HEATING TREATMENT METHOD AND OPTICAL HEATING DEVICE
20220148895 · 2022-05-12
Assignee
Inventors
Cpc classification
H01L21/68728
ELECTRICITY
H01L22/20
ELECTRICITY
International classification
H01L21/67
ELECTRICITY
H01L21/268
ELECTRICITY
H05B1/02
ELECTRICITY
Abstract
A heating treatment method includes:
a step (A) of supplying power to both a heating lamp and an LED, and irradiating a heating object with light emitted from the heating lamp and light emitted from the LED to raise the temperature of the heating object;
a step (B) of decreasing the power supplied to the heating lamp after performing the step (A); and
a step (C) of lowering the temperature of the heating object by decreasing the power supplied to the LED after performing the step (B).
Claims
1. A heating treatment method of the present invention comprising: a step (A) of supplying power to both a heating lamp and an LED, and irradiating a heating object with light emitted from the heating lamp and light emitted from the LED to raise the temperature of the heating object; a step (B) of decreasing the power supplied to the heating lamp after performing the step (A); and a step (C) of lowering the temperature of the heating object by decreasing the power supplied to the LED after performing the step (B).
2. The heating treatment method according to claim 1, wherein the step (B) is a step of maintaining the temperature of the heating object within a predetermined temperature range.
3. The heating treatment method according to claim 1, wherein the step (B) includes a step of maintaining the power supplied to the LED, the step (B) being performed for a predetermined time before the start of the step (C).
4. The heating treatment method according to claim 1, wherein the step (A) includes a period in which the intensity of light emitted from the LED is higher than that of light emitted from the heating lamp, the step (A) being performed from the start of the temperature rise to a predetermined time.
5. An optical heating device comprising: a heating lamp; an LED; a control unit for controlling power supplied to the heating lamp and the LED; and a supporter for supporting a heating object; wherein the control unit performs a first control that controls the power supplied to both the heating lamp and the LED, a second control that decreases the power supplied to the heating lamp after performing the first control, and a third control that decreases the power supplied to the LED after performing the second control.
6. The optical heating device according to claim 5, wherein the control unit controls to maintain the power supplied to the LED in the second control, the second control being performed for a predetermined time before the start of the third control.
7. The optical heating device according to claim 5, wherein the control unit controls to include a period in which the intensity of light emitted from the LED is higher than that of light emitted from the heating lamp in the first control, the first control being performed from the start of the temperature rise to a predetermined time.
8. The optical heating device according to claim 5, further comprising a thermometer for measuring the temperature of the heating object, wherein the control unit switches from the first control to the second control by detecting that the temperature of the heating object reaches a predetermined temperature.
9. The heating treatment method according to claim 2, wherein the step (B) includes a step of maintaining the power supplied to the LED, the step (B) being performed for a predetermined time before the start of the step (C).
10. The heating treatment method according to claim 2, wherein the step (A) includes a period in which the intensity of light emitted from the LED is higher than that of light emitted from the heating lamp, the step (A) being performed from the start of the temperature rise for a predetermined time.
11. The heating treatment method according to claim 3, wherein the step (A) includes a period in which the intensity of light emitted from the LED is higher than that of light emitted from the heating lamp, the step (A) being performed from the start of the temperature rise for a predetermined time.
12. The heating treatment method according to claim 9, wherein the step (A) includes a period in which the intensity of light emitted from the LED is higher than that of light emitted from the heating lamp, the step (A) being performed from the start of the temperature rise for a predetermined time.
13. The optical heating device according to claim 6, wherein the control unit controls to include a period in which the intensity of light emitted from the LED is higher than that of light emitted from the heating lamp in the first control, the first control being performed from the start of the temperature rise for a predetermined time.
14. The optical heating device according to claim 6, further comprising a thermometer for measuring the temperature of the heating object, wherein the control unit switches from the first control to the second control by detecting that the temperature of the heating object reaches a predetermined temperature.
15. The optical heating device according to claim 7, further comprising a thermometer for measuring the temperature of the heating object, wherein the control unit switches from the first control to the second control by detecting that the temperature of the heating object reaches a predetermined temperature.
16. The optical heating device according to claim 13, further comprising a thermometer for measuring the temperature of the heating object, wherein the control unit switches from the first control to the second control by detecting that the temperature of the heating object reaches a predetermined temperature.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0069] Hereinafter, embodiments of a heating treatment method and an optical heating device in accordance with the present invention will now be described with reference to the drawings. It is noted that the each of the following drawings is merely schematically illustrated. The dimensional ratios and the number of parts on the drawings do not necessarily match the actual dimensional ratios and the actual number of parts.
First Embodiment
[0070]
[0071] Here, in the following explanation, the plane parallel to a first irradiation surface 2a of the heating object 2 is defined as the XY plane. The direction orthogonal to the first irradiation surface 2a of the heating object 2 is defined as the Z direction. The opposite surface of the first irradiation surface 2a of the heating object 2 is a second irradiation surface 2b.
[0072] The heating lamp 10 has a straight tubular shape with a filament 10b inside a tube body 10a extending in one direction. The heating lamp 10 may have a light bulb shape.
[0073] The heating lamps 10 can be, for example, halogen lamps, carbon heaters, Kanthal heaters, ceramic heaters, or any other lamps that emit infrared light having a wavelength band that matches the absorption wavelength band of the heating object 2. The LEDs 11 can be selected to emit light having a wavelength band in which the absorptance of the heating object 2 is high. The heating lamp 10, although not shown in detail in
[0074] The control unit 12 controls power supplied to the heating lamps 10 and the LEDs 11. The position of the control unit 12 shown in
[0075] The thermometer 13 is a radiation thermometer in the first embodiment, and is disposed such that the light-receiving part 13a faces the first irradiation surface 2a of the heating object 2 at a direction inclined from the Z direction. The position of the thermometer 13 is merely an example, and can be anywhere as long as the temperature of the heating object 2 is appropriately measured.
[0076]
[0077] Next the heating treatment method of the heating object 2 according to the optical heating device 1 of the first embodiment is explained.
[0078] As for the specific control, the control unit 12 of the first embodiment performs a first control for raising the temperature of the heating object 2 by irradiating it with light emitted from the heating lamps 10 and LEDs 11, a second control for decreasing the power supplied to the heating lamps 10, and a third control for decreasing the power supplied to the LEDs 11. Hereinafter, each of the control is described in detail.
[0079] First, the control performed by the control unit 12 is described along the time axis in
[0080] Upon performing the first control by the control unit 12, the light output of the heating lamps 10 and the LEDs 11 increases to raise the temperature of the heating object 2. The LEDs 11 rapidly increases to emit the maximum output in accordance with the supplied power, whereas the heating lamps 10 gradually increases the light output in accordance with the supplied power. This control involves the period A1 in which the intensity of light emitted from the LEDs 11 is higher than that of light emitted from heating lamps 10.
[0081] The temperature of the heating object 2 rises with gradually increasing the light output of the heating lamps 10. When the temperature of the heating object 2 reaches a predetermined temperature (time t1), the control unit 12 switches to the second control that decreases the power supplied to the heating lamps 10. In other words, the first control is a control for raising the temperature of the heating object 2 to the predetermined temperature T1.
[0082] In the first embodiment, the control unit 12 is configured to receive information on the temperature of the heating object 2, for example, measured with a thermometer 13. Based on the information, the control unit 12 detects that the temperature of the heating object 2 reaches T1. It is noted that the temperature T1 is appropriately set according to the heating purpose of the heating object 2.
[0083] The second control corresponds to a control performed in the period A2 in
[0084] However, the temperature required for the heating treatment can be maintained when LEDs 11 irradiates the heating object 2 with light having the energy equivalent to thermal energy radiated from the heating object 2 and thermal energy released through convection and conduction. This required temperature refers to a temperature within a certain range from the predetermined temperature that indicates a reference of switching the first control to the second control, and is appropriately set according to the heating purpose.
[0085] The required temperature is, for example, within a range of 90% or more and 110% or less of the temperature T1, preferably within a range of 95% or more and 105% or less, and more preferably within a range of 98% or more and 102% or less. The heating treatment refers to, for example, chemical reaction and deposition treatment that proceed in a case in which the temperature of the heating object 2 is equal to or more than a certain temperature.
[0086] In the case that the power supplied to the LEDs 11 during the first control exceeds the thermal energy released from the heating object 2, the power supplied to the LEDs 11 may be decreased during the performance of the second control (the period A2). This control can maintain the temperature of the heating object 2 required above.
[0087] The control unit 12 may perform a feedback control of the power supplied to the LEDs 11 in accordance with the temperature information of the heating object 2, which is measured with the thermometer 13, during the performance of the second control. This feedback control allows the temperature of the heating object 2 to be regulated to maintain within a predetermined temperature range.
[0088] In addition,
[0089] Upon the detection of completing the heating treatment required to the heating object 2, the control unit 12 switches to the third control that decreases the power supplied to the LEDs 11. The control unit 12, for example, has a timer function (not shown) that enables a detection that a predetermined treatment time for maintaining the temperature has elapsed since the time t1 at which the second control starts. Upon the detection, the control unit 12 may switch from the second control to the third control.
[0090]
[0091] In the third control, the control unit 12 controls to decrease the light output of the LEDs 11, thus rapidly decreasing the intensity of light irradiated to the heating object 2. Since the power supplied to the heating lamps 10 has already been decreased during the second control, the temperature of the heating object 2 rapidly decreases without being influenced by the slow responsiveness of the heating lamps 10.
[0092] In the optical heating device 1 according to the first embodiment, there exists a period A1a in which the light intensity of LEDs 11 is higher than that of heating lamps 10 in the performance of the first control, that is, during the temperature rise. Hence, the temperature of the heating object 2 rapidly increases just after the start of the temperature rise, thus shortening the time t1 to reach a predetermined temperature and reducing the temperature rise time.
[0093] As described in “Solution to Problem”, LEDs 11 have a limited light output even when the power supplied thereto increases. Hence, the heating object 2 can be heated up to 400-500° C. at most by the optical heating device only configured with the LEDs 11.
[0094] In contrast, since the optical heating device 1 of the first embodiment is provided with the heating lamps 10, the optical heating device enables the heating object 2 to be heated up to 800-1000° C., which is difficult to achieve with the optical heating device only configured with the LEDs 11.
[0095] In the optical heating device 1 of the first embodiment, in the case of maintaining the temperature of the heating object 2 at the predetermined temperature, the power supplied to the LEDs 11 is controlled to achieve the case; in other words, the light output of the heating lamps 10 is not controlled. The LEDs 11, which have fast responsiveness to the power supplied thereto, are capable of readily fine-tuning the light output in accordance with the control of the control unit 12, thus easily maintaining the temperature of the heating object 2 with high accuracy, compared with using the heating lamps 10 to maintain the temperature thereof.
[0096] In the case of the temperature fall time, since the power supplied to the heating lamps 10 has been decreased compared with the power in the case of the temperature rise, thus the temperature of the heating object 2 lowers in accordance with the responsiveness of the LEDs 11, without being influenced by the slower responsiveness of the heating lamps 10. Therefore, the time required for the temperature fall shortens considerably.
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[0099] The temperature of the heating object 2, just after the start of supplying the power, is rapidly raised to approximately 400° C. by the light emitted from LEDs 11. After this, the temperature reaches 800° C. with gradually increasing the light output of the heating lamps 10. As shown in
[0100]
[0101] In contrast, the heating lamps 10, which have slow responsiveness, does not stop irradiating the heating object 2 with light; the light output gradually decreases. Hence, the energy, even slightly, is supplied to the heating object 2 from light emitted from the heating lamps 10, thereby taking more time to lower the temperature, lengthening the time to lower to the half of the temperature. In the case of the configuration in which the heating lamps 10 and LEDs 11 are combined, when the power supplied to both of the light sources simultaneously decreases to lower the temperature, the temperature variation indicates nearly similar to that of the optical heating device constituted by only the heating lamps 10 because the temperature variation is highly influenced by the slow responsiveness of the heating lamps 10.
[0102] As described above, as shown in
Second Embodiment
[0103] The configuration of a second embodiment of an optical heating device 1 of the present invention is mainly described in the points that differ from those of the first embodiment.
[0104]
[0105] Since the heating lamps 10 and the LEDs 11 are disposed separately at the side of the first irradiation surface 2a and the side of the second irradiation surface 2b with respect to the heating object 2, the heating object 2 is irradiated with the respective light source (10a, 10b) disposed in the side of its irradiation surface (2a, 2b). In the second embodiment, the light sources are disposed in both of the side of the first irradiation surface 2a and the side of the second irradiation surface 2b, thereby increasing the amount of light irradiated to the heating object 2 compared with that in the first embodiment. Therefore, the second embodiment enables the temperature of the heating object 2 to rise and fall more rapidly than that in the first embodiment.
[0106] Moreover, since both of the first irradiation surface 2a and the second irradiation surface 2b of the heating object 2 are irradiated with light, the temperature variation between each surface (2a, 2b) is smaller than that in the first embodiment, thereby reducing an occurrence of the damage such as crack or break of the heating object 2 caused by the thermal expansion of the heating object 2 or the like.
[0107] The above configuration allows the light emitted from the heating lamps 10 to be blocked by the heating object 2 and prevents the light from directly irradiating the LEDs 11. Hence the LEDs 11 is not absorbed by the light emitted from the heating lamps 10 to raise the temperature thereof, thus reducing occurrence of turning off or damaging the LEDs 11.
Third Embodiment
[0108] The configuration of the third embodiment of the optical heating device 1 of the present invention is mainly described in the points that differ from those of the first embodiment and the second embodiment.
[0109] The third embodiment has the same arrangement of the heating lamps 10 as that of the second embodiment; however it has a different shape of the board 15 on which the LEDs 10 are arranged from that of the second embodiment.
[0110]
[0111] The heating lamps 10, which emit high intensity of light, raise the temperature of the heating object 2 to a high temperature by irradiating the center of the heating object 2 with light. The LEDs 11, which have fast responsiveness, raise the temperature of the periphery of the heating object 2 by irradiating the periphery thereof with light, thus supplying the energy equivalent to the thermal energy released from the periphery of the heating object 2.
Fourth Embodiment
[0112] The configuration of the fourth embodiment of the optical heating device 1 of the present invention is mainly described in the points that differ from those of the first embodiment to the third embodiment.
[0113] In the optical heating device 1 of the fourth embodiment, a supporter 14 that is provided in the optical heating device 1 is configured to be rotatable on the XY plane of the heating object 2. Rotating the heating object 2 on the XY plane with the supporter 14 enables the heating object 2 to be uniformly irradiated with the light emitted from the heating lamps 10 and the light emitted from the LEDs 11 in its circumferential direction, thereby suppressing the unevenness of the heating. The following fourth embodiment to the sixth embodiment are the configurations in which the supporter 14 rotates the heating object 2 on the XY plane.
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[0115] The above configuration, when the heating object 2 rotates, allows the entire heating object 2 to be irradiated with light emitted from both of the heating lamps 10 and the LEDs 11. Furthermore, the configuration improves the uniformity of light that is concentrically irradiated to the heating object 2.
Fifth Embodiment
[0116] The configuration of the fifth embodiment of the optical heating device 1 of the present invention is mainly described in the points that differ from those of the first embodiment to the fourth embodiment.
[0117]
[0118] In the fifth embodiment, which is similar to the fourth embodiment, rotating the heating object 2 with the supporter 14 enables the heating object 2 to be entirely irradiated with the light emitted from both of the heating lamps 10 and the LEDs 11. Furthermore, the configuration improves the uniformity of light that is concentrically irradiated to the heating object 2.
Sixth Embodiment
[0119] The configuration of the sixth embodiment of the optical heating device 1 of the present invention is mainly described in the points that differ from those of the first embodiment to the fifth embodiment.
[0120]
[0121] In the sixth embodiment, which is similar to the fourth embodiment and the fifth embodiment, rotating the heating object 2 with the supporter 14 enables the heating object 2 to be entirely irradiated with the light emitted from both of the heating lamps 10 and the LEDs 11. Furthermore, the configuration improves the uniformity of light that is concentrically irradiated to the heating object 2.
[0122] In the optical device 1 of the sixth embodiment, a certain position of the irradiation surface (2a, 2b) of the heating object 2 is alternately irradiated with the light emitted from the heating lamps 10 and the light emitted from the LEDs 11 in a short period of time, thereby improving the uniformity of light irradiated to the heating object 2.
Another Embodiment
[0123] Hereinafter, another embodiment is described.
[0124] <1>
[0125] The above configuration enables the heating treatment of a plurality of the heating objects 2 at one time, thus considerably shortening the time for the heating treatment process. In addition, when the LEDs 11, the wavelength of whose emitted light is selectable, are appropriately selected such that their light is likely to transmit through the heating object 2, the temperature of the heating object 2 can rise or fall with a smaller temperature variation between the center side and the edge side of the heating object 2.
[0126] <2> The optical heating device 1 may be provided with a piece of glass that is transmissive to infrared light having the absorption wavelength band of the heating object 2, the piece of glass entirely or partially being disposed between the heating object 2 and each of the light source (10, 11). The configuration of disposing the piece of glass between the heating object 2 and each of the light source (10, 11) prevents dust or dirt or the like from attaching to the heating surface of the heating object 2.
[0127] <3> The configuration of the optical heating device 1 described above is a merely example, and the present invention is not limited to each configuration shown. The control of the optical heating method or the optical heating device 1 of the present invention, for example, can be applied to the optical heating device whose configuration is described in the patent document 1.
[0128] <4> The heating object 2 of the present invention can be anything as long as it is an object to be heated by the light emitted from the heating lamp 10 and the LED 11.
REFERENCE SIGNS LIST
[0129] 1 optical heating device [0130] 2 heating object [0131] 2a first irradiation surface [0132] 2b second irradiation surface [0133] 10 heating lamp [0134] 10a tube body [0135] 10b filament [0136] 11 LED [0137] 12 control unit [0138] 13 thermometer [0139] 13a light-receiving part [0140] 14 supporter [0141] 15 substrate [0142] 20 LED unit [0143] 61 first area [0144] 62 second area [0145] t1, t2 time [0146] A1, A1a, A2, A3 period [0147] T1 temperature