TEMPERING FURNACE FOR GLASS SHEETS
20220146201 · 2022-05-12
Assignee
Inventors
Cpc classification
C03B27/0404
CHEMISTRY; METALLURGY
F27D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27B9/062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27B9/3005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27M2001/07
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C03B27/044
CHEMISTRY; METALLURGY
C03B27/0417
CHEMISTRY; METALLURGY
F27D2019/0003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F27B9/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C03B27/044
CHEMISTRY; METALLURGY
F27B9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F27B9/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure relates to a tempering furnace for a glass sheet, which has a conveyor for the glass sheet, first convection blow means over the conveyor to heat the glass sheet by hot air jets blown on its top and/or bottom surface, and second convection blow means to help lead pressurized air from outside the tempering furnace to second blow nozzles from which air is discharged as jets towards the top and/or bottom surface of the glass sheet. The heating effect of the air jets on the glass sheet is adjustable by adjusting the feeding of electric current to electric elements inside blowing channels. Blow nozzles of the second convection blow means form blow zones. The heating effect on the glass sheet of the jets discharged from the second blow nozzles inside the blow zones is adjustable by adjusting the blowing pressure of feed pipes.
Claims
1. A tempering furnace for a glass sheet, comprising: a conveyor configured to convey the glass sheet; and first convection blow means configured to heat the glass sheet by hot air jets blown on at least one surface of the class sheet, wherein the first convection blow means include; a blower configured to pressurize air sucked from the tempering furnace; air channels configured to lead air from the blower to blow enclosures, the blow enclosures having, at surfaces of the blow enclosures facing the glass sheet, blow openings from which air is discharged as jets towards the glass sheet; and electric elements inside the blowing channels configured for heating air, wherein the tempering furnace further comprises; second convection blow means configured to aid in leading pressurised air from outside the tempering furnace to blow nozzles from which air is discharged as jets towards the at least one surface of the glass sheet, wherein the electric elements and the blow enclosures of the first convection blow means form a plurality of first separately-adjustable blow zones in longitudinal and width directions of the tempering furnace, in which a heating effect of the hot air jets on the glass sheet is adjustable by adjusting a feeding of electric current to the electric elements, and wherein the blow nozzles of the second convection blow means of the tempering furnace form a plurality of second separately-adjustable blow zones in the longitudinal and width directions of the tempering furnace, in which a heating effect on the glass sheet of the jets discharged from the blow nozzles is adjustable by adjusting a feeding of airflow to the blow nozzles.
2. A tempering furnace as claimed in claim 1, wherein the first separately-adjustable blow zones of the first convection blow means are arranged with a separation of less than 1500 mm in a direction of movement of the glass sheet, and with a separation of at most 300 mm in a direction transverse to the direction of movement of the glass sheet, and the second separately-adjustable blow zones of the second convection blow means are arranged with a separation of at most 500 mm in the direction of movement of the glass sheet, and with a separation of at most 250 mm in the direction transverse to the direction of movement of the glass sheet.
3. A tempering furnace as claimed in claim 1, wherein the first separately-adjustable blow zones of the first convection blow means are arranged with a separation of less than 1000 mm in a direction of movement of the glass sheet, and with a separation of at most 160 mm in a direction transverse to the direction of movement of the glass sheet, and the second separately-adjustable blow zones of the second convection blow means are arranged with a separation of at most 300 mm in the direction of movement of the glass sheet, and with a separation of at most 160 mm in the direction transverse to the direction of movement of the glass street.
4. A tempering furnace as claimed in claim 1, the first separately-adjustable blow zones of the first convection blow means comprise at least 6 pieces in the width direction of the tempering furnace, and the second separately-adjustable blow zones of the second convection blow means comprise at least 10 pieces in the width direction of the tempering furnace.
5. A tempering furnace as claimed in claim 1, the first separately-adjustable blow zones of the first convection blow means comprise at least 6 pieces in longitudinal direction of the tempering furnace, and the second separately-adjustable blow zones of the second convection blow means comprise at least 20 pieces in the longitudinal direction of the tempering furnace.
6. A tempering furnace as claimed in claim 1, the first separately-adjustable blow zones of the first convection blow means comprise at least 80 pieces in the tempering furnace, and the second separately-adjustable blow zones of the second convection blow means comprise at least 160 pieces in the tempering furnace.
7. A tempering furnace as claimed in claim 1, wherein one of the first separately-adjustable blow zones of the first convection blow means covers a heating surface area of at most 1500 cm2 of the tempering furnace, and one of the second separately-adjustable blow zones of the second convection blow means covers a heating surface area of at most 600 cm2 of the tempering furnace.
8. A tempering furnace as claimed in claim 1, wherein feed pipes of the blow nozzles of the second convection blow means are arranged to run in gaps between the blow enclosures such that the blow nozzles are in the gaps between the blow enclosures or closer to the glass sheet than the blow openings of the first convection blow means.
9. A tempering furnace as claimed in claim 8, wherein blow parts of the blow enclosures are installed at an acute angle in relation to a direction of travel of the glass sheet, the angle being from 2 to 10 degrees, and the tempering furnace is configured to feed air to the blow nozzles through the ceiling of the tempering furnace and by feed pipes running between the blow enclosures.
10. A tempering furnace as claimed in claim 8, wherein the blow enclosures are substantially parallel to the width direction of the furnace, and the second convection blow means comprise feed pipes running through the ceiling or side wall of the furnace, and arranged to run between the gaps of the blow enclosures and which end at the blow nozzles.
11. A tempering furnace as claimed in claim 1, wherein a shape of the blow nozzles is such that the jet discharged from the blow nozzles is wider in the width direction of the tempering furnace than in a direction of travel of the glass sheet within the furnace.
12. A tempering furnace as claimed in claim 1, wherein the blow openings of the second separately-adjustable blow zone of the second convection blow means consist of at most 2 blow nozzles.
13. A tempering furnace as claimed in claim 1, further comprising: a detector producing information for determining shape dimensions of a load of glass; a device producing information for determining a momentary location of the glass sheet inside the tempering furnace; and control devices to control valves of the second convection blow means on the basis of the shape dimensions of the load of glass and the location of the glass sheet.
14. A tempering furnace as claimed in claim 1, wherein the heating effect of the first convection means is further adjustable by adjusting a rotation rate of a bladed wheel of the blower.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In the following, the disclosure is described in closer detail with reference to the accompanying drawings, in which:
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
DETAILED DESCRIPTION:
[0027]
[0028] Above the conveyor, advantageously at a short distance of typically 5 to 20 cm, advantageously 7 to 13 cm, there are arranged blow enclosures 6 on the side below which, on a so-called nozzle deck 6a, blow openings 9 have been formed to blow heated convection air towards the conveyor and, in particular, towards the glass sheet G being conveyed on the conveyor. The blow openings 9 are typically holes machined in a plate and having a diameter of 5 to 15 mm. To circulate the convection air blown on the glass sheet G, the tempering furnace 1 has means 3 to 8 arranged in it.
[0029] The blow enclosure 6 consists of a dividing part 3a in which air flown from division channels 5 in the width direction of the furnace, and blow part 3b which has electric elements 8 in it. In the blow enclosure, the dividing part 3a connected to the blow part 3b by a perforated plate 10. The purpose of the perforated plate 10 is to even out blowing pressure differences between the various blow openings 9 of the blow enclosure. The blow openings 9 are on the nozzle deck 6a, on the surface of the blow enclosure 6, which faces the glass. The division channels 5 are equipped with recirculation blowers 4 which are inside the furnace 1. The drive motor 7 of the recirculation blower 4 is arranged on the outside of the furnace 1. The rotation speed of the drive motor 7 may be adjusted by a frequency converter. The furnace has one of more of the units shown in
[0030] Inside the blow enclosures 6, electric elements 8 have been arranged, with the air fed in the blow enclosure 6 heating up when it flows between them, and thus flows hotter into the blow openings 9 from which the air is discharged as jets towards the glass sheet G.
[0031] Each of the separately adjustable electric elements 8 have their own adjustment sensor which is advantageously attached to the bottom surface of the blow enclosure, in other words, the surface facing the glass. The sensor may also be placed slightly, advantageously approximately 1 to 30 mm, closer to glass sheet than the aforementioned bottom surface, or in a centralized manner in a blow opening i.e. air jet of a blow enclosure portion covered by one electric element. The adjustment sensor is advantageously a thermoelement. A dedicated adjustment value temperature may be set for each thermoelement, and a dedicated so-called firing time for the electric element. The firing time determines the longest possible on time for the electric element, so the time period of feeding electric current, during one adjustment period. An advantageous duration for the adjustment period of the electric elements is 2 to 8 s. A firing time shorter than the adjustment period may thus be used to limit the power averaged in relation to the duration of the adjustment period of the electric element. Both the thermoelement set value and the firing time may be used to adjust different convection and radiation heating for adjacent and successive blow zones in the blow field.
[0032] In addition, inside the tempering furnace, blow nozzles 11 have been arranged in a matrix-like manner in the gaps 13 between the blow enclosures. Pressurised air is led into the blow nozzles through feed pipes 12.
[0033] In the drawings, the x direction is the direction of travel of the glass sheet, for which the z direction is the transverse horizontal direction. The y direction is the vertical direction.
[0034]
[0035] In the gaps 13 between the blow enclosures, blow nozzles 11 are arranged in a matrix-like pattern. The blow nozzles 11 may be holes machined in the feed pipes 12, or separate nozzles fixed to the feed pipes. The flow cross sectional area of one blow nozzle is advantageously 0.5 to 4 mm.sup.2. The blow nozzles 11 are in rows of approximately the length of the furnace and lines of the width of the furnace, the lines being in the longitudinal direction of the furnace, so the x direction, at a distance L2 from each other. The distance L2 is typically 50 to 500 mm and advantageously 100 to 300 mm. In
[0036] In
[0037]
[0038] According to a preferred embodiment, there are at least 6 pieces of separately adjustable blow zones of the first convection blow means in the width direction of the tempering furnace, and at least 10 pieces of separately adjustable blow zones of the second convection blow means in the width direction of the tempering furnace.
[0039] According to a second preferred embodiment, there are at least 6 pieces of separately adjustable blow zones of the first convection blow means in the longitudinal direction of the tempering furnace, and at least 20 pieces of separately adjustable blow zones of the second convection blow means in the longitudinal direction of the tempering furnace.
[0040] As described in the preferred embodiment of
[0041] According to a second preferred embodiment, the second convection blow means comprise feed pipes 12 passing through the ceiling or side walls of the furnace, which are adapted to run between the gaps of the substantially lateral blow enclosures in the width direction of the furnace, so transverse to the direction of movement of the glass sheets and blowing on the top surface of the glass, and which end at second blow nozzles 11. Such an embodiment is shown in
[0042] In
[0043] In
[0044]
[0045] The second convection blowing devices are controlled as in the following, for example. An operator uses a keyboard 25 to give a control device 15 the blowing pressure and glass sheet specific blow zone where the blowing from blow nozzles 11 is to be aimed. The control device 15 may itself also select this information on the basis of the glass sheet size, for example. The adjustment setting defines 3 bar, for example, as the blowing pressure, and the entire surface area of the glass sheet as the blow zone, excluding 20 cm from the front and rear ends, and 15 cm from both side edges. An adjustment valve 16 adjusts itself to the adjustment value of the blowing pressure, that is, chokes the pressure of the pressurised air source 21 to the 3-bar feed pressure of a valve terminal 17. The pressurised air source, so the device feeding pressurised air in from outside the furnace, is advantageously a pressurised air compressor with an advantageous delivery overpressure of 6 to 12 bar. The blowing pressure into the furnace, that is, pressure difference over the blow nozzle, is advantageously 0.5 to 4 bar. The load of glass moves on to the furnace. The valve terminal 17 has a dedicated valve for each separately adjustable unit, so cell C2i, of the adjustment matrix C2 of the second convection blow devices. The valve is advantageously a shutter valve, that is, a valve having open and closed positions, only. The control device 15 controls the valves of the valve terminal by using information obtained from the detector 14 and device 18 so that the adjustment setting of the blow zone is realised as accurately as possible. The accuracy is limited by the width and length of the cells C2i, and by how the glass sheets are located in the furnace in relation to the cells. The accuracy may be improved by shortening the aforementioned dimensions of the cells. The profiling of the convection in the width direction of the glass is also improved by taking into account the location of the profiling lines in positioning the side edges of the glass when the glass sheets are being placed on the loading table. The control device may neglect the profiling and blow onto the entire glass, if an accurate enough calculated profiling cannot be obtained for the glass sheet. The blowing of pressurised air from blow nozzles at glassless areas is cut off. When the valve is open, pressurised air flows along the feed pipe 12 to the blow nozzle 11 from which it is discharged towards the glass sheet. Each cell C2i has its own feed pipe 12. When the valves of the valve terminal are of the type of the adjustment valve 16, a different blowing pressure may be set on different blow zones. The air discharge from a blow nozzle is tied to the blowing pressure. Both shutter and adjustment valves are thus used to adjust the mass flow of air discahrged from the blow nozzles. The local heat flow q transferring from air to the glass sheet is the product of the convective heat transfer coefficient and the temperature difference between the air (Tair) and the glass sheet surface (Tglass), that is, q=h(Tair−Tglass). As the mass flow increases, the rate of the jet hitting the glass sheet increases, which adds to the heat transfer coefficient h. Thus, heat transfer to the glass sheet is increased, so the heating effect of the air jets on the glass sheet is enhanced. Therefore, the heating effect on the glass sheet of the air jets discharged from the blow nozzles of the second convection blow devices is arranged adjustable by a valve by adjusting the feeding of the air stream to the blow nozzles.
[0046] The first convection blowing devices are controlled as in the following, for example. An operator chooses a blowing pressure or the magnitude of an adjustment value affecting it, which may also be set to change in relation to the heating time. The operator uses a keyboard 25 to enter the set temperatures and/or firing times for all the separately adjustable electric elements of the adjustment matrix C1, that is, cells C1i. The operator may, for example, lower the cells at the edges of the glass sheet to the adjustment values 680° C. and keep the rest of the cells at adjustment values 700° C., and shorten the firing times of the electric elements at the beginning and end part of the furnace by 50%. The load of glass moves on to the furnace. Each cell C1i has its own switch in an electric cabinet 19, and a feed cable 23 or electric current. The switch is used to cut the electric current that an electric network 22 supplies to the electric element. The control device 15 controls the switches in the electric cabinet on the basis of the temperatures measured by the temperature sensors, adjustment values of the temperatures, and firing times. There is a plurality of temperature sensor cables 24 connected to one measuring card 20. The heating effect of the air jets of the first convection blow devices on the glass sheet increases, because the electric element increases the temperature of the air jet, whereby the term (Tair−Tglass) in the aforementioned equation increases. Increasing the set temperature in cell C1i adds to the heat stream from the cell C1i to the glass sheet, so the consumption of electric current of the electric element of the cell also increases. Thus, both the set temperature and firing time affect the supply of electric current to the electric element. Therefore, the heating effect on the glass sheet of the air jets discharged from the blow nozzles of the first convection blow devices is arranged adjustable by adjusting the feeding of electric current to the electric element.
[0047] The shape of the blow nozzles 11 is advantageously such that the jet discharged from them is wider in the width direction of the furnace than in the direction of movement of the glass inside the furnace. In such a case, the convection created by the jet on the surface of the glass evens out in the width direction of the glass.
[0048] One feed pipe may feed air to a plurality of blow nozzles when it is branched at the end to different blow nozzles, or when one blow nozzle part has a plurality of blow nozzles. However, the blow openings of the separately adjustable blow zone of the second convection blow means advantageously consist of 2 blow nozzles, at most, so as to make the blow zones suitably sized in relation to the force of a single jet. The force of a single jet released from the blow nozzle of the second convection blow means must be sufficient so that its heating effect clearly adds to the heating effect of the first convection blow means. To guarantee the above, the blowing distance to the glass has to be short enough. It is therefore advantageous to set the feed pipes of the blow nozzles to run between the gaps of the blow enclosures so that the blow nozzles of the second convection blow means are in the gaps between the blow enclosures, that is, further from the glass sheet than the surface of the nozzle enclosures, which is the closest facing the glass, and closer to the glass sheet than the furthest surface of the nozzle enclosures from the glass sheet, or closer to the glass sheet than the blow openings of the first convection blow devices. More advantageously still, the blow nozzles are so deep between the blow enclosures that their vertical direction to the glass sheet is shorter than that of the perforated plate. The blow nozzles are advantageously at the vertical distance of 150 mm, at most, from the surface of the glass.
[0049] The disclosure described in the above is not restricted to the disclosed embodiment, but it may be varied in a number of ways within the scope defined by the claims. For example, the blow enclosures may be longitudinal, transverse, or at any skew angle in relation to these directions. The convection blow device pair according to the disclosure may blow only onto the top or bottom surface of the glass, or both sides may have their own device pair. The gas circulated in or blown into the furnace may be other than air, too. It may also be a mixture of air and another gas. The channels feeding air to the blow enclosures may differ from the described and it may have a different number of blowers.