Elastic Connecting Element, Processing Method Thereof and Flexible Drill the Including Elastic Connecting Element

Abstract

An elastic connecting element, a processing method thereof and a flexible drill including the elastic connecting element are provided. The elastic connecting element includes an elastic part and an outer housing sleeved over the elastic part, the outer housing being formed by connecting a plurality of connecting bodies; the connecting body including a main body and convex teeth provided at two ends of the main body; a groove being formed between each two adjacent convex teeth in each connecting body, such that the two adjacent connecting bodies are connected by fitting the convex teeth of one connecting body with the grooves of the other connecting body.

Claims

1. An elastic connecting element, comprising: an elastic part and an outer housing sleeved over the elastic part, the outer housing being formed by connecting a plurality of connecting bodies; each of the plurality of connecting bodies comprising a main body and convex teeth provided at two ends of the main body; a groove being formed between each two adjacent convex teeth in each connecting bod, such that two adjacent connecting bodies are connected with each other by fitting the convex teeth of one connecting body with the grooves of the other connecting body.

2. The elastic connecting element according to claim 1, wherein each of the convex teeth comprises a connecting portion and at least one protrusion portion; and one end of the connecting portion is connected with the main body of the connecting body, and the other end of the connecting portion is connected with the at least one protrusion portion.

3. The elastic connecting element according to claim 2, wherein the each convex tooth has two protrusion portions, and the two protrusion portions are arranged on two side walls of an end portion of the connecting portion respectively.

4. The elastic connecting element according to claim 3, wherein the convex teeth on a same end portion of the main body of the connecting body are arranged uniformly, and the convex teeth on different end portions are symmetrically arranged at two ends of the main body.

5. The elastic connecting element according to claim 4, wherein the main body of the connecting body is a cylinder, and an outer wall and an inner wall of the each convex tooth of the connecting body are located on cylindrical surfaces of an outer cylinder and an inner cylinder where the cylinder of the main body is located.

6. The elastic connecting element according to claim 5, wherein two side walls of the connecting portion of the each convex tooth are arranged in a radial direction of the cylinder of the main body; and a side wall of each of the protrusion portions of the each convex tooth is provided in the radial direction of the cylinder of the main body.

7. The elastic connecting element according to claim 6, wherein joints between the side wall of the each protrusion portion of the each convex tooth and a top surface of the each protrusion portion and between the side wall of the each protrusion portion and a bottom surface of the each protrusion portion are rounded.

8. The elastic connecting element according to claim 7, wherein end heads are further provided at two ends of the outer housing, and each of the end heads is provided with convex teeth same as the connecting body, and connected with the outer housing by fitness between the convex teeth and the grooves of the connecting body.

9. The elastic connecting element according to claim 8, wherein two ends of the elastic part are fixed to the end heads respectively.

10. The elastic connecting element according to claim 9, wherein the elastic part is a spring.

11. A processing method of the elastic connecting element according to claim 1, comprising steps of: S1: fixing a circular tube on a workbench, and cutting the circular tube by a laser to obtain a housing, wherein the housing comprises the outer housing and end heads arranged at the two ends of the outer housing; and S2: placing the elastic part in the housing to make the elastic part fixedly connected with the two ends of the outer housing to obtain the elastic connecting element.

12. The processing method of an elastic connecting element according to claim 11, wherein each of the convex teeth comprises a connecting portion and at least one protrusion portion; and the connecting portion has one end connected with the main body of the connecting body, and the other end connected with the at least one protrusion portion.

13. The processing method of the elastic connecting element according to claim 12, wherein the step of cutting the circular tube by a laser to obtain a housing comprises processes of: cutting for an end surface of the end head of the housing; and cutting for a matching slit between a convex tooth and a groove.

14. The processing method of the elastic connecting element according to claim 13, wherein the cutting process for a matching slit between the convex tooth and the groove, which is laser cutting, involves a first laser track and a second laser track.

15. The processing method of the elastic connecting element according to claim 14, wherein a starting point and an ending point of the first laser track are set in a region between a top of a first convex tooth of a connecting body and a bottom of a groove of a connecting body adjacent to the connecting body, with the groove corresponding to the first convex tooth; and after entering a first laser-contact incoming point at the top of the first convex tooth from the starting point, the first laser track runs to a top of a last convex tooth sequentially along edges of the convex teeth and the grooves of the connecting body, then enters a bottom of a groove of the adjacent connecting body matched with the last convex tooth, runs to a first laser-contact outgoing point at the bottom of the groove matched with the first convex tooth along edges of the grooves and the convex teeth of the adjacent connecting body, and then reaches the ending point.

16. The processing method of the elastic connecting element according to claim 15, wherein the starting point and the ending point of the first laser track are a same point; the first laser track is a closed track; and the first laser-contact incoming point and the first laser-contact outgoing point are points corresponding to the first convex tooth and the groove matched with the first convex tooth.

17. The processing method of the elastic connecting element according to claim 15, wherein a starting point and an ending point of the second laser track are located in a same region as the starting point and the ending point of the first laser track; and after entering a second laser-contact incoming point at the top of the first convex tooth from the starting point, the second laser track runs to the first laser-contact incoming point along an edge of the top of the first convex tooth, then enters the first laser-contact outgoing point of the adjacent connecting body, runs to a second laser-contact outgoing point at the bottom of the groove matched with the first convex tooth along the bottom of the groove, and then reaches the ending point.

18. The processing method of the elastic connecting element according to claim 17, wherein the second laser-contact incoming point and the second laser-contact outgoing point are points corresponding to the first convex tooth and the groove matched with the first convex tooth; and the starting point and the ending point of the second laser track are different points, the starting point and the ending point of the second laser track are located on two sides of a connecting line of the second laser-contact outgoing point and the second laser-contact incoming point, and the second laser track is a non-closed track.

19. The processing method of the elastic connecting element according to claim 18, wherein in the laser cutting process, laser energy is 420-470 W, a laser frequency is 4000-8000 Hz, and a laser pulse width is 20-30 μs.

20. A flexible drill, comprising a head (8), a flexible shaft (9) and a handle (10), with the flexible shaft (9) having one end connected with the head (8) and the other end connected with the handle (10), wherein the flexible shaft (9) comprises an elastic part and a casing sleeved over the elastic part; the casing comprises an outer housing and end heads connected to two ends of the outer housing; the casing is connected with the head (8) by one end head and connected with the handle (10) by the other end head; and the outer housing is the outer housing of the elastic connecting element according to claim 1.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0055] The present disclosure will be described in further detail with reference to the following drawings and specific embodiments.

[0056] FIG. 1 is a schematic diagram of an overall structure of an elastic connecting element according to the present disclosure;

[0057] FIG. 2 is a schematic structural diagram of a casing of the elastic connecting element according to the present disclosure;

[0058] FIG. 3 is an exploded view of FIG. 2;

[0059] FIG. 4 is a schematic diagram of an overall structure of a connecting body according to the present disclosure;

[0060] FIG. 5 is a front view of the connecting body according to the present disclosure;

[0061] FIG. 6 is a rear view of the connecting body according to the present disclosure;

[0062] FIG. 7 is a left view of the connecting body according to the present disclosure;

[0063] FIG. 8 is a right view of the connecting body according to the present disclosure;

[0064] FIG. 9 is a top view of the connecting body according to the present disclosure;

[0065] FIG. 10 is a bottom view of the connecting body according to the present disclosure;

[0066] FIG. 11 is a schematic diagram of a connection structure of two connecting bodies;

[0067] FIG. 12 is a schematic structural diagram of an end head according to the present disclosure;

[0068] FIG. 13 is a front view of the end head according to the present disclosure;

[0069] FIG. 14 is a left view of the end head according to the present disclosure;

[0070] FIG. 15 is a right view of the end head according to the present disclosure;

[0071] FIG. 16 is a schematic diagram of a laser cutting pattern;

[0072] FIG. 17 is a schematic diagram of laser cutting for a matching slit between one convex tooth and a groove;

[0073] FIG. 18 is an enlarged view of portion A of FIG. 17;

[0074] FIG. 19 is an enlarged view of portion B of FIG. 17;

[0075] FIG. 20 is a schematic diagram of a second laser track;

[0076] FIG. 21 is a schematic diagram of an overall structure of a flexible drill according to the present disclosure;

[0077] FIG. 22 is a schematic diagram of an overall structure of a handle in the fifth embodiment of the present disclosure;

[0078] FIG. 23 is a front view of the handle in the fifth embodiment of the present disclosure;

[0079] FIG. 24 is a front view of the handle in the fifth embodiment of the present disclosure; and

[0080] FIG. 25 is a view taken along A-A of FIG. 24.

[0081] Reference numerals: 1: outer housing; 2: end head; 3: elastic part; 4: connecting body; 5: first laser track; 6: second laser track; 7: section track; 8: head; 9: flexible shaft; 10: handle; 401: main body; 402: convex tooth; 4021: connecting portion; 4022: protrusion portion; 501: first starting point; 502: first laser-contact incoming point; 503: first laser-contact outgoing point; 504: first ending point; 601: second starting point; 602: second laser-contact incoming point; 603: second laser-contact outgoing point; 604: second ending point.

DETAILED DESCRIPTION

First Embodiment

[0082] As shown in FIGS. 1 to 15, an elastic connecting element includes a casing and an elastic part 3. The casing includes an outer housing 1 and end heads 2. The outer housing 1 is sleeved over the elastic part 3, and the two end heads 2 are connected with two ends of the outer housing 1 respectively.

[0083] The outer housing 1 is formed by connecting a plurality of connecting bodies 4 in sequence. Each connecting body 4 includes a main body 401 and convex teeth 402 provided at two ends of the main body 401; the convex teeth 402 on a same end portion of the main body 401 of the connecting body 4 are arranged uniformly, a groove is formed between each two adjacent convex teeth 402, and the convex teeth 402 on different end portions are symmetrically arranged at the two ends of the main body 401. In the present embodiment, the main body 401 of the connecting body 4 is a cylinder, and an outer wall and an inner wall of the convex tooth 402 of the connecting body 4 are located on cylindrical surfaces of an outer cylinder and an inner cylinder where the cylinder of the main body 401 is located. Five convex teeth 402 are uniformly arranged at each of the two ends of each connecting body 4. The convex tooth 402 includes a connecting portion 4021 and two protrusion portions 4022; one end of the connecting portion 4021 is connected with the main body 401 of the connecting body 4, and the other end of the connecting portion 4021 is connected with the protrusion portions 4022, and the two protrusion portions 4022 are arranged on two side walls of an end portion of the connecting portion 4021 respectively. Two side walls of the connecting portion 4021 of the convex tooth 402 are arranged in a radial direction of the cylinder of the main body 401; a side wall of the protrusion portion 4022 of the convex tooth 402 is provided in the radial direction of the cylinder of the main body 401, and joints between the side wall of the protrusion portion 4022 and a top surface and between the side wall of the protrusion portion and a bottom surface are rounded. A height of the protrusion portion 4022 of the convex tooth 402 is less than a depth of the groove formed between two adjacent convex teeth 402, and in the present embodiment, the depth of the groove is set to be 1.8 times the height of the protrusion portion 4022 of the convex tooth 402. With the above-mentioned arrangement, two adjacent connecting bodies 4 are connected with each other by fitting the convex teeth 402 of one connecting body 4 with the grooves of the other connecting body 4.

[0084] The end head 2 is cylindrical and has one end provided with convex teeth 402 same as the connecting body 4. The two end heads 2 are connected with the outer housing 1 by fitness between the convex teeth 402 of the end heads 2 and the grooves of the two outermost connecting bodies 4 of the outer housing 1. Two ends of the elastic part 3 are fixed to the two end heads 2 respectively, and in the present embodiment, the elastic part 3 is a spring.

Second Embodiment

[0085] The present embodiment is different from the first embodiment in that two elastic parts 3 are arranged inside the outer housing 1, the innermost elastic part is a spring, the middle elastic part is a spring, and the innermost spring is placed inside the middle spring. Two ends of both the innermost spring and the middle spring are fixed to the end heads 2 respectively.

Third Embodiment

[0086] A processing method of the elastic connecting element according to the first embodiment includes the following steps:

[0087] S1: fixing a stainless-steel circular tube with an outer tube diameter of 5.5 mm and a tube thickness of 1 mm on a workbench, and cutting the circular tube by a laser to obtain a housing.

[0088] The specific process is as follows.

[0089] (1) A processing pattern file and track files are set: an end surface track 7, a first laser track 5 and a second laser track 6, referring to FIGS. 16 to 20.

[0090] The first laser track 5 is a closed track, and a first starting point 501 and a first ending point 504 are a same point. The first starting point 501 and the first ending point 504 of the first laser track 5 are set in a region between a top of a first convex tooth (any convex tooth) of a connecting body 4 and a bottom of a groove of a connecting body adjacent to the connecting body 4, with the groove corresponding to the first convex tooth; the first laser track 5 enters a first laser-contact incoming point 502 at the top of the first convex tooth from the first starting point 501, wherein in the present embodiment, the first laser-contact incoming point 502 is a joint between a top surface and a rounded arc surface of a protrusion portion 4022 of a convex tooth 402; then runs to a middle point of a top of a last convex tooth 402 sequentially along edges of the convex teeth 402 and the grooves of the connecting body 4; then enters a middle point of a bottom of a matched groove of the adjacent connecting body 4; runs to a first laser-contact outgoing point 503 at the bottom of the groove matched with the first convex tooth along edges of the grooves and the convex teeth 402 of the adjacent connecting body 4, wherein in the present embodiment, the first laser-contact outgoing point 503 is a point of the bottom of the groove corresponding to the first laser-contact incoming point 502; and then reaches the first ending point 504.

[0091] A second starting point 601 and a second ending point 604 of the second laser track 6 are located in a same region as the first starting point 501 and the first ending point 504 of the first laser track 5; after entering a second laser-contact incoming point 602 at the top of the first convex tooth from the second starting point 601, the second laser track 6 runs to the first laser-contact incoming point 502 along an edge of the top of the first convex tooth, wherein in the present embodiment, the second laser-contact incoming point 602 is a middle point of the top of the first convex tooth; then enters the first laser-contact outgoing point 503 of the adjacent connecting body 4; runs to a second laser-contact outgoing point 603 at the bottom of the groove matched with the first convex tooth 402 along the edge of the bottom of the groove, wherein in the present embodiment, the second laser-contact outgoing point 603 is a point of the bottom of the groove corresponding to the second laser-contact incoming point 602; and then reaches the second ending point 604. In the present embodiment, the second starting point 601 and the second ending point 604 of the second laser track 6 are different points, the second starting point 601 and the second ending point 604 of the second laser track 6 are located on two sides of a connecting line of the second laser-contact outgoing point 603 and the second laser-contact incoming point 602, and the second laser track 6 is a non-closed track.

[0092] Laser cutting parameters are set, in which laser energy is 440 W, a laser frequency is 5500 Hz, a laser pulse width is 25 μs, an IO trigger delay is 0 ms, a delay after the laser is emitted is 80 ms, a delay after the laser is stopped is 0 ms, and a delay before the laser is stopped is 0 ms; the circular tube is axially moved and rotated in the processing process, a laser emitting device is not moved, and motion parameters include a linear speed of 8 mm/s, and an arc speed of 8 mm/s. A platform is PlatformI, wet cutting is TRUE, and a focal length is −0.1 mm (0 mm represents a positive focal length).

[0093] (2) The laser is emitted to radially cut the stainless-steel circular tube to obtain a first end surface of the housing, and the laser is stopped.

[0094] (3) The laser emitting device is moved to the first starting point 501 of the first laser track 5, the laser is emitted to cut the circular tube along the first laser track 5, and completes the cutting when reaching the first ending point 504 of the first laser track 5, and the laser is stopped; then, the laser emitting device is moved from the first ending point 504 of the first track to the second starting point 601 of the second laser track 6, the laser is emitted to cut the circular tube along the second laser track 6, and completes the cutting when reaching the ending point of the second laser track 6, and the laser is stopped, completing the cutting for the matching slit between the first convex tooth and the groove. Then, the laser emitting device is moved from the ending point of the second laser track 6 to the first starting point 501 of a next first laser track 5, and starts to perform cutting for the matching slit between a second convex tooth and a groove, and completing the cutting for the matching slit between the second convex tooth and the groove after moving along one first laser track 5 and one second laser track 6, and the process is repeated until completing the matching slits between all the convex teeth and the grooves.

[0095] (4) The laser is emitted to radially cut the stainless-steel circular tube to obtain a second end surface of the housing, the laser is stopped, and a machining process of the housing is completed.

[0096] S2: A spring is placed in the housing, and fixedly connected with two ends of an outer housing to obtain the finished elastic connecting element.

Fourth Embodiment

[0097] As shown in FIGS. 1 to 16 and 21, a flexible drill includes a head 8, a flexible shaft 9 and a handle 10.

[0098] The flexible shaft 9 includes a casing and an elastic part 3, and the casing is sleeved over the elastic part 3. The casing includes an outer housing 1 and end heads 2. The two end heads 2 are connected with two ends of the outer housing 1 respectively.

[0099] The outer housing 1 is formed by connecting a plurality of connecting bodies 4 in sequence. Each connecting body 4 includes a main body 401 and convex teeth 402 provided at two ends of the main body 401; the convex teeth 402 on a same end portion of the main body 401 of the connecting body 4 are arranged uniformly, a groove is formed between each two adjacent convex teeth 402, and the convex teeth 402 on different end portions are symmetrically arranged at the two ends of the main body 401. In the present embodiment, the main body 401 of the connecting body 4 is a cylinder, and an outer wall and an inner wall of the convex tooth 402 of the connecting body 4 are located on cylindrical surfaces of an outer cylinder and an inner cylinder where the cylinder of the main body 401 is located. Five convex teeth 402 are uniformly arranged at each of the two ends of each connecting body 4. The convex tooth 402 includes a connecting portion 4021 and two protrusion portions 4022; one end of the connecting portion 4021 is connected with the main body 401 of the connecting body 4, and the other end of the connecting portion 4021 is connected with the protrusion portion 4022, and the two protrusion portions 4022 are arranged on two side walls of an end portion of the connecting portion 4021 respectively. Two side walls of the connecting portion 4021 of the convex tooth 402 are arranged in a radial direction of the cylinder of the main body 401; a side wall of the protrusion portion 4022 of the convex tooth 402 is provided in the radial direction of the cylinder of the main body 401, and joints between the side wall of the protrusion portion 4022 and a top surface and between the side wall of the protrusion portion and a bottom surface are rounded. A height of the protrusion portion 4022 of the convex tooth 402 is less than a depth of the groove formed between two adjacent convex teeth 402, and in the present embodiment, the depth of the groove is set to be 1.8 times the height of the protrusion portion 4022 of the convex tooth 402. With the above-mentioned arrangement, two adjacent connecting bodies 4 are connected with each other by fitting the convex teeth 402 of one connecting body 4 with the grooves of the other connecting body 4. The end head 2 is cylindrical and has one end provided with convex teeth 402 same as the connecting body 4. The two end heads 2 are connected with the outer housing 1 by fitness between the convex teeth 402 of the end heads 2 and the grooves of the two outermost connecting bodies 4 of the outer housing 1. Two ends of the elastic part 3 are fixed to the two end heads 2 respectively, and in the present embodiment, the elastic part 3 is a spring.

[0100] The flexible shaft 9 is fixedly connected with the head 8 by one end head 2 and with the handle 10 by the other end head 2.

Fifth Embodiment

[0101] A flexible drill shown in FIGS. 22 to 25 is different from that in the first embodiment in that the handle 10 of the flexible drill is hollow, and an interior of the handle is communicated with an interior of the flexible shaft 9, such that the interior of the flexible shaft 9 may be washed by injecting water at a tail end of the handle 10, thus achieving a more convenient effect and a better cleaning effect.

[0102] The above embodiments of the present disclosure are not intended to limit the scope of the present disclosure, and the embodiments of the present disclosure are not limited thereto; various other modifications, substitutions or alterations made to the above structures of the present disclosure without departing from the basic technical idea of the present disclosure according to the common technical knowledge and common means of the art based on the above-mentioned disclosure of the present disclosure should fall within the scope of the present disclosure.