System and method for continuously removing a particular type of gas molecules from a gas stream
11326791 · 2022-05-10
Assignee
Inventors
- Jonathan D. West (York, PA, US)
- Richard M. Sturgeon (Ann Arbor, MI, US)
- Paul Van Hoof (Dexter, MI, US)
Cpc classification
F24F8/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2259/4508
PERFORMING OPERATIONS; TRANSPORTING
B01D53/18
PERFORMING OPERATIONS; TRANSPORTING
B01D2257/708
PERFORMING OPERATIONS; TRANSPORTING
B01D19/0068
PERFORMING OPERATIONS; TRANSPORTING
B01D19/0073
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D53/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method for continuously removing a particular type of gas molecules (“gas molecules”) from a gas stream includes selecting a liquid having an affinity for the gas molecules to be removed, and providing the selected liquid to each of a first and second mat, each mat formed from a plurality of fibers having the ability to retain the selected liquid within longitudinally extending channels having longitudinally extending openings against moving into the space between the individual fibers, the mats in fluid communication therebetween with the selected liquid. The method includes directing the gas stream through a portion of the first mat into contact with the selected liquid along the longitudinally extending openings whereby the selected liquid absorbs the gas molecules, and directing a second gas through a portion of the second mat so that the gas molecules, absorbed by and disbursed throughout the selected liquid, are stripped and carried away.
Claims
1. A heating, ventilation, and air conditioning (HVAC) system, comprising: a housing having an absorption chamber configured to direct a first air stream therethrough and having a stripping chamber configured to direct a second air stream therethrough; first fibers disposed within the absorption chamber, wherein the first fibers are configured to route a liquid to absorb a particular type of molecules from the first air stream; second fibers fluidly coupled to the first fibers and disposed within the stripping chamber, wherein the second fibers are configured to route the liquid to release the particular type of molecules into the second air stream; and a heat source disposed upstream of the second fibers relative to a flow direction of the second air stream through the stripping chamber, wherein the heat source is configured to heat the second air stream before the second air stream is directed across the second fibers.
2. The HVAC system of claim 1, comprising a cooling coil disposed downstream of the first fibers relative to a flow direction of the first air stream through the absorption chamber, wherein the cooling coil is configured to cool the first air stream after the first air stream is directed across the first fibers.
3. The HVAC system of claim 1, wherein the heat source includes a heating coil that is configured to heat the second air stream by transferring energy to the second air stream from a working fluid within the heating coil.
4. The HVAC system of claim 3, comprising a condenser that includes the heating coil, wherein the working fluid within the heating coil is a refrigerant.
5. The HVAC system of claim 3, wherein the heating coil is a heat exchanger that is fluidly separate from a main refrigerant circuit of the HVAC system.
6. The HVAC system of claim 1, wherein the housing includes a chamber having a condenser of the HVAC system, and wherein the chamber is separate from the stripping chamber.
7. The HVAC system of claim 1, comprising a liquid collector that is fluidly coupled between the first fibers and the second fibers, wherein the liquid collector is configured to transfer the liquid between the first fibers and the second fibers.
8. The HVAC system of claim 1, wherein the first fibers are directly fluidly coupled to the second fibers.
9. The HVAC system of claim 1, wherein the absorption chamber and the stripping chamber are fluidly isolated from one another.
10. The HVAC system of claim 1, wherein each fiber of the second fibers includes a longitudinally extending channel that defines at least one longitudinally extending opening to enable the second air stream to directly contact the liquid.
11. A heating, ventilation, and air conditioning (HVAC) system, comprising: a housing having an absorption chamber configured to direct a first air stream therethrough and having a stripping chamber configured to direct a second air stream therethrough; first fibers disposed within the absorption chamber, wherein the first fibers are configured to route a liquid to absorb a particular type of molecules from the first air stream; second fibers fluidly coupled to the first fibers and disposed within the stripping chamber, wherein the second fibers are configured to route the liquid to release the particular type of molecules into the second air stream; and a cooling coil disposed downstream of the first fibers relative to a flow direction of the first air stream through the absorption chamber, wherein the cooling coil is configured to cool the first air stream after the first air stream is directed across the first fibers.
12. The HVAC system of claim 11, comprising a heat source disposed upstream of the second fibers relative to a flow direction of the second air stream through the stripping chamber, wherein the heat source is configured to heat the second air stream before the second air stream is directed across the second fibers.
13. The HVAC system of claim 12, comprising an air handler having the cooling coil disposed therein, wherein the heat source includes a solar energy device configured to generate renewable energy that heats the second air stream.
14. The HVAC system of claim 12, comprising: an air handler having the cooling coil disposed therein; and a chiller configured to direct a cooled liquid to the cooling coil along a circuit of the HVAC system, wherein the heat source includes a heater that is independent of the circuit.
15. The HVAC system of claim 11, wherein the HVAC system is a packaged rooftop unit or an air handler.
16. The HVAC system of claim 15, wherein the first fibers are positioned downstream of a return air opening and an outside air opening of the housing relative to the flow direction of the first air stream, and wherein the first air stream is a mixed air stream.
17. The HVAC system of claim 11, wherein the particular type of molecules includes water vapor, and wherein the first fibers are configured to route the liquid to continuously remove a latent load of first air stream.
18. The HVAC system of claim 11, wherein the particular type of molecules includes carbon dioxide or organic compounds, and wherein the first fibers are configured to route the liquid to continuously remove the carbon dioxide or the organic compounds from the first air stream.
19. A heating, ventilation, and air conditioning (HVAC) system, comprising: a housing having an absorption chamber configured to direct a first air stream therethrough and having a stripping chamber configured to direct a second air stream therethrough, wherein the absorption chamber and the stripping chamber are fluidly isolated from one another; first fibers disposed within the absorption chamber, wherein the first fibers are configured to route a liquid to absorb a particular type of molecules from the first air stream; second fibers fluidly coupled to the first fibers and disposed within the stripping chamber, wherein the second fibers are configured to route the liquid to release the particular type of molecules into the second air stream; a cooling coil disposed within the absorption chamber downstream of the first fibers relative to a flow direction of the first air stream through the absorption chamber, wherein the cooling coil is configured to cool the first air stream after the first air stream is directed across the first fibers; and a heat source disposed within the stripping chamber upstream of the second fibers relative to a flow direction of the second air stream through the stripping chamber, wherein the heat source is configured to heat the second air stream before the second air stream is directed across the second fibers.
20. The HVAC system of claim 19, wherein the heat source includes a condenser coil of the HVAC system.
21. The HVAC system of claim 20, wherein the cooling coil and the condenser coil are part of a common refrigeration circuit, wherein the cooling coil is configured to transfer first energy between the first air stream and a working fluid, and wherein the condenser coil is configured to transfer second energy between the working fluid and the second air stream.
22. The HVAC system of claim 19, comprising a first fan configured to direct the first air stream through the absorption chamber and a second fan configured to direct the second air stream through the stripping chamber.
23. The HVAC system of claim 19, wherein the first fibers are configured to condition the first air stream before the first air stream is directed to a conditioned space of a building.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(13)
(14) System 10 includes an air distribution system 14 that circulates air through building 12. The air distribution system 14 can include ducts for directing outside air 19, exhaust air 21, return air 20, and supply air 17. The air distribution system 14 also includes an air handler 22. Air handler 22 can include a heat exchanger (not shown) that is connected to a boiler (not shown) and chiller 16 by conduits or chilled water pipes 24. Air handler 22 may receive either heated liquid from the boiler or chilled liquid from chiller 16, depending on the mode of operation of HVAC&R system 10. HVAC&R system 10 is shown with a separate air handler on each floor of building 12, but it will be appreciated that these components may be shared between or among floors. In another embodiment, the system 10 may include an air-cooled chiller that employs an air-cooled coil as a condenser. An air-cooled chiller may be located on the exterior of the building—for example, adjacent to or on the roof of the building. Another embodiment is a packaged roof top unit (“RTU”) that combines an air cooled chiller and an air handler.
(15)
(16) Compressor 38 compresses a refrigerant vapor and delivers the vapor to condenser 26 through a discharge pipe 68. Compressor 38 may be any suitable type of compressor including screw compressor, reciprocating compressor, scroll compressor, rotary compressor or other type of compressor. System 10 may have more than one compressor 38 connected in one or more refrigerant circuits.
(17) Refrigerant vapor delivered to condenser 26 enters into a heat exchange relationship with a fluid, for example, air or water, and undergoes a phase change to a refrigerant liquid as a result of the heat exchange relationship with the fluid. The condensed liquid refrigerant from condenser 26 flows to evaporator 42. Refrigerant vapor in condenser 26 enters into the heat exchange relationship with water, flowing through a heat exchanger coil 52 connected to a cooling tower 54. Alternatively, the refrigerant vapor is condensed in a coil with heat exchange relationship with air blowing across the coil. The refrigerant vapor in condenser 26 undergoes a phase change to a refrigerant liquid as a result of the heat exchange relationship with the water or air in heat exchanger coil 52.
(18) Evaporator 42 may include a heat exchanger coil 62 having a supply line 56 and a return line 58 connected to a cooling load 60. Heat exchanger coil 62 can include a plurality of tube bundles within evaporator 42. A secondary liquid, for example, water, ethylene, calcium chloride brine, sodium chloride brine, or any other suitable secondary liquid travels into evaporator 42 via return line 58 and exits evaporator 42 via supply line 56. The liquid refrigerant in evaporator 42 enters into a heat exchange relationship with the secondary liquid in heat exchanger coil 62 to chill the temperature of the secondary liquid in heat exchanger coil 62. The refrigerant liquid in evaporator 42 undergoes a phase change to a refrigerant vapor as a result of the heat exchange relationship with the secondary liquid in heat exchanger coil 62. The vapor refrigerant in evaporator 42 exits evaporator 42 and returns to compressor 38 by a suction line to complete the cycle. While system 10 has been described in terms of condenser 26 and evaporator 42, any suitable configuration of condenser 26 and evaporator 42 can be used in system 10, provided that the appropriate phase change of the refrigerant in condenser 26 and evaporator 42 is obtained.
(19) In one embodiment, chiller system capacity may be controlled by adjusting the speed of a compressor motor driving compressor 38, using a variable speed drive (VSD).
(20) It is appreciated that HVAC&R systems can also include conventional heat pumps, which are not further discussed herein.
(21) To drive compressor 38, system 10 includes a motor or drive mechanism 66 for compressor 38. While the term “motor” is used with respect to the drive mechanism for compressor 38, the term “motor” is not limited to a motor, but may encompass any component that may be used in conjunction with the driving of compressor 38, such as a variable speed drive and a motor starter. Motor or drive mechanism 66 may be an electric motor and associated components. Other drive mechanisms, such as steam or gas turbines or engines and associated components may be used to drive compressor 38.
(22) The control panel executes a control system that uses a control algorithm or multiple control algorithms or software to control operation of system 10 and to determine and implement an operating configuration for the inverters of a VSD (not shown) to control the capacity of compressor 38 or multiple compressors in response to a particular output capacity requirement for system 10. The control algorithm or multiple control algorithms may be computer programs or software stored in non-volatile memory 76 of control panel 50 and may include a series of instructions executable by microprocessor 70. The control algorithm may be embodied in a computer program or multiple computer programs and may be executed by microprocessor 70, the control algorithm may be implemented and executed using digital and/or analog hardware (not shown). If hardware is used to execute the control algorithm, the corresponding configuration of control panel 50 may be changed to incorporate the necessary components and to remove any components that may no longer be required.
(23) Chiller system 10, as illustrated in
(24) Compressor 38 is in fluid communication with oil separator 46 via oil return line 109. Condenser 26 is provided in fluid communication with oil separator 46, and refrigerant gas travels from oil separator 46 to condenser 26. At condenser 26, refrigerant gas is cooled and condensed into a refrigerant liquid, which is in turn transmitted to evaporator 42 through expansion valve 61. At evaporator 42, heat transfer takes place between the refrigerant liquid and a second fluid that is cooled to provide desired refrigeration. The refrigerant liquid in evaporator 42 is converted into a refrigerant gas by absorbing heat from the chilled liquid and returns to compressor 38. This refrigeration cycle continues when the chiller system is in operation.
(25)
(26) As further shown in
(27)
(28) As shown in
(29) A fiber which is particularly suitable for practicing this invention is disclosed in U.S. Pat. No. 5,057,368, which is incorporated by reference in its entirety. This patent discloses a trilobal or quadrilobal fiber formed from thermoplastic polymers wherein the fiber has a cross-section with a central core and three or four T-shaped lobes 185 (
(30) For example,
(31)
(32) For purposes herein, the terms filter element, filter mat, fiber mat, fiber bank, filtering fiber bank, filtering fiber mat and the like may be used interchangeably.
(33) Many common materials which are effective agents may restrict circulation of air through the material. For example, wetting a common towel with water essentially seals the material against air flow therethrough. By using fibers, such as shown in
(34) As further shown in
(35) As shown in
(36)
(37)
(38) As shown in
(39)
(40)
(41) Returning to
(42) In one embodiment, as shown in ventilation system 580 of
(43) The method of operation and the apparatus of this disclosure should now be clear. Particular airborne material, possibly including gas contaminants, are removed from an air stream by interposing a plurality of at least partially hollow fibers 182 in the air stream. The hollow portions or channels 184 of the fibers contain a liquid, including a component having an affinity for the particular material or gas, which communicates with the air stream through an opening 186. The particular material or gas is absorbed by the liquid within the fibers 182. The particular material or gas in solution within the liquid is then conveyed from the cleaned air stream by a concentration factor-induced molecular migration into an exhaust or stripping air stream which strips and carries away the particular material or gas molecules.
(44) As shown in
(45) As shown in
(46) Rooftop unit 430 further includes a gas removal system or regeneration unit 481 which can be secured directly to or in close proximity to rooftop unit 430, if desired. Regeneration unit 481 includes a de-humidifier fiber mat 482 in chamber 96 of rooftop unit 30 operably connected via a collector 106 to a regeneration fiber mat 484 of regeneration unit 481. In one embodiment, fiber mat 482 and fiber mat 484 can be of unitary (one-piece) construction. Regeneration unit 481 receives outside air 82 that is filtered by particle filter 486, heated by heater 488, and pushed via a fan 490 through a chamber 491, producing regenerated return air 492 in order to regenerate fiber mat 484. Collector 106 is in fluid communication between fiber mat(s) 482 and fiber mat(s) 484 that are selectably independent of the air stream flowing through chamber 96, selectably independent of the air stream flowing through chamber 491, or selectably independent of the air stream flowing through chamber 96 and chamber 491.
(47) It is to be understood that the gas removal systems disclosed herein or are contemplated by the present disclosure may be added to most existing ventilation systems of HVAC&R units.
(48) While only certain features and embodiments of the invention have been shown and described, many modifications and changes may occur to those skilled in the art (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperatures, pressures, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter recited in the claims. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the invention. Furthermore, in an effort to provide a concise description of the exemplary embodiments, all features of an actual implementation may not have been described (i.e., those unrelated to the presently contemplated best mode of carrying out the invention, or those unrelated to enabling the claimed invention). It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure, without undue experimentation.