AUTOMATICALLY FOLDING AND UNFOLDING TOWER CRANE
20220144600 · 2022-05-12
Inventors
Cpc classification
B66C23/54
PERFORMING OPERATIONS; TRANSPORTING
B66C23/68
PERFORMING OPERATIONS; TRANSPORTING
B66C23/348
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66C23/68
PERFORMING OPERATIONS; TRANSPORTING
B66C23/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An automated collapsible tower crane comprising a mast with telescopic portions, a boom with boom sections articulated with each other by respective rotary joints, a boom folding system to unfold and fold the boom by the rotary joints wherein each proximal and distal rotary joint is associated with at least one hydraulic actuator to unfold and fold boom sections, a mast folding system to fold the mast down, wherein in the transport position the boom sections are folded down one on top of the other and on the mast, and the boom folding and unfolding system acts independently of the folding and telescoping system of the mast, and comprises hydraulic actuators to fold and unfold the boom sections.
Claims
1-7 (canceled)
8. An automated collapsible tower crane movable between a transport position and a working position, comprising: a telescopically extending mast with at least an upper telescopic portion with an upper end part, and a lower telescopic portion with a lower part rotatably anchored in a vertical plane to a lower base platform of the tower crane; a mast locking mechanism to lock the lower telescopic portion in a locked position in a substantially vertical plane with respect to a lower base platform of the tower crane; a telescoping system of the mast to telescopically extend and retract the mast between a retracted vertical position in which the mast is in a non-extended vertical position and an extended vertical position in which the mast extends upwards, the telescoping system comprising a combination of cable and pulleys driven by a winch; a boom comprising a plurality of boom sections articulated in respective rotary joints along respective rotation angles limited to substantially 180° around respective horizontal axes to stiffen the boom when it is extended, the boom sections including a first boom section articulated with the upper end part of the upper telescopic portion of the mast and at one end of the proximal portion of a second boom section; a boom folding system for unfolding and folding the boom by the rotary joints between a folded position and at least one linearly unfolded working position along a substantially horizontal plane, a mast folding system for moving the mast between a folded transport position and an unfolded position along a substantially vertical plane, the mast folding system comprising a bracing sling anchored to: the lower base platform; a first superiorly articulated vertically rotatable support strut of a proximal portion of the first boom section; a second vertically rotatable support strut articulated posteriorly of the proximal portion of the first boom section; and at least a third superiorly articulated vertically rotatable support strut of a distal portion of the first boom section of the boom; wherein: the sling is connected to the support struts; in the transport position the boom sections are folded down over one another and on the mast in folding planes; the boom folding and unfolding system acts independently of the combination of cables and pulleys driven by the winch of the mast folding and telescoping system, and comprises hydraulic actuators hydraulically powered by hydraulic equipment for folding and unfolding the boom sections; and wherein each proximal and distal rotary joint is associated with at least one hydraulic actuator arranged to unfold and fold boom sections relative to one another.
9. The automated collapsible tower crane, according to claim 8, wherein: the first boom section and the second boom section are articulated by a proximal rotary joint; the proximal rotary joint further comprises a joint body further comprising: a first lower end part in which a first lower horizontal axis is arranged and on which one end of the distal portion of the first boom section is rotatably coupled; a second lower end part in which a second lower horizontal axis is arranged and on which one end of the proximal portion of the second boom section is rotatably coupled; a first upper part with a first upper horizontal axis which is articulated with a distal end of a first hydraulic actuator, the first hydraulic actuator further comprising a proximal end articulated with an upper point in the distal portion of the first boom section; and a second upper part with a second upper horizontal axis articulated at a proximal end of a second hydraulic actuator, the second hydraulic actuator further comprising a distal end articulated at an upper point in the proximal portion of the second boom section; and wherein the lower horizontal axes are further apart from each other than the upper horizontal axes.
10. The automated collapsible tower crane according to claim 9, wherein the distal boom section is articulated at the preceding boom section by a distal rotary hinge joint further comprising: a primary horizontal joint axis that articulates the proximal portion of the distal section with the distal portion of the preceding boom section; a fixed lever arm immobilised on the proximal portion of the distal boom section and presenting a free end with a secondary joint axis; a rotary angle arm with a first leg articulated with the primary horizontal joint axis and a second leg articulated with the secondary joint axis; and an intermediate part between the legs of the rotary angle arm in which the distal end of the hydraulic actuator is articulated and wherein the proximal end of the hydraulic actuator is articulated in the distal portion of the preceding boom section.
11. The automated collapsible tower crane according to claim 8, wherein the second boom section constitutes a distal boom portion with a free distal end.
12. The automated collapsible tower crane according to claim 11, further comprising an auxiliary support arranged at the free distal end of the distal boom portion in such a way that the auxiliary support rests on the ground when the boom is in a maintenance position in which the boom) extends vertically inclined from the first rotary joint.
13. The automated collapsible tower crane according to claim 12, wherein the auxiliary support rests on the ground when the boom is unfolded and the mast is between its retracted vertical position and its extended vertical position.
14. The automated collapsible tower crane according to claim 13, wherein: the first boom section and the second boom section are articulated by a proximal rotary joint; the proximal rotary joint further comprises a joint body further comprising: a first lower end part in which a first lower horizontal axis is arranged and on which one end of the distal portion of the first boom section is rotatably coupled; a second lower end part in which a second lower horizontal axis is arranged and on which one end of the proximal portion of the second boom section is rotatably coupled; a first upper part with a first upper horizontal axis which is articulated with a distal end of a first hydraulic actuator, the first hydraulic actuator further comprising a proximal end articulated with an upper point in the distal portion of the first boom section; and a second upper part with a second upper horizontal axis articulated at a proximal end of a second hydraulic actuator, the second hydraulic actuator further comprising a distal end articulated at an upper point in the proximal portion of the second boom section; and wherein the lower horizontal axes are further apart from each other than the upper horizontal axes.
15. The automated collapsible tower crane according to claim 14, wherein the distal boom section is articulated at the preceding boom section by a distal rotary hinge joint further comprising: a primary horizontal joint axis that articulates the proximal portion of the distal section with the distal portion of the preceding boom section; a fixed lever arm immobilised on the proximal portion of the distal boom section and presenting a free end with a secondary joint axis; a rotary angle arm with a first leg articulated with the primary horizontal joint axis and a second leg articulated with the secondary joint axis; and an intermediate part between the legs of the rotary angle arm in which the distal end of the hydraulic actuator is articulated and wherein the proximal end of the hydraulic actuator is articulated in the distal portion of the preceding boom section.
16. The automated collapsible tower crane, according to claim 11, wherein: the first boom section and the second boom section are articulated by a proximal rotary joint; the proximal rotary joint further comprises a joint body further comprising: a first lower end part in which a first lower horizontal axis is arranged and on which one end of the distal portion of the first boom section is rotatably coupled; a second lower end part in which a second lower horizontal axis is arranged and on which one end of the proximal portion of the second boom section is rotatably coupled; a first upper part with a first upper horizontal axis which is articulated with a distal end of a first hydraulic actuator, the first hydraulic actuator further comprising a proximal end articulated with an upper point in the distal portion of the first boom section; and a second upper part with a second upper horizontal axis articulated at a proximal end of a second hydraulic actuator, the second hydraulic actuator further comprising a distal end articulated at an upper point in the proximal portion of the second boom section; and wherein the lower horizontal axes are further apart from each other than the upper horizontal axes.
17. The automated collapsible tower crane according to claim 16, wherein the distal boom section is articulated at the preceding boom section by a distal rotary hinge joint further comprising: a primary horizontal joint axis that articulates the proximal portion of the distal section with the distal portion of the preceding boom section; a fixed lever arm immobilised on the proximal portion of the distal boom section and presenting a free end with a secondary joint axis; a rotary angle arm with a first leg articulated with the primary horizontal joint axis and a second leg articulated with the secondary joint axis; and an intermediate part between the legs of the rotary angle arm in which the distal end of the hydraulic actuator is articulated and wherein the proximal end of the hydraulic actuator is articulated in the distal portion of the preceding boom section.
18. The automated collapsible tower crane according to claim 8, wherein: the second boom section is an intermediate boom portion; from its connection to the first support strut, the sling is divided into a first branch and a second branch; the first branch is connected to a distal portion of the first boom section of the boom while the second branch is connected to a distal portion of the second boom section of the boom; the boom comprises a third boom section with a proximal portion articulated with the distal portion of the second boom section; and the third boom section constitutes a distal boom portion with a free distal end.
19. The automated collapsible tower crane according to claim 18, further comprising an auxiliary support arranged at the free distal end of the distal boom portion in such a way that the auxiliary support rests on the ground when the boom is in a maintenance position in which the boom) extends vertically inclined from the first rotary joint.
20. The automated collapsible tower crane according to claim 19, wherein the auxiliary support rests on the ground when the boom is unfolded and the mast is between its retracted vertical position and its extended vertical position.
21. The automated collapsible tower crane according to claim 20, wherein: the first boom section and the second boom section are articulated by a proximal rotary joint; the proximal rotary joint further comprises a joint body further comprising: a first lower end part in which a first lower horizontal axis is arranged and on which one end of the distal portion of the first boom section is rotatably coupled; a second lower end part in which a second lower horizontal axis is arranged and on which one end of the proximal portion of the second boom section is rotatably coupled; a first upper part with a first upper horizontal axis which is articulated with a distal end of a first hydraulic actuator, the first hydraulic actuator further comprising a proximal end articulated with an upper point in the distal portion of the first boom section; and a second upper part with a second upper horizontal axis articulated at a proximal end of a second hydraulic actuator, the second hydraulic actuator further comprising a distal end articulated at an upper point in the proximal portion of the second boom section; and wherein the lower horizontal axes are further apart from each other than the upper horizontal axes.
22. The automated collapsible tower crane according to claim 21, wherein the distal boom section is articulated at the preceding boom section by a distal rotary hinge joint further comprising: a primary horizontal joint axis that articulates the proximal portion of the distal section with the distal portion of the preceding boom section; a fixed lever arm immobilised on the proximal portion of the distal boom section and presenting a free end with a secondary joint axis; a rotary angle arm with a first leg articulated with the primary horizontal joint axis and a second leg articulated with the secondary joint axis; and an intermediate part between the legs of the rotary angle arm in which the distal end of the hydraulic actuator is articulated and wherein the proximal end of the hydraulic actuator is articulated in the distal portion of the preceding boom section.
23. The automated collapsible tower crane according to claim 18, wherein: the first boom section and the second boom section are articulated by a proximal rotary joint; the proximal rotary joint further comprises a joint body further comprising: a first lower end part in which a first lower horizontal axis is arranged and on which one end of the distal portion of the first boom section is rotatably coupled; a second lower end part in which a second lower horizontal axis is arranged and on which one end of the proximal portion of the second boom section is rotatably coupled; a first upper part with a first upper horizontal axis which is articulated with a distal end of a first hydraulic actuator, the first hydraulic actuator further comprising a proximal end articulated with an upper point in the distal portion of the first boom section; and a second upper part with a second upper horizontal axis articulated at a proximal end of a second hydraulic actuator, the second hydraulic actuator further comprising a distal end articulated at an upper point in the proximal portion of the second boom section; and wherein the lower horizontal axes are further apart from each other than the upper horizontal axes.
24. The automated collapsible tower crane according to claim 23, wherein the distal boom section is articulated at the preceding boom section by a distal rotary hinge joint further comprising: a primary horizontal joint axis that articulates the proximal portion of the distal section with the distal portion of the preceding boom section; a fixed lever arm immobilised on the proximal portion of the distal boom section and presenting a free end with a secondary joint axis; a rotary angle arm with a first leg articulated with the primary horizontal joint axis and a second leg articulated with the secondary joint axis; and an intermediate part between the legs of the rotary angle arm in which the distal end of the hydraulic actuator is articulated and wherein the proximal end of the hydraulic actuator is articulated in the distal portion of the preceding boom section.
25. The automated collapsible tower crane according to claim 11, wherein the distal boom section is articulated at the preceding boom section by a distal rotary hinge joint further comprising: a primary horizontal joint axis that articulates the proximal portion of the distal section with the distal portion of the preceding boom section; a fixed lever arm immobilised on the proximal portion of the distal boom section and presenting a free end with a secondary joint axis; a rotary angle arm with a first leg articulated with the primary horizontal joint axis and a second leg articulated with the secondary joint axis; and an intermediate part between the legs of the rotary angle arm in which the distal end of the hydraulic actuator is articulated and wherein the proximal end of the hydraulic actuator is articulated in the distal portion of the preceding boom section.
26. The automated collapsible tower crane according to claim 18, wherein the distal boom section is articulated at the preceding boom section by a distal rotary hinge joint further comprising: a primary horizontal joint axis that articulates the proximal portion of the distal section with the distal portion of the preceding boom section; a fixed lever arm immobilised on the proximal portion of the distal boom section and presenting a free end with a secondary joint axis; a rotary angle arm with a first leg articulated with the primary horizontal joint axis and a second leg articulated with the secondary joint axis; and an intermediate part between the legs of the rotary angle arm in which the distal end of the hydraulic actuator is articulated and wherein the proximal end of the hydraulic actuator is articulated in the distal portion of the preceding boom section.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Embodiments of the invention will be described below on the basis of figures, wherein
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[0047] Reference signs appear in the figures that identify the following elements:
[0048] S ground
[0049] α, β rotation angles
[0050] 1 mast
[0051] 1.1 lower telescopic portion
[0052] 1.2 upper telescopic portion
[0053] 1.2a upper end part
[0054] 2 boom
[0055] 2.1 first boom section
[0056] 2.1a proximal portion
[0057] 2.1b distal portion
[0058] 2.2 second boom section
[0059] 2.2a proximal portion
[0060] 2.2b distal portion
[0061] 2.3 third boom section
[0062] 2.3a proximal portion
[0063] 2.3b free distal end
[0064] 3 auxiliary support
[0065] 3a base
[0066] 3b vertical wings
[0067] 4 first hydraulic actuator
[0068] 4a proximal end
[0069] 4b distal end
[0070] 5 second hydraulic actuator
[0071] 5a proximal end
[0072] 5b distal end
[0073] 6 third hydraulic actuator
[0074] 6a proximal end
[0075] 6b distal end
[0076] 7 base platform
[0077] 8 sling
[0078] 8a first branch
[0079] 8b second branch
[0080] 9 counterload
[0081] 10 hydraulic equipment
[0082] 11 motor equipment
[0083] 12 carriage
[0084] 13 hoist hook
[0085] 14 hoist rope
[0086] 15A first rotary joint
[0087] 15B proximal rotary joint,
[0088] 15C distal rotary hinge joint
[0089] 4, 5, 6 hydraulic actuators
[0090] 16A first support strut
[0091] 16B second support strut
[0092] 16C third support strut
[0093] 17a first lower horizontal axis
[0094] 17b second lower horizontal axis
[0095] 17c first upper horizontal axis
[0096] 17d upper horizontal axis
[0097] 18 joint body
[0098] 18a proximal part
[0099] 18b distal part
[0100] 18c connector mechanism
[0101] 19 telescoping system
[0102] 19a winch
[0103] 19b cable
[0104] 19c, 19d, 19e, 19f pulleys
[0105] 20a primary horizontal joint axis
[0106] 20b tilting angle arm
[0107] 20c a secondary joint axis
[0108] 20d fixed lever arm (20d)
DETAILED DESCRIPTION
[0109]
[0110] The mast (1) is telescopically extending and comprises an inner upper telescopic portion (1.2) with an upper end part (1.2a), vertically movable in an outer lower telescopic portion (1.1) with a lower part rotatably anchored in a vertical plane to a lower base platform (7) of the tower crane. The upper telescopic portion (1.2) can be moved vertically inside the lower telescopic portion by means of a telescoping system (19) (see
[0111] The boom (2) comprises a plurality of boom sections (2.1, 2.2, 2.3) articulated in respective rotary joints (15A, 15B, 15C), namely, a first rotary joint (15A), a proximal rotary joint (15B) and a distal rotary joint (15C). The proximal and distal rotary joints (15B, 15C) are capable of being rotated along respective rotation angles (β, β) limited to substantially 180° around respective horizontal axes to stiffen the boom (2) when extended.
[0112] The boom sections are a first boom section (2.1) articulated with the upper end part (1.2a) of the upper telescopic portion (1A) of the mast (1) and with one end of the proximal portion (2.2a) of a second boom section (2.2) that forms an intermediate boom portion, and a third boom section (2.3) with a proximal portion (2.3a) articulated with the distal portion (2.2b) of the second boom section (2.2) that forms a distal boom portion with a free distal end (2.3b).
[0113] The tower crane further comprises a mast (1) folding system for moving the mast (1) between a folded transport position and an unfolded position along a substantially vertical plane. The mast (1) folding system comprises a bracing sling (8) anchored to the base platform (7) as well as to a first superiorly articulated vertically rotatable support strut (16A) of a proximal portion (2.1a) of the first boom section (2.1), a second posteriorly articulated vertically rotatable support strut (16B) of the proximal portion (2.1a) of the first boom section (2.1), and a third superiorly articulated vertically rotatable support strut (16C) of a distal portion (2.1b) of the first boom section (2.1) of the boom (2). The sling (8) is connected to the support struts (16A, 16B, 16C). From its connection to the first support strut (16A), the sling (8) is divided into a first branch (8a) and a second branch (8b). The first branch (8a) is connected to a distal portion (2.1b) of the first boom section (2.1) of the boom (2) while the second branch (8b) is connected to a distal portion (2.2b) of the second boom section (2.2) of the boom (2).
[0114] The crane is provided with a boom (2) folding system for unfolding and folding the boom (2) by the rotary joints (15A, 15B, 15C) between a folded position and at least one linearly unfolded working position along a substantially horizontal plane.
[0115] The boom (2) folding and unfolding system acts independently of the combination of cables and pulleys driven by the winch (19a) of the mast (1) folding system, and comprises hydraulic actuators (4, 5, 6) hydraulically powered by hydraulic equipment (11) to fold and unfold the boom sections (2.1, 2.2, 2.3), for which each proximal and distal rotary joint (15B, 15C) is associated with at least one hydraulic actuator (4, 5, 6) arranged to unfold and fold boom sections (2.1, 2.2, 2.3) relative to each other.
[0116] The tower crane further comprises a hoist cable (14) at the free end of which a hoist hook (13) is coupled, which is guided by an electric carriage (12), powered by motor equipment (11). The carriage 12 can move along the boom (2) for which the boom sections (2.1, 2.2, 2.3) are provided with guide rails (not detailed in the figures) that are flush with each other when the boom (2) is unfolded in its working position.
[0117] In
[0118] The joint body (18) is composed of a proximal part (18a) arranged in the distal portion (2.1b) of the first boom section (2.1) and a distal part (18b) arranged in the proximal portion (2.2A) of the second boom section (2.2). Said proximal (18a) and distal (18b) parts are joined on one side by means of a hinge mechanism (not shown in
[0119] The joint body (18) further comprises a first upper part with a first upper horizontal axis (17c) in which it is articulated with a distal end (4b) of a first hydraulic actuator (4), the first actuator (4) comprising a proximal end (4a) articulated with an upper point in the distal portion (2.1b) of the first boom section (2.1), and a second upper part with a second upper horizontal axis (17d) articulated with a proximal end (5a) of a second hydraulic actuator (5), the second hydraulic actuator (5) comprising a distal end (5b) articulated with an upper point in the proximal portion (2.2a) of the second boom section (2.2). The lower horizontal axes (17a, 17b) are further apart from each other than the upper horizontal axes (17c, 17d).
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[0121] The primary horizontal joint axis (20a) articulates the proximal portion (2.3a) of the distal section (2.3) with the distal portion (2.2b) of the second boom section (2.2) while the fixed lever arm (20d) is made up of two parallel side plates and immobilised in the proximal portion (2.3a) of the distal boom section (2.3) and has a free end with a secondary joint axis (20c).
[0122] The tilting angle arm (20b) comprises two parallel side plates that together make up a first leg articulated with the primary horizontal joint axis (20a) and a second leg articulated with the secondary joint axis (20c). The distal end (6b) of the hydraulic actuator (6) is articulated with the tilting angle arm (20b), while the proximal end (6a) of the hydraulic actuator is articulated in the distal portion (2.2b) of the second boom section (2.2).
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[0125] In
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[0135] In the deployment phases of the boom (2) illustrated in
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[0137] As can be seen in