Magnetic latch for fastening a hinged closure member to a support
20220145663 · 2022-05-12
Assignee
Inventors
Cpc classification
E05C19/163
FIXED CONSTRUCTIONS
E05C1/085
FIXED CONSTRUCTIONS
E05B53/00
FIXED CONSTRUCTIONS
E05C1/004
FIXED CONSTRUCTIONS
E05C19/168
FIXED CONSTRUCTIONS
E05C1/10
FIXED CONSTRUCTIONS
International classification
E05B47/00
FIXED CONSTRUCTIONS
E05C1/00
FIXED CONSTRUCTIONS
Abstract
A magnetic latch for fastening a closure member to a support. The magnetic latch comprises a keeper assembly including a magnet and a latch bolt assembly having: an elongated frame (32); a latch bolt (14) moveable between a latching position and a retracted position; a latch bolt biasing member urging the latch bolt into its retracted position; and a latch bolt operating mechanism configured to move the latch bolt from its latching position to its retracted position against a magnetic attraction. The latch bolt operating mechanism comprises: an effort link rod (37); a load link rod (34); and a second-order lever (35) interposed between the effort link rod and the load link rod. The second-order lever reduces the force required to operate the latch bolt operating mechanism thus allowing for an increased magnetic attraction of the latch bolt towards the magnet in the keeper assembly.
Claims
1. A magnetic latch for fastening a closure member to a support, the magnetic latch comprising a latch bolt assembly configured to be mounted to one of the closure member and the support and a keeper assembly configured to be mounted to the other one of the closure member and the support, the keeper assembly comprising a first magnetic element and the latch bolt assembly comprising: an elongated frame extending in a vertical direction and having two opposing extremities; a latch bolt mounted on the frame at a first one of said two extremities and being moveable between a latching position and a retracted position, the latch bolt comprising a second magnetic element; a latch bolt biasing member arranged to urge the latch bolt into its retracted position, wherein the first magnetic element and the second magnetic element are configured to magnetically attract each other to move the latch bolt into its latching position against the latch bolt biasing member; and a latch bolt operating mechanism including an actuator mounted on the frame at a second one of said two extremities, the latch bolt operating mechanism being configured to, upon actuation of the actuator, move the latch bolt from its latching position to its retracted position against the magnetic attraction between said first and said second magnetic element, wherein the latch bolt operating mechanism comprises: an effort link rod extending in the vertical direction and coupled to the actuator and moveable by a translational motion along the vertical direction from a rest position to an actuated position upon actuation of the actuator; a load link rod extending in the vertical direction and coupled to the latch bolt and moveable by a translational motion along the vertical direction from a rest position to an actuated position upon actuation of the actuator; and a second-order lever interposed between the effort link rod and the load link rod and rotatable about a fulcrum mounted on the frame between a rest position and an actuated position, wherein the second-order lever has a fulcrum with the load link rod being closer to the fulcrum than the effort link rod.
2. The magnetic latch according to claim 1, wherein the second-order lever is rotatable in a plane between its rest position and its actuated position, the plane having a component in the vertical direction and in a horizontal direction, the second-order lever being slideable in the horizontal direction with respect to effort link rod and/or the load link rod and/or the frame.
3. The magnetic latch according to claim 2, wherein the second-order lever comprises a fulcrum opening, an effort opening, and a load opening, the fulcrum being disposed in the fulcrum opening, the effort link rod being connected to the second-order lever by a transverse pin disposed in the effort opening and the load link rod being connected to the second-order lever by a transverse pin disposed in the load opening.
4. The magnetic latch according to claim 3, wherein at least two of the fulcrum opening, the effort opening, and the load opening are elongated in the horizontal direction.
5. The magnetic latch according to claim 1, wherein the second-order lever comprises a fulcrum opening, an effort opening, and a load opening, the fulcrum being disposed in the fulcrum opening, the effort link rod being connected to the second-order lever by a transverse pin disposed in the effort opening and the load link rod being connected to the second-order lever by a transverse pin disposed in the load opening.
6. The magnetic latch according to claim 1, wherein the latch bolt operating mechanism further comprises a slideable coupler disposed between the load link rod and the latch bolt and moveable, by a translational motion along the vertical direction, between a releasing position in which the load link rod does not engage the slideable coupler and an engaging position in which the load link rod engages the slideable coupler, and in that the releasing position of the slideable coupler corresponds to the retracted position of the latch bolt and the engaging position of the slideable coupler corresponding to the extended position of the latch bolt.
7. The magnetic latch according to claim 6, characterized in that the load link rod has a widened lower end and in that slideable coupler comprises a vertically oriented groove in which the widened lower end is positioned and an assembly opening adjacent the vertically oriented groove, wherein the load link rod is connected to the slideable coupler by placing the widened lower end in the assembly opening and afterwards rotating the load link rod to allow the widened lower end to be slid into the vertically oriented groove.
8. The magnetic latch according to claim 1, wherein the actuator is directly connected to the effort link rod.
9. The magnetic latch according to claim 6, characterized in that the actuator is connected to the effort link rod by an angular snap-fit joint, the actuator preferably comprising an internal chamber into which a locally widened end of the effort link rod is positioned.
10. The magnetic latch according to claim 1, wherein the latch bolt is moveable in the vertical direction between its latching position and its retracted position by a translational motion along the vertical direction.
11. The magnetic latch according to claim 10, wherein the latch bolt operating mechanism further comprises a slideable coupler disposed between the load link rod and the latch bolt and moveable, by a translational motion along the vertical direction, between a releasing position in which the load link rod does not engage the slideable coupler and an engaging position in which the load link rod engages the slideable coupler, and in that the releasing position of the slideable coupler corresponds to the retracted position of the latch bolt and the engaging position of the slideable coupler corresponding to the extended position of the latch bolt, that latch bolt being fixedly connected to the slideable coupler.
12. The magnetic latch according to claim 11, wherein the latch bolt comprises a circumferential groove, the latch bolt being connected to the slideably coupler by a pin which is partially positioned within the circumferential groove.
13. The magnetic latch according to claim 11, wherein the latch bolt biasing member comprises a compression spring having a first end engaging the slideable coupler and a second end engaging the frame.
14. A magnetic latch for fastening a closure member to a support, the magnetic latch comprising a latch bolt assembly configured to be mounted to one of the closure member and the support and a keeper assembly configured to be mounted to the other one of the closure member and the support, the latch bolt assembly comprising: a latch bolt moveable between a latching position and a retracted position, the latch bolt comprising a first magnetic element; and a latch bolt biasing member arranged to urge the latch bolt into its retracted position, the keeper assembly comprising: an elongated frame extending in a vertical direction and having two opposing extremities; a second magnetic element mounted on the frame at a first one of said two extremities and being moveable between a rest position in which the first magnetic element and the second magnetic element magnetically attract each other to move the latch bolt into its latching position against the latch bolt biasing member and an actuated position; and an operating mechanism including an actuator mounted on the frame at a second one of said two extremities, the operating mechanism being configured to, upon actuation of the actuator, move the second magnetic element from its rest position to its actuated position, wherein the operating mechanism comprises: an effort link rod extending in the vertical direction and coupled to the actuator and moveable by a translational motion along the vertical direction from a rest position to an actuated position upon actuation of the actuator; a load link rod extending in the vertical direction and coupled to the second magnetic element and moveable by a translational motion along the vertical direction from a rest position to an actuated position upon actuation of the actuator; and a second-order lever interposed between the effort and the load link rod and rotatable about a fulcrum mounted on the frame between a rest position and an actuated position, wherein the second-order lever has a fulcrum with the load link rod being closer to the fulcrum than the effort link rod.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0055] The invention will be further explained by means of the following description and the appended figures.
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DESCRIPTION OF THE INVENTION
[0073] The present invention will be described with respect to particular embodiments and with reference to certain drawings but the invention is not limited thereto but only by the claims. The drawings described are only schematic and are non-limiting. In the drawings, the size of some of the elements may be exaggerated and not drawn on scale for illustrative purposes. The dimensions and the relative dimensions do not necessarily correspond to actual reductions to practice of the invention.
[0074] Furthermore, the terms first, second, third and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. The terms are interchangeable under appropriate circumstances and the embodiments of the invention can operate in other sequences than described or illustrated herein.
[0075] Moreover, the various embodiments, although referred to as “preferred” are to be construed as exemplary manners in which the invention may be implemented rather than as limiting the scope of the invention.
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[0077] The magnetic latch assembly 1 generally comprises a latch bolt assembly 5 and a magnetic keeper assembly 6 as shown in
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[0079] The magnetic keeper assembly 6 is shown in an exploded view in
[0080] When the closure member 2 is closed (as illustrated in
[0081] The latch bolt assembly 5 is generally provided with a latch bolt operating mechanism which allows to retract the latch bolt 14 against the force of the magnet 19 in order to unfasten the closure member 2 with respect to the support 4. In the illustrated embodiment, the latch bolt operating mechanism comprises a frame 32 that is fixed to the housing 7, the knob 8 at the top of the housing 7, an upper link rod 33 connected to a lower link rod 34 by a lever 35.
[0082] The upper link rod 33 comprises a top part 36 and a bottom part 37 connected by a horizontal plate 39 such that these parts 36, 37 are located in a different position when viewed in the depth direction 38 (see
[0083] In the illustrated embodiment, the knob 8 is fixed to the upper end 36a of the upper link rod 33 by an angular snap-fit joint. The angular snap-fit joint is best shown in
[0084] The lever 35 has a first end 35a, a central part 35b, and a second end 35c. The lower end 37b of the bottom part 37 of the upper link rod 33 is connected to the first end 35a of the lever 35 by means of a pin 40 transversely placed extending through openings (not shown) in the lower end 37b of the bottom part 37 of the upper link rod 33 and the first end 35a of the lever 35. The frame 32 has a vertically oriented protrusion 41 which has a upper end 41a fixed to the frame 32 and a lower end 41b which is connected to the second end 35c of the lever 35 by means of a pin 42 transversely placed extending through an opening (not shown) in the lower end 41b of the protrusion 41 and through an elongated opening 43 in the second end 35c of the lever 35. The central part 35b of the lever 35 also has an elongated opening 44 used for connecting the upper end 34a of the lower link rod 34 to the lever 35 by means of a pin 45 transversely placed extending through an opening (not shown) in the upper end 34a of the lower link rod 34 and through the elongated opening 44.
[0085] The lever 35 is rotatable about its second end 35c between a rest position (shown in
[0086] The lower link rod 34 has a lower end 34b that engages the slideable coupler 15. More specifically, the upper end 15b of the coupler 15 has an opening (not shown) through which the lower link rod 34 extends. The lower end 34b of the lower link rod 34 is so shaped that it cannot pass through the opening in the upper end 15b of the coupler 15 as best in
[0087] The latch bolt assembly 5 operates in the following way.
[0088] The force required to unfasten the closure member 2 is effectively determined by the magnetic field strength H of the magnet 19, the shape of the latch bolt 14 and the configuration of the lever 35. Increasing the magnetic field strength H increases the force exerted on the latch bolt 14. A likewise effect may be achieved by increasing the volume of the latch bolt 14 as this also increases the magnet force exerted thereon. However, this results in a bulkier latch bolt assembly 5 which is undesired. A higher attraction force is beneficial as this allows to attract the latch bolt 14 from greater distances thus allowing more leeway between the support 4 and the closure member 2. However, a downside of a higher attraction force is that the user has to exert a higher force on the knob 8 in order to retract the latch bolt 14. The lever 35 alleviates this effect since it causes a force reduction between the lower link rod 34 and the upper link rod 33. In other words, the lever 35 is a second-order lever with the upper link 33 being the effort and the lower link 34 being the load and the transverse pin 42 forming the fulcrum.
[0089] In the illustrated embodiment, the magnet 19 is a neodymium magnet with 22 kg of retaining force and a height and diameter of 25 mm. The magnet 19 exerts an attraction force on the latch bolt 14 (which latch bolt 14 has a diameter of 12 mm in the illustrated embodiment, but other diameters are possible) between 65 and 70 N and the lever 35 reduces the force such that the knob 8 can be lifted by applying a pulling force between 30 and 40 N. However, other force values are also possible. In general, the force required to pull the knob 8 is between 15 and 60 N, preferably between 20 and 50 N, and more preferably between 25 and 45 N. The magnetic attraction force exerted on the latch bolt 14 is preferably as large as possible and may generally be between 40 and 150 N, preferably between 50 and 100 N and more preferably between 60 and 90 N. This allows to attract the latch bolt 14 from distances exceeding 10 mm thus allowing more leeway between the support 4 and the closure member 2.
[0090] The latch bolt assembly 5 is also provided with a key cylinder 51 that allows to lock the closure member 2 in its fastened position with respect to the support 4. In other words, the key cylinder 51 is part of a locking mechanism that prohibits movement operation of the latch bolt operating mechanism. The locking mechanism will be described with respect to
[0091] The key cylinder 51 is fixed to the frame 32 by a transversely positioned bolt 103 shown in
[0092] The locking mechanism comprises a pawl locking member 54 that is mounted on the frame 32 by a transverse pin 55 that is placed through an opening 56 in the frame 32, an opening 57 in the pawl locking member 54 and into a hole (not shown) provided in the frame 32. The pin 55 forms a pivot around which the pawl locking member 54 is rotatable between a first position (shown in
[0093] The shape of the slot 66 is best illustrated in
[0094] The locking mechanism further comprises a pawl 59 that is mounted on the pawl locking member 54. More specifically, the pawl 59 has an opening 60 with the pin 55 also being placed through this opening 60 to mount the pawl 59 to the pawl locking member 54 and the frame 32. The pin 55 thus also forms a pivot around which the pawl 59 is able to rotate between a rest position with respect to the pawl locking member 54 (shown in
[0095] The locking mechanism operates in the following way. When the key cylinder 51 is unlocked (as shown in
[0096] The main advantage of the pawl 59 and the pawl locking member 54 is to avoid blocking the knob 8 in the actuated (i.e. upwards) position when the key cylinder 51 is actuated while the knob 8 is kept upwards by the user as illustrated in
[0097] It will be appreciated that variations of the construction of the pawl 59 and/or the pawl locking member 54 are possible. For example, the spring 61 may be interposed between the pawl 59 and the frame 62, the pawl 59 and/or the pawl locking member 54 may undergo a translational motion instead of a rotary motion, the pawl 59 and the pawl locking member 54 may be mounted on different rotational axes, the pawl 59 may engage another part of the upper link rod 33, etc.
[0098] It will be readily appreciated that various modifications are possible in which the advantages of the second-order lever between the link rods 33, 34 and/or of the locking mechanism are also obtained. For example, in an embodiment, the magnetic roles of the latch bolt 14 and the magnet 19 are reversed. In other words, the latch bolt 14 is a permanent magnet and element 19 is made from a ferromagnetic material (e.g. iron). The operation of the magnetic latch assembly 1 remains unaffected because the latch bolt 14 will still be attracted to the element 19 as this is fixedly positioned within the keeper assembly 6. Moreover, it is also possible that the latch bolt 14 and the magnet 19 are permanent magnets and/or electromagnets. In another embodiment, the latch bolt 14, coupler 15 and latch bolt spring 17 are replaced by a magnetic element fixed to the lower end 34a of the lower link rod 34. The keeper assembly 6 is replaced by a latch bolt assembly having a horizontally oriented latch bolt that is biased towards its retracted position and is attracted by the magnetic element fixed to the lower end 34a. Such embodiments are disclosed in AU 2009/251007 A1, AU 2013/206766 A1, 2014/203446 A1, AU 2016/201778 A1, and AU 2018/256525 A1. Furthermore, it is also possible to reverse the roles of the magnet and the latch bolt in such an embodiment, i.e. have the horizontal latch bolt form the permanent magnet and have a ferromagnetic material fixed to the lower end 34a of the lower link rod 34. Moreover, the position of the latch bolt assembly 5 and the keeper assembly 6 may also be reversed, i.e. the latch bolt assembly 5 may be mounted on the closure member 2 and the keeper assembly 6 on the support 4.
[0099] Although aspects of the present disclosure have been described with respect to specific embodiments, it will be readily appreciated that these aspects may be implemented in other forms within the scope of the invention as defined by the claims.