METHODS AND SYSTEMS FOR A WASTE MANAGEMENT SYSTEM
20220143857 · 2022-05-12
Inventors
Cpc classification
B29B17/0052
PERFORMING OPERATIONS; TRANSPORTING
B29B17/0412
PERFORMING OPERATIONS; TRANSPORTING
B26D7/01
PERFORMING OPERATIONS; TRANSPORTING
B26D3/11
PERFORMING OPERATIONS; TRANSPORTING
B26D1/025
PERFORMING OPERATIONS; TRANSPORTING
B26D7/0616
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26D3/11
PERFORMING OPERATIONS; TRANSPORTING
B26D7/01
PERFORMING OPERATIONS; TRANSPORTING
B26D7/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Systems and methods for an automated device that reduces a footprint of a bottle by moving linearly moving and rotating the bottle, while a blade cuts a body of the bottle into a continuous strip.
Claims
1. A waste management system comprising: a linear actuator configured to linearly move a container in a first linear axis; a rotational actuator configured to rotate the container in a first rotational direction while the linear actuator linearly moves the container along the first linear axis; a blade actuator configured to move a blade in a second linear axis, the second linear axis being orthogonal to the first linear axis, wherein the blade actuator is configured to move the blade from a first position not aligned with a circumference of the container to a second position that is aligned with circumference of the container.
2. The waste management system of claim 1, wherein an edge of the blade is angled towards a neck of the container.
3. The waste management system of claim 2, wherein the blade is configured to move along the second linear axis while the container moves along the first linear axis.
4. The system of claim 1, further comprising: a bottle coupling mechanism configured to be coupled to the container and the linear actuator, wherein the bottle coupling mechanism is configured to receive a threaded neck of the container.
5. The system of claim 1, further comprising: a base with a bottom opening, wherein the container is configured to be inserted into the bottom opening.
6. The system of claim 5, further comprising: sidewalls extending from the bottom opening towards an upper surface of the container, the sidewalls being tapered to decrease a diameter across the sidewalls from the bottom opening towards the upper surface of the container.
7. The system of claim 6, wherein a length of the sidewalls is shorter than a length of the linear actuator.
8. The system of claim 7, wherein the sidewalls are configured to restrict the movement of the container along the first linear axis.
9. The system of claim 5, wherein the sidewalls include a slot, the blade being configured to extend through the slot in the second position.
10. The system of claim 1, wherein the blade is configured to slice the container as the container moves along the first linear axis and rotates in the first rotational direction, wherein the blade slices the container in a helical pattern.
11. A method for waste management comprising: moving a container long a first linear axis via a linear actuator; rotating the container in a first rotational direction via a rotational actuator while the container moves along the first linear axis; moving a blade in a second linear axis via a blade actuator from a first position to a second position, the second linear axis being orthogonal to the first linear axis, the first position not being aligned with a circumference of the container, and the second position being aligned with circumference of the container.
12. The method of claim 11, wherein an edge of the blade is angled towards a neck of the container.
13. The method of claim 12, further comprising: moving the blade along the second linear axis while the container moves along the first linear axis.
14. The method of claim 11, further comprising: coupling a threaded neck of the container and the linear actuator via a bottle coupling mechanism.
15. The method of claim 11, further comprising: inserting the container into a bottom opening of a base.
16. The method of claim 15, further comprising: forming sidewalls that extend from the bottom opening towards an upper surface of the container, the sidewalls being tapered to decrease a diameter across the sidewalls from the bottom opening towards the upper surface of the container.
17. The method of claim 16, wherein a length of the sidewalls is shorter than a length of the linear actuator.
18. The method of claim 17, further comprising: restricting, via the sidewalls, the movement of the container along the first linear axis.
19. The method of claim 15, wherein the sidewalls include a slot, and inserting the blade through the slot in the second position.
20. The method of claim 11, further comprising: slicing the container, via the blade, in a helical pattern as the container moves along the first linear axis and rotates in the first rotational direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Non-limiting and non-exhaustive embodiments of the present invention are described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various views unless otherwise specified.
[0017]
[0018]
[0019]
[0020]
[0021] Corresponding reference characters indicate corresponding components throughout the several views of the drawings. Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of various embodiments of the present disclosure. Also, common but well-understood elements that are useful or necessary in a commercially feasible embodiment are often not depicted in order to facilitate a less obstructed view of these various embodiments of the present disclosure.
DETAILED DESCRIPTION
[0022] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present embodiments. It will be apparent, however, to one having ordinary skill in the art, that the specific detail need not be employed to practice the present embodiments. In other instances, well-known materials or methods have not been described in detail in order to avoid obscuring the present embodiments.
[0023]
[0024]
[0025] Bottom end 102 may include opening 202. Opening 202 may be configured to receive bottle 205, and allow bottle 205 to move along a linear path within base 100.
[0026] Internal sidewalls 204 may be extend from an outer circumference of opening 202 towards, but not extending to, closed top end 104. Internal sidewalls 204 may act as a guide, rail, barrier, etc., which may allow bottle 205 to move along a fixed linear path while rotating. Internal sidewalls 204 may limit the lateral movement of bottle 205 within base 110 while bottle 205 is simultaneously moving along a longitudinal axis of base 110 and rotating. Furthermore, internal sidewalls 204 may include a slot that is configured to allow blade 242 to be positioned at a first location outside of the circumference of internal sidewalls 204, and at a second location within the circumference of internal sidewalls 204. This slot may be configured to limit the lateral movement of blade 242 towards a central axis of bottle 205, such that an edge of blade 242 rests on the slot. The slot may also limit the vertical movement of blade 242 while bottle 205 creates resistant forces against blade 205. Additionally, internal sidewalls 204 may be configured to help contain and safely shape the newly transformed bottom remnant of bottle 205 to stay in shape. A coil formed of the single strip of bottle 205 may be constrained by internal sidewalls 204 allowing blade 242 to consistently slice the portions of the uncut bottle.
[0027] Bottle coupling mechanism 210 may be configured to be coupled to bottle 205, linear actuator 220, and rotational actuator 230. Bottle coupling mechanism 210 may include a cap 212 that is configured to receive a neck of bottle 205, and an arm 214 that is configured to couple bottle coupling mechanism with linear actuator 220.
[0028] Cap 212 may include threads that are configured to receive the threads on the neck of bottle 205 to secure bottle 205 in place. Cap 212 may also be configured to receive forces from rotational actuator 230 to rotate cap 212 in a first direction. In embodiments, the threads of cap 212 may be configured to allow the neck of bottle 205 to be coupled to cap 212 by rotating bottle 205 in a second direction, and allow bottle 205 to be decoupled from cap 212 by rotating bottle 205 in a first direction. As such, the rotation of cap 212 via rotational actuator 230 may not assist in decoupling cap 212 and bottle 205. In embodiments, cap 212 may be an interchangeable and removable element. This may allow different thread types to be used depending on a bottle neck being coupled to cap 212. Furthermore, when coupling bottle 205 to cap 212, cap 212 and rotational actuator 230 may not allow for free spinning rotation of cap 212. Otherwise, bottle 205 may not have sufficient resistance to be able to be twisted on and securely attached to cap 212. Accordingly, cap 212 may be static to successfully couple bottle 205 in the second direction. In other embodiments, cap 212 may not include threads and may instead be configured to apply compressive forces against the neck of bottle 205.
[0029] Arm 214 may be configured to be coupled with linear actuator 220 and move linearly responsive to receiving forces from linear actuator 220. Accordingly, arm 214 may be configured to move bottle coupling mechanism 210 from a position proximate to bottom opening 202 towards an upper surface of base 100 responsive to receiving forces from linear actuator 220. In embodiments, arm 214 may be physically restricted by internal sidewalls 204 from moving closer to bottom opening 202.
[0030] Linear actuator 220 may be configured to move arm 214 along a linear path. Linear actuator 220 may be any type of actuator, such as a hydraulic actuator, pneumatic actuator, electric motor actuator, etc. Linear actuator 220 may include a linear rail system 222, linear slide, etc. and a motor 224.
[0031] Rail 222 may extend from the bottom surface 102 of base 100 to the upper surface of base 100. Motor 224 may be configured to apply forces to move bottle coupling mechanism 210 along a static rail 222. As such motor 224 provides the energy and static rail 222 provides direction/guidance, together moving arm 214 in first linear plane. In embodiments, linear actuator 220 may be configured to move arm 214 in a direction towards a bottom of base 110 and also away from the bottom of base 110.
[0032] Rotational actuator 230 may be configured to rotate cap 212 to correspondingly rotate bottle 205 in a first direction. The rotational forces generated by rotational actuator 230 may be independent but simultaneous to the forces generated by linear actuator 220. Accordingly, bottle 205 may move along a linear path while rotating. This may cause different portions of bottle 205 to be vertically and angularly aligned with blade system 240.
[0033] Blade system 240 may include blade 242 and blade actuator 244. Blade 242 includes an edge that is configured to slice a body of the bottle 205 while the bottle 205 rotates and linearly moves. The edge of the blade 242 may be configured to face a first or second direction. Preferably, blade 242 may face an angle of rotation of bottle 205. In embodiments, an edge of blade 242 may be upwardly angled.
[0034] Blade actuator 244 may be configured to move the blade 242 along a second linear axis, wherein the second linear axis is orthogonal to the first linear axis. In embodiments, an initial position that blade 242 slices bottle may be closer to the bottom of bottle 205, and a final position that blade 242 slices bottle may be closer to the neck of bottle 205. Further, in the initial position, a tip of blade 242 may be positioned outside of the circumference of bottle 205, subsequently move to be positioned within the circumference of bottle 205, and the tip of blade may be positioned outside the circumference of bottle 205 in the final position. Additionally, blade 242 may be positioned between the initial position and the final position to be positioned in a middle position. In the middle position, a different portion of the edge of blade 242 may be aligned with the circumference of bottle 205. This may allow for a longer life of blade 242.
[0035] In embodiments, blade 242 may not be positioned parallel with a ground plane, and blade 242 may have an approximate 20 degree angle tilt upwards with respect to the ground plane. The upward tilt of blade 242 to assist in the slicing of the bottle 205 when bottle 205 is rotating downward. Furthermore, while bottle 205 is moving, blade 242 may move along the second linear axis to assist in slicing bottle 205.
[0036]
[0037] As depicted in
[0038]
[0039] At operation 410, a container may be cleaned. The container may be any device that is configured to store materials, such as a bottle, can, etc., wherein the container may be formed of plastic, metal, polymers, or any other type of materials that can be cut.
[0040] At operation 420, a cap of the container may be removed. Further, other objects, such as labels, may be removed from the outer surface of the container.
[0041] At operation 430, the container may be screwed into bottle coupling mechanism. The container may be coupled into a bottle coupling mechanism by rotating the container in a second direction. When the bottle is initialed coupled to the bottle coupling mechanism the neck of the bottle may be encompassed by the base, while the body and the bottom of the container protrude from the open bottom end of the base. Subsequently, the linear actuator may vertically move the container upward into the base. This positioning of the container may allow the blade to be initially positioned within the body, not the neck of the container, which may be advantageous based on the curvature and thicknesses of containers. Furthermore, when the bottle is initially placed within the base, a bottom of the container may be aligned with the container of the base.
[0042] At operation 440, the user may interact with a user interface to initiate the blade actuator, linear actuator, and the rotational actuator. Responsive to the user interacting with the user interface the blade actuator may move the blade towards but not crossing a central axis of the container, wherein the blade actuator may be aligned with the body of the container at a location proximate to the bottom of the container. This may align the blade with a circumference of the container, and puncture a body of the container. As such, the blade may initially not be aligned with the circumference of the container and be positioned away from the circumference of the container. Responsive to the container being punctured, the rigidity of the container may be reduced and a pressure within the chamber may be atmospheric pressure. Furthermore, after the blade actuator moves the blade, the linear actuator and the rotational actuator may simultaneously move the bottle, wherein the linear actuator may move the container in a downward direction.
[0043] At operation 450, the linear actuator and rotational actuator may continue to move the container without any human interaction. In embodiments, the linear actuator may move the container in a direction towards the bottom of the base. Responsive to the linear and rotational actuator moving the container, the stationary blade may slice the container body into a continuous strip. The linear actuator and the rotational actuator may continuously move the container until the condensing, sliced, cut, etc. a bottom of the container is aligned with the bottom end of the base. The puncturing of the container may reduce the rigidity of the container, allowing portions of the container to overlap each other while in the base.
[0044] At operation 460, the base of the waste management system may be lifted, and the container neck may be rotated in a first direction to decouple the container from the bottle coupling mechanism.
[0045] At operation 470, the container may be removed from the base. The container may include a base, a continuous strip of a body, and a neck, all while maintaining being a unitary piece.
[0046] At operation 480, the processed, condensed, sliced, etc. container may be disposed of.
[0047] In embodiments, after a bottle has been processed, the bottle may include a bottom, continuous strip, and top. The continuous strip may allow the bottle to take up less volume, while being retained in a unitary piece.
[0048] Reference throughout this specification to “one embodiment”, “an embodiment”, “one example” or “an example” means that a particular feature, structure or characteristic described in connection with the embodiment or example is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment”, “in an embodiment”, “one example” or “an example” in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures or characteristics may be combined in any suitable combinations and/or sub-combinations in one or more embodiments or examples. In addition, it is appreciated that the figures provided herewith are for explanation purposes to persons ordinarily skilled in the art and that the drawings are not necessarily drawn to scale.
[0049] Although the present technology has been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred implementations, it is to be understood that such detail is solely for that purpose and that the technology is not limited to the disclosed implementations, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present technology contemplates that, to the extent possible, one or more features of any implementation can be combined with one or more features of any other implementation.