Patient specific alignment guide with cutting surface and laser indicator
11324522 · 2022-05-10
Assignee
Inventors
- Robert Metzger (Wakarusa, IN, US)
- Ryan John Schoenefeld (Fort Wayne, IN, US)
- Nathan Emick Belcher (Ferguson, MO, US)
- Brian Uthgenannt (Cricklade, GB)
Cpc classification
A61F2002/30617
HUMAN NECESSITIES
A61B2034/108
HUMAN NECESSITIES
A61B2090/3945
HUMAN NECESSITIES
A61F2002/4687
HUMAN NECESSITIES
A61B2017/568
HUMAN NECESSITIES
International classification
A61B34/10
HUMAN NECESSITIES
A61B17/17
HUMAN NECESSITIES
Abstract
A patient-specific guiding system for guiding an instrument relative to a portion of an anatomical feature of a patient. The patient-specific guiding system includes a patient-specific guide. The guide includes a first portion having a first patient-specific inner surface that conforms to a first surface of the anatomical feature and an outer surface opposite the first patient-specific inner surface. The first portion also includes a guide surface for use in guiding the instrument relative to the anatomical feature. The guide also includes a second portion having a second patient-specific inner surface that conforms to a second surface of the anatomical feature and an outer surface opposite the second patient-specific inner surface. The second portion is removably connected to the first portion.
Claims
1. A patient-specific guiding system for guiding an instrument relative to a portion of an anatomical feature of a patient, the patient-specific guiding system comprising: a patient-specific guide having: a first portion having a first patient-specific inner surface that is configured to conform to a first surface of the anatomical feature and an outer surface opposite the first patient-specific inner surface, the first portion including a guide surface for use in guiding the instrument relative to the anatomical feature; a second portion having a second inner surface that is configured to conform to a second surface of the anatomical feature and an outer surface opposite the second inner surface, the second portion being removably connected to the first portion; and a fixation feature that is configured to be coupled to the first portion directly to the anatomical feature the fixation feature comprising a pair of pin holes spaced apart along a length of the guide surface; wherein the second portion is configured to be coupled to the anatomical feature through the coupling mechanism via attachment to the first portion; and wherein the first patient-specific inner surface has a three dimensional contour that is configured to nest and closely conform to the first surface of the anatomical feature, to align the guide relative to the anatomical feature.
2. The patient-specific guiding system of claim 1, wherein the second portion is removably connected to the first portion by a coupling mechanism comprising at least one of a dovetail coupling, a pinned coupling, a scored coupling, a magnetic coupling, and a snap-fit coupling.
3. The patient-specific guiding system of claim 1, wherein the guide surface is an opening that receives the instrument.
4. The patient-specific guide of claim 2, wherein the coupling mechanism comprises a snap-fit coupling.
5. The patient-specific guide of claim 4, wherein the first surface comprises an anterior surface of a distal portion of a femur.
6. The patient-specific guide of claim 5, wherein the coupling mechanism is configured to release the second portion from the first portion in a direction extending in a superior-to-inferior direction relative to an axis of the femur.
7. The patient-specific guide of claim 5, wherein the second surface comprises a second patient-specific surface having a three dimensional contour that is configured to nest and closely conform to the second surface of the anatomical feature to align the guide relative to the anatomical feature, the second surface comprising a distal surface of a distal portion of the femur.
8. The patient-specific guide of claim 5, wherein: the second portion engages the first portion on an anterior side of the femur; and the guide surface is oriented to remove a distal surface of the distal portion of the femur.
9. The patient-specific guide of claim 5, wherein the first patient-specific inner surface extends contiguously across the anterior surface in a medial-lateral direction.
10. A method of guiding an instrument relative to an anatomical feature of a patient comprising: coupling a first portion of a patient-specific guide to a second portion of the patient-specific guide; fitting a patient-specific inner surface of the first portion to a first surface of the anatomical feature to thereby position the second portion relative to a second surface of the anatomical feature; securing the first portion to the anatomical feature; removing the second portion from the first portion; leaving the first portion secured to the anatomical feature; and guiding the instrument with a guide surface of the first portion relative to the anatomical feature.
11. The method of claim 10, wherein securing the first portion comprises pinning the first portion to the anatomical feature.
12. The method of claim 10, wherein the guide surface is slot that receives the instrument.
13. The method of claim 10, wherein removing the second portion from the first portion comprises: releasing a snap-fit coupling; and pulling the second portion from the first portion in proximal-to-distal direction.
14. The method of claim 13, wherein releasing the snap-fit coupling comprises deflecting a feature of the second portion to allow the second portion to be released from the first portion.
15. The method of claim 10, wherein guiding the instrument with a guide surface of the first portion relative to the anatomical feature further comprises removing a distal portion of a distal end of a femur with the instrument.
16. A cutting guide for performing a distal resection of a femur, the cutting guide comprising: a first guide body portion comprising: a patient-specific surface configured to mate with an anterior surface of a distal end of the femur; a first outer surface opposite the patient-specific surface; and a cutting guide surface extending through the first guide body portion from the first outer surface to the patient-specific surface; a second guide body portion comprising: an inner surface configured to mate with a distal surface of the distal end of the femur; and a second outer surface opposite the inner surface; and a snap-fit coupling configured to connect the first and second guide bodies.
17. The cutting guide of claim 16, wherein the snap fit coupling comprises a pair of deflectable features on the second guide body portion that are configured to bend to release the second guide body portion from the first guide body portion in a proximal-distal direction.
18. The cutting guide of claim 16, further comprising a pair of pin holes spaced apart on the first guide body portion along a length of the cutting guide surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present teachings will become more fully understood from the detailed description and the accompanying drawings, wherein:
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DESCRIPTION OF VARIOUS ASPECTS
(16) The following description is merely exemplary in nature and is in no way intended to limit the present teachings, applications, or uses. For example, although the present teachings are illustrated for alignment guides in knee surgery, the present teachings can be used for other guides, templates, jigs, drills, rasps or other instruments used in various orthopedic procedures.
(17) The present teachings generally provide patient-specific alignment guides and associated cutting guides for use in orthopedic surgery, such as in knee arthroplasty, for example. The patient-specific alignment guides can be used either with conventional or patient-specific implant components prepared with computer-assisted image methods. Computer modeling for obtaining three dimensional images of the patient's anatomy using MRI or CT scans of the patient's anatomy, the patient specific prosthesis components, and the patient-specific guides and templates can be provided by various CAD programs and/or software available, for example, by Materialise USA, Ann Arbor, Mich.
(18) The patient-specific alignment guides are generally formed using computer modeling based on the patient's 3-D anatomic image and have an inner engagement surface that is made to conformingly contact and match a three-dimensional image of the patient's bone surface (with or without cartilage or other soft tissue), by the computer methods discussed above. The patient-specific alignment guides can include custom-made guiding formations, such as, for example, guiding bores or cannulated guiding posts or cannulated guiding extensions or receptacles that can be used for supporting or guiding other instruments, such as drill guides, reamers, cutters, cutting guides and cutting blocks or for inserting pins or other fasteners according to a surgeon-approved pre-operative plan. The patient-specific alignment guides can be used in minimally invasive surgery, and in particular in surgery with multiple minimally-invasive incisions. In one aspect, the cutting guides can include guiding cannulated or tubular legs that can be received in the guiding bores of the alignment guides for cutting therethrough, as discussed below.
(19) The patient-specific alignment guides and the associated cutting guides can be structured to provide or define a clearance for tendons, ligaments or other tissues associated with the joint. In the exemplary illustrations of
(20) Furthermore, the patient-specific alignment guides can include one or more openings and/or guiding receptacles, the precise location of which are determined on the basis of a pre-operative surgical plan for locating alignment pins and assisting in locating drilling and/or cutting instruments for resecting and shaping the joint for receiving a prosthetic implant, as described in commonly-owned, co-pending in U.S. patent application Ser. No. 11/756,057, filed on May 31, 2007, incorporated herein by reference.
(21) Referring initially to
(22) As shown in
(23) The alignment guide 12 can include a first portion 16 (
(24) Moreover, the alignment guide 12 can include a second portion 24 (
(25) The second portion 24 can be removably connected to the first portion 16. The second portion 24 can be removably connected to the first portion 16 in any suitable fashion. For instance, as shown in
(26) As shown in
(27) Specifically, as shown in
(28) Furthermore, the first portion 16 can include one or more through holes 44 that extend from the outer surface 18 to the inner surface 20. The precise location of the through holes 44 can be determined on the basis of the pre-operative surgical plan discussed above. Also, the system 10 can include one or more corresponding pins 46 as shown in
(29) Still further, the first portion 16 can include a guide surface, such as an opening 48, as shown in
(30) It will be appreciated that the opening 48 in the first portion 16 can have any suitable shape to receive and guide any suitable cutting tool 14 other than a saw blade 52. For instance, the opening 48 can be rounded in order to receive a drill bit and to guide the drilling of holes in the femur 38. Also, the opening 48 can have any suitable location on the first portion 16 to guide cutting toward any portion of the anatomical feature 11. For instance, the surgeon can determine a desired location of the cutting plane 54 according to the computerized model discussed above, and the opening 48 can be located on the first portion 16 such that the actual cutting plane 54 closely coincides with the desired cutting plane 54.
(31) It will also be appreciated that the side surface 22 or the outer surface 18 of the first portion 16 can be a guide surface for guiding the cutting tool 14 or other instrument. For instance, the cutting tool 14 or other instrument can abut against the side surface 22, and as such, the cutting tool 14 can be aligned relative to the femur 38. Furthermore, the cutting tool 14 or other instrument can be supported on the outer surface 18 to be aligned relative to the femur 38.
(32) Thus, during use, the first and second portions 16, 24 of the guide 12 can be coupled to the femur 38 that the inner surfaces 20, 28 nest against and engage the femur 38 as shown in
(33) Once the guide 12 is coupled to the femur 38, the second portion 24 can be removed from the first portion 16 (
(34) Then, the saw blade 52 can be introduced into the opening 48, and the saw blade 52 can cut the femur 38 along the cutting plane 54. As discussed above, the opening 48 can guide movement of the saw blade 52 toward the femur 38 during this cutting operation. Also, since the second portion 24 has been removed, the surgeon can have better visibility of the femur 38 while being cut.
(35) Accordingly, the guide 12 provides a convenient and accurate means for aligning and guiding the saw blade 52 relative to the femur 38 for cutting operations. For instance, separate components, such as separate cut blocks can be unnecessary for cutting since the first portion 16 of the guide 12 includes the opening 48. Moreover, the guide 12 need not be fully removed in order to cut the femur 38. Also, the guide 12 provides substantial visibility of the femur 38 during cutting.
(36) Referring now to
(37) The guide 112 can be substantially similar to the guide 12 shown in
(38) Referring now to
(39) The guide 212 can be substantially similar to the guide 12 shown in
(40) Referring now to
(41) As shown in
(42) Thus, during use, the guide 312 can be fitted to the femur 338 similar to the embodiments discussed above. Then, the second portion 324 of the guide 312 can be removed. Next, the cutting block 366 can be supported on the outer surface 318 (i.e., the guide surface) of the first portion 316 to align the cutting block 366 relative to the femur 338. The cutting block 366 can be removably coupled to the first portion 316 such that the cutting block 366 is supported on the femur 338 by the first portion 316. As such, the opening 368 can be located and aligned relative to the femur 338 due to the attachment of the cutting block 366 to the first portion 316 of the guide 312. Subsequently, the cutting tool 314 can be introduced into the opening 368, and the opening 368 can guide the cutting tool 314 toward the femur 338 for cutting the femur 338 along the cutting plane 354.
(43) Furthermore, as shown in
(44) Also, in some embodiments, the pins 346 and/or the first portion 316 can obstruct this additional cutting of the femur 338. Thus, as shown in
(45) Referring now to
(46) The system 410 is substantially similar to the system 310 of
(47) Thus, to removably couple the cutting block 466 to the guide 412, the cutting block 466 is moved toward the pins 446, and the resilient members 472 resiliently deflect to allow passage of the respective pin 446 into the respective opening 470. Then, to remove the cutting block 466, the resilient members 472 can resiliently deflect to allow passage of the respective pin 446 out of the respective opening 470. Thus, the snap-fit coupling 343 can allow for quick and convenient coupling and de-coupling of the cutting block 466 and the guide 412.
(48) Referring now to
(49) The system 510 is substantially similar to the system 310 of
(50) Moreover, as shown in
(51) Referring now to
(52) As shown in
(53) The guide 612 can also include a laser 682. In some embodiments, the laser 682 is embedded within the guide 612; however, in some embodiments, the laser 682 can be removably coupled to the guide 612. The laser 682 can be of any suitable type, and the laser 682 can emit light along a path 684 to identify a reference plane for use in aligning a guide surface of the guide 612 and for confirming that the guide surface is at a desired location relative to the tibia 680. As such, the emitted light can indicate where the cutting tool will cut the tibia 680 prior to the cutting operation in order to confirm that the tibia 680 will be cut at a desired location.
(54) For instance, the reference plane indicated by the laser 682 can be directed along a path 684 that is substantially perpendicular to the longitudinal axis of the opening 648. Since the axis of the opening 648 defines the cutting plane 654, the path 684 of the light becomes substantially perpendicular to the cutting plane 654.
(55) Thus, during use, the guide 612 can be coupled to the tibia 680 as described above with respect to
(56) It will be appreciated that the laser 682 can be directed along any path 684 relative to the guide 612. For example, the reference plane indicated by the path 684 of the laser 682 can be at a positive, acute angle relative to the longitudinal axis of the opening 648 (i.e., at a positive, acute angle relative to the cutting plane 654). This may be useful, for instance, for indicating specific anatomy that is disposed at an angle relative to the cutting plane 654 and/or for adjusting the cutting plane 654 relative to that anatomy.
(57) Referring now to
(58) As shown in
(59) Referring now to
(60) As shown in
(61) The laser 882 can emit light in a line that is directed along a path that is substantially perpendicular to the cutting plane 854. Thus, similar to the embodiment of
(62) In summary, the patient-specific guiding system 10-810 discussed herein provides for accurate and convenient alignment of the cutting tool 14-814 relative to the anatomy because the guide 12-812 has three dimensional surfaces that closely conform to respective surfaces of the anatomy of the patient. Furthermore, the guide 12-812 can include first and second portions that are removably coupled (e.g., via a dovetail coupling 32, a pinned coupling 232, a scored coupling 132, a magnetic coupling 532, a snap-fit coupling 432, etc.) such that the anatomy has a high degree of visibility before and during cutting. Moreover, the guide 12-812 can include an opening 48-848 or other guide surface that guides the cutting tool 14-814 for accurate and convenient cutting. Also, in some embodiments, the guide 12-812 can removably couple to a separate cutting block 366, 466, 566, 866 (e.g., via a dovetail coupling 32, a pinned coupling 232, a scored coupling 132, a magnetic coupling 532, a snap-fit coupling 432, etc.), and the cutting block 366, 466, 566, 866 can include the opening 368, 468, 568 for guiding the cutting tool 314, 414, 514 for accurate cutting. As such, the system 10-810 can allow the anatomy to be cut more accurately, and a prosthetic device can be better customized for the patient.
(63) The foregoing discussion discloses and describes merely exemplary arrangements of the present teachings. Furthermore, the mixing and matching of features, elements and/or functions between various embodiments is expressly contemplated herein, so that one of ordinary skill in the art would appreciate from this disclosure that features, elements and/or functions of one embodiment may be incorporated into another embodiment as appropriate, unless described otherwise above. Moreover, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. One skilled in the art will readily recognize from such discussion, and from the accompanying drawings and claims, that various changes, modifications and variations can be made therein without departing from the spirit and scope of the present teachings as defined in the following claims.