PALE
20220145660 · 2022-05-12
Inventors
Cpc classification
E04H17/143
FIXED CONSTRUCTIONS
International classification
Abstract
A pale (4) for a palisade fence, the pale (4) comprises a longitudinal web (5) and two longitudinal side portions (6, 7), respective first and second longitudinal side portions (6, 7) extending from each side of the longitudinal web (5) at an angle greater than 70 degrees and less than or equal to 90 degrees.
Claims
1. A pale for a palisade fence, the pale comprising a longitudinal web and two longitudinal side portions, respective first and second longitudinal side portions extending from each side of the longitudinal web at an angle greater than 65 degrees and less than or equal to 90 degrees.
2. A pale according to claim 1, wherein the pale has a thickness of between about 1 mm and about 2 mm.
3. A pale according to claim 1, wherein the pale satisfies the requirements of British Standard 1722-12: 2006 regarding general purpose (GP) palisade fences and/or security (SP) palisade fences.
4. A pale according to claim 1, wherein during a three-point bending test the pale has a maximum deflection at its middle of less than or equal to 8 mm when subjected to a load of 2.5 kN, or of less than or equal to 10 mm when subjected to a load of 3.5 kN.
5. A pale according to claim 1, wherein the pale is formed from metal.
6. A pale according to claim 5, wherein the metal is steel and has a yield stress greater than 235 N/mm.sup.2.
7. A pale according to claim 1, wherein the pale is cold formed by rolling or press braking.
8. A pale according to claim 1, wherein the first longitudinal side portion comprises first and second longitudinal side walls connected to one another at one of their longitudinal edges by a further longitudinal web.
9. A pale according to claim 8, wherein the second longitudinal side portion comprises first and second longitudinal side walls connected to one another at one of their longitudinal edges by a further longitudinal web.
10. A pale according to claim 8, wherein one or both of the further longitudinal webs is arched or pointed.
11. A pale according to claim 8, wherein one or both of the further longitudinal webs is substantially flat.
12. A pale according to claim 8, wherein the second longitudinal side wall comprises a free longitudinal edge portion.
13. A pale according to claim 12, wherein the free longitudinal edge portion comprises a lip comprising a free longitudinal edge of the second longitudinal side wall.
14. A pale according to claim 1, wherein the longitudinal web is substantially flat.
15. A pale according to claim 1, wherein one or both longitudinal side portions comprise strengthener comprising a longitudinal formation and/or one or more projections and/or depressions.
16. A pale according to claim 1, wherein the pale has a face to view greater than 65 mm and less than 155 mm.
17. A pale according to claim 1, wherein the pale has a cross-sectional area of less than 205 mm.sup.2 extending along a major proportion of its length.
18. A pale according to claim 1, wherein the pale comprises a security head.
19. A palisade fence comprising two posts, at least one rail extending between the posts and at least one pale according to claim 1 connected to the rail.
20. A kit of parts for a palisade fence, the kit comprising two posts, at least one rail and at least one pale according to claim 1.
Description
BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS
[0040] Embodiments of the invention will now be described by way of example only with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0052] Referring now to
[0053] The first longitudinal side portion 6′ includes first and second longitudinal side walls 60′, 61′ connected to one another by an arched, further longitudinal web 62′ extending between respective proximate longitudinal edges. Longitudinally extending corrugations 63′ are included at the midpoint of the first and second longitudinal side walls 60′, 61′. A free, longitudinal edge portion 64′ of the second, longitudinal side wall 61′ extends beyond a plane P defined by the substantially flat, longitudinal central web 5′. The free, longitudinal edge portion 64′ includes an inturned lip 65′ with a free longitudinal edge 66′ which is adjacent a first, inner surface of the second, longitudinal side wall 61′.
[0054] The second longitudinal side portion 7′ includes first and second longitudinal side walls 70′, 71′ connected to one another by an arched, further longitudinal web 72′ extending between respective proximate longitudinal edges. Longitudinally extending corrugations 73′ are included at the midpoint of the first and second longitudinal side walls 70′, 71′. A free, longitudinal edge portion 74′ of the second, longitudinal side wall 71′ extends beyond the plane P defined by the substantially flat, longitudinal central web 5′. The free, longitudinal edge portion 74′ includes an in-turned lip 75′ with a free longitudinal edge 76′ which is adjacent a first, inner surface of the second, longitudinal side wall 71′.
[0055] In use, the pale 4′ is attached to rails 3 (as shown in
[0056] Referring now to
[0057] P parallel therewith) at an angle θ which is greater than 64 degrees and less than or equal to 90 degrees, say greater than 65 degrees and less than 85 degrees, for example greater than 66 degrees and less than 80 degrees, e.g. greater than 67 degrees and less than 75 degrees. Preferably, the angle is greater than 70 degrees and less than 90 degrees.
[0058] The further longitudinal web 62 of the first longitudinal side portion 6 is substantially flat in this embodiment. The free, longitudinal edge portion 64 of the second longitudinal side wall 61 extends to lie in line with a plane P defined by the substantially flat, longitudinal central web 5. The free, longitudinal edge 66 of the second, longitudinal side wall 61, is turned in to contact the first, inner surface thereof.
[0059] The further longitudinal web 72 of the second longitudinal side portion 7 is substantially flat in this embodiment. The free, longitudinal edge portion 74 of the second longitudinal side wall 71 extends to lie in line with a plane P defined by the substantially flat, longitudinal central web 5. The free, longitudinal edge 76 of the second, longitudinal side wall 71, is turned in to contact the first, inner surface thereof.
[0060] The pale 4 has a face to view d of between 65 and 155 mm, for example between 65 and 120 mm, e.g. between 65 and 95 mm, say 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79 or 80 mm.
[0061] The pale 4 has a thickness t greater than 1.0 mm and less than 2.5 mm, say greater than 1.0 mm and less than 2.0 mm, for example greater than 1.0 mm and less than 1.9 mm, e.g. from 1.1 to 1.75 mm thick.
[0062] The pale 4 is formed from a steel having a yield stress greater than 235N/mm.sup.2.
[0063] Testing:
[0064] Pales according to the invention (as well as prior art pales) were tested as per the following test: [0065] Test—Three point bending test [0066] A rig 100 according to BS 1722-12:2006 was set up as shown in
[0067] Referring now to
[0068] The first and second longitudinal side portions 16, 17 of the pale 14 shown in
[0069] Batches of pales 14, 24, 34 as shown in
TABLE-US-00001 TABLE 1 Batches of simplified pales Steel Pale yield Batch angle stress name (⊖) (N/mm.sup.2) A 62° 290 B 72° 290 C 82° 290 D 62° 550 E 72° 550 F 82° 550
[0070] Each batch of pales 14, 24, 34 was tested using the test rig 100 as described above, with the results shown in
TABLE-US-00002 TABLE 3 Average maximum force resisted by pales 14, 24, 34 Average maximum force (N) Batch resisted A 722.00 B 813.33 C 884.67 D 1216.67 E 1350.00 F 1420.00
[0071] As can be seen from the results shown in
[0072] Each of batches D, E and F (manufactured from steel with a yield stress of 550 N/mm.sup.2) demonstrated increased resistance to deflection under load over their corresponding (according to the same angle θ) batches A, B and C (manufactured from steel with a yield stress of 290 N/mm.sup.2). Therefore, increasing the yield stress of the steel from which the pales 14, 24, 34 were manufactured resulted in increased resistance to deflection under load. Furthermore, the ratio of increase between corresponding batches (having the same angle θ) is similar, suggesting that the increase in resistance to deflection obtained by increasing the yield stress of the steel is independent (or only marginally dependent) of the effect of altering the angle θ.
[0073] Moreover, batches B (θ=72°) and C (θ=82°) demonstrate increased resistance to load at smaller distances of deflection than does batch D (θ=62°) even though batches B and C were manufactured from steel with a yield stress of 290 N/mm.sup.2 while batch D was manufactured from steel with a yield stress of 550 N/mm.sup.2. Without wishing to be bound by any theory it may therefore be the case that at smaller distances of deflection the angle θof the pale 14, 24, 34 has a more significant effect on resistance to deflection than does the yield stress of the steel from which the pale 14, 24, 34 is manufactured. This is a surprising result given that the yield strength of the steel for batches B and C is about half of that of batch D. Furthermore, it is possible to compare the average maximum forces resisted by the pales 14, 24, 34 (as shown in Table 3) for pales 14, 24, 34 having the same angle θ. This comparison reveals that increasing the yield stress from 290 N/mm.sup.2 to 550 N/mm.sup.2 as from batch A to D (θ=62°) increased the maximum force resisted by 1.685 times, as from batch B to E (θ=72°) increased the maximum force resisted by 1.660 times, and as from batch C to F (θ=82°) increased the maximum force resisted by 1.605 times. Clearly, as the angle e increases the effect of increasing the yield stress becomes less significant. Therefore, as the angle θ increases, the effect of increasing the angle θ has a decreasing relative effect (with respect to increasing the yield stress of the steel) on the maximum force resisted by the pales 14, 24, 34.
[0074] Referring now to
[0075] Tests were conducted of pales 44 as shown in
TABLE-US-00003 TABLE 3 Tested pale characteristics UltraPALE 200 1.2 mm 1.7 mm Characteristic pale 4′ pale 44 pale 44 Thickness t (mm) 1.85 1.19 1.72 Cross-sectional 208.62 153.33 212.51 area (mm.sup.2) Angle ⊖ 62.0 71.0 71.0
[0076] Results of Testing:
[0077] Referring now to
[0078] As can be seen from the results, both the 1.2 mm pale 44 (both face up and face down) and the 1.7 mm pale 44 (both face up and face down) provide greater resistance to deflection than does the prior art pale 4′ for deflections less than or equal to 8 mm.
[0079] The 1.2 mm pale 44 withstood an average load of 2.803 kN before deflecting by 8 mm, while the prior art pale 4′ withstood an average load of only 2.563 kN before deflecting by 8 mm. Therefore, although both pales 4′ 44 may be classified as suitable for use in general purpose palisade fencing the 1.2 mm pale 44 achieved a greater resistance to deflection.
[0080] The 1.2 mm pale 44 (face up) provides greater resistance to deflection than does the prior art pale 4′ (face up) for deflections less than or equal to 10 mm. Moreover, the 1.2 mm pale 44 (face down) provides very similar resistance to deflection to the prior art pale 4′ (face up) for deflections up to 10 mm.
[0081] Furthermore, this similarity of performance was achieved even though the UltraPALE 200 pale 4′ has an average cross-sectional area of 208.62 mm.sup.2 while the 1.2 mm pale 44 has an average cross-sectional area of only 153.33 mm.sup.2, representing a 26.5% reduction in area and therefore in material usage. Without wishing to be bound by any theory it is believed that the increase in the angle θ from 62.0° to 71.0° results in increased resistance to localised deformation around the first and second longitudinal side portions 46, 47 leading to a subsequent reduction in overall deflection.
[0082] The 1.7 mm pale 44 demonstrates even greater resistance to deflection than does the 1.2 mm pale 44. Indeed, the 1.7 mm pale 44 exceeded both a 2.5 kN load before deflecting by 8 mm and a 3.5 kN load before deflecting by 10 mm. The 1.7 mm pale 44 therefore successfully passed both the GP and SP palisade fencing deflection tests, in contrast to the prior art pale 4′ which deflected by 10 mm at a load less than 3.5 kN. Accordingly, the 1.7 mm pale 44 could have been made even thinner (and thereby further reduce cross sectional area) and still surpass the results of the prior art pale 4′ and meet both the SP and GP standards.
[0083] Furthermore, neither the 1.2 mm nor the 1.7 mm pales 44 included longitudinally extending corrugations or longitudinal edge portions 464, 474 with in-turned lips, in contrast to the prior art pales 4′. Without wishing to be bound by any theory, it is believed that the in-turned lips 65′, 75′ further strengthen the prior art pale 4′, whilst the longitudinally extending corrugations 63′, 73′ provide increased resistance to deflection under loading. Therefore, were the 1.2 mm and 1.7 mm pales 44 to include either or both of these features they would have produced further improved results over the prior art pales 4′. Moreover, the 1.2 mm and 1.7 mm pales 44 were manufactured by break pressing whilst the prior art pales 4′ were manufactured by cold roll forming.
[0084] Referring now to
[0085] By substantially maintaining the face to view d of the pales 64, 74 shown in
[0086] In order that the pale 64 shown in
[0087] Balancing the angle θ, thickness t, strength and face to view d of the pale allows a fence to be produced which satisfies the applicable standards and substantially reduces the amount of pale material used as compared to the prior art. Accordingly, it has been surprisingly found that a slight but significant change in geometry can lead to pales which demonstrate increased resistance to deflection during loading and/or require reduced quantities of pale material for their construction in comparison with prior art pales.
[0088] Referring now to
[0089] It is further shown from
[0090] From
[0091] As shown in Table 2 above, a 1.2 mm thick pale has a smaller cross-sectional area than does a 1.7 mm thick pale, and hence a smaller volume. Therefore, a 1.2 mm thick pale requires less steel than does a 1.7 mm thick pale, with a consequently reduced expense of steel and a reduced weight of the pale (and hence reduced expense of transportation). However, and in order that the pale satisfies the requirements of the British Standard for GP and/or SP fencing, the yield stress of steel used for a 1.2 mm thick pale should be higher than the yield stress of steel used for a 1.7 mm thick pale. It will be appreciated that increasing the yield stress of steel results in a more expensive metal. Therefore, although a 1.7 mm thick pale requires more steel than does a 1.2 mm thick pale the steel required by the 1.7 mm thick pale to satisfy the requirement of the British Standard of GP and/or SP fencing is less expensive per volume than is the steel required by a 1.2 mm thick pale. Furthermore, formation of pales using steel with higher yield stresses requires more force and consequently (without wishing to be bound by any theory) may result in greater tool wear, leading to shorter tool life and consequent increased expense (e.g. according to calculations, 1.2 mm thick mild steel (S275) requires a force of 1.86 kN to form a 90° bend in a 20 mm length, whereas a different steel (S235) requires a force of 1.57 kN, the corresponding forces being 3.24 kN and 2.65 kN for a 1.7 mm thick steel.
[0092] As is explained above, increasing the angle θ results in increased resistance to deflection under loading (as shown in
[0093] Referring now to
[0094] It will be appreciated by those skilled in the art that several variations to the aforementioned embodiments are envisaged without departing from the scope of the invention. For example, although only a single longitudinal extending corrugation 63, 73 is shown in each longitudinal side wall 60, 70, 61, 71 of the pale 4 shown in
[0095] It will also be appreciated by those skilled in the art that any number of combinations of the aforementioned features and/or those shown in the appended drawings provide clear advantages over the prior art and are therefore within the scope of the invention described herein.