SCREW NUT AND MOUNTING DEVICE
20230258520 · 2023-08-17
Inventors
Cpc classification
F16B37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16B31/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01L5/24
PHYSICS
International classification
G01L5/24
PHYSICS
F16B37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a screw nut (1) with a sensor module (5) for determining a pretensioning force of a screw connection, wherein the sensor module (5) comprises at least one deformation detection sensor (7) arranged on a base body (6) of the screw nut (1) for detecting a deformation of the base body (6) of the screw nut (1) and an RFID transponder unit (8), and wherein a printed circuit board (9) of the sensor module (5), on which an antenna (10) of the RFID transponder unit (8) and an electronic circuit of the sensor module (5) are formed and which is electrically conductively coupled to the at least one deformation detection sensor (7), is arranged on an end face (11) of the base body (6). Furthermore, the invention relates to a mounting device (2).
Claims
1. A screw nut comprising: a base body having an end face; and sensor module for determining a pretensioning force of a screw connection, wherein the sensor module comprises: at least one deformation detection sensor arranged on the base body for detecting a deformation of the base body, and, an RFID transponder unit having an antenna, an electronic circuit, a printed circuit board, on which the antenna and the electronic circuit are formed, which is electrically conductively coupled to the at least one deformation detection sensor, and which is arranged on the end face of the base body.
2. The screw nut according to claim 1, wherein the base body has a screw opening, wherein the printed circuit board is annular and has a feed-through opening, wherein a clear width of the feed-through opening is at least as large as a clear width of the screw opening.
3. The screw nut according to claim 1, wherein the at least one deformation detection sensor is arranged in the region of an outer circumferential side of the base body.
4. The screw nut according to claim 3, wherein the base body has at least one side surface, wherein the at least one deformation detection sensor is arranged one of on the side surface, in a cavity formed in the side surface, and in an axial bore in the region of an edge between two adjacent side surfaces.
5. The screw nut according to claim 1, wherein the at least one deformation detection sensor is designed as a sensor for detecting at least one of strains, compressions and/or shear forces.
6. The screw nut according to claim 1, wherein the RFID transponder unit comprises an energy storage device.
7. The screw nut according to claim 1, wherein the antenna is one of arranged and formed as a coil on the printed circuit board.
8. The screw nut according to claim 7, wherein the antenna is formed as a printed coil on the printed circuit board.
9. The screw nut according to claim 1, wherein the sensor module comprises a plurality of deformation detection sensors, which are arranged around an outer circumference on the base body.
10. The screw nut according to claim 1, further comprising a protective cover for the sensor module.
11. A mounting device with comprising: screw nut according to claim 1, wrench, an RFID reader which is one of fixedly connected to the wrench and detachably connectable to the wrench.
12. The screw nut according to claim 2, wherein the printed circuit board is one of circular, elliptical and having a hexagonal outer contour.
13. The screw nut according to claim 5, wherein the at least one deformation detection sensor is a strain gauge sensor.
14. The screw nut according to claim 6, wherein the energy storage device is a capacitor.
15. The screw nut according to claim 9, wherein the plurality of deformation detection sensors is uniformly distributed around the outer circumference on the base body.
16. The mounting device of claim 11, wherein the deformation detection sensor has a region projecting beyond a surface of the base body, wherein the wrench has at least one screw nut receptacle comprising at least one recess for receiving the at least one deformation detection sensor, the recess being formed to correspond to the region.
Description
[0074] Examples of embodiments of the invention are explained in more detail below with reference to drawings.
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[0085] Corresponding parts are marked with the same reference signs in all figures.
[0086] With reference to
[0087] In all embodiments shown, the screw nut 1 comprises a sensor module 5 for determining a pretensioning force of the screw connection. The screw nut 1 described here is thus designed as a sensor nut, which comprises a base body 6 as the actual screw nut and additionally the sensor module 5, which is arranged on this base body 6.
[0088] The sensor module 5 comprises at least one deformation detection sensor 7 arranged on the base body 6 of the screw nut 1 for detecting a deformation of the base body 6 of the screw nut 1 or a plurality of such deformation detection sensors 7, in the exemplary embodiments shown here advantageously two such deformation detection sensors 7 each, and an RFID transponder unit 8. A printed circuit board 9 of the sensor module 5, on which an antenna 10 of the RFID transponder unit 8 and an electronic circuit of the sensor module 5 are formed and on which advantageously the entire RFID transponder unit 8 is arranged, and which is electrically conductively coupled to the respective deformation detection sensor 7, is arranged on an end face 11 of the base body 6, in particular on the end face 11, in particular on a surface of this end face 11, advantageously only on the surface of this end face 11, in particular not projecting beyond this surface inwards, in the direction of a screw opening 13 of the base body 6. In this case, it can rest directly on the end face 11 or be spaced therefrom, but advantageously is always attached to the end face 11, i.e. in particular connected to the end face 11.
[0089] The screw nut 1 described here in the form of a sensor nut is thus a telemetric screw nut 1, which enables contactless measurement of the pretensioning force in the screw connection to be produced or having been produced by means of the screw nut 1.
[0090] In the advantageous embodiments shown here, the printed circuit board 9 is annular in shape, in particular circular or elliptical, as can be seen in particular in
[0091] In the embodiments shown here, the respective deformation detection sensor 7 is arranged in the region of an outer circumferential side of the base body 6, for example on a side surface 14, as shown in
[0092] By means of the respective deformation detection sensor 7, a strain and/or compression, i.e. a negative strain, occurring in the axial direction of the base body 6 of the screw nut 1 is advantageously determined. Such strains and/or compressions correlate with the pretensioning force when establishing the screw connection by screwing the screw nut 1 onto the screw 4, threaded rod or threaded bolt and when the screw connection has been produced, so that the pretensioning force can be determined from this strain and/or compression determined by means of the respective deformation detection sensor 7. The axial direction is the direction parallel to a rotational axis of the base body 6 of the screw nut 1, in particular parallel to a rotational axis of the screw opening 13 in the base body 6, about which the screw nut 1 is rotated to establish the screw connection and is thereby screwed onto the screw 4, threaded rod or threaded bolt. The respective deformation detection sensor 7 is thus advantageously designed accordingly and arranged on the base body 6 to make this possible.
[0093] The deformation detection sensors 7 are advantageously arranged uniformly distributed around an outer circumference of the base body 6 on the base body 6 of the screw nut 1. In the case of the two deformation detection sensors 7 shown here, these are advantageously arranged opposite each other on the base body 6, as shown in
[0094] The respective deformation detection sensor 7 is expediently designed as a sensor for detecting strains, compressions, i.e. negative strains, and/or shear forces, in particular as a strain sensor, in particular as a strain gauge sensor.
[0095] It may be provided, in particular in the embodiments shown here, that the RFID transponder unit 8 has an energy storage device, in particular a capacitor. This makes it possible, in particular, to store electrical energy transmitted from an RFID reader 16 to the RFID transponder unit 8, in particular to store it temporarily at least for a short time, in order to then be able to carry out a determination of the pretensioning force without a connection to the RFID reader 16, the sensor module 5 being operated with this electrical energy stored in the energy storage.
[0096] The antenna 10 of the sensor module 5, in particular of the RFID transponder unit 8, is advantageously formed as a coil, in particular as a printed coil, on the printed circuit board 9, as shown in
[0097] Advantageously, the screw nut 1 comprises a protective cover 17 for the sensor module 5, as shown for example in
[0098] As mentioned above, the assembly device 2 comprises the screw nut 1 and a wrench 3. It may be provided, for example, that the RFID reader 16 is fixedly connected to the wrench 3 or is detachably connectable or connected to the wrench 3. Alternatively or additionally, it can be provided, for example, that a screw nut receptacle 18 of the wrench 3 has at least one recess 19 for receiving the at least one deformation detection sensor 7 of the screw nut 1 or the respective deformation detection sensor 7 of the screw nut 1 facing the screw nut receptacle 18, as shown in
[0099] In the following, possible features and advantages of this screw nut 1 are described in detail, in particular with reference to the embodiments shown in
[0100] The screw nut 1 forms a device or is a component of a device, in particular together with the RFID reader 16 and, for example, with the wrench 3, whereby this device, in particular the screw nut 1, enables a method to be carried out for determining the pretensioning force in a screw connection, in particular quickly, simply, reliably and inexpensively. Advantageously, as few or no mechanical changes as possible have to be made to the components used for the screw connection, for example to the screw 4 or the threaded bolt or the threaded rod, to any washer that may be used, and advantageously also to the base body 6 of the screw nut 1. As a result, existing standards and approvals for these components can advantageously continue to be complied with.
[0101] In particular to achieve this objective, the measurement is carried out, for example, by means of strain and/or force sensors and without an external electrical contact on the screw nut 1, i.e. the respective deformation detection sensor 7 is advantageously designed as such a strain and/or force sensor.
[0102] The attachment of the sensor module 5 to the base body 6 of the screw nut 1 considerably simplifies the performance of the determination of the pretensioning force in comparison with the attachment to other components of the screw connection, since the base body 6 of the screw nut 1 is advantageously a component which is standardized and easily replaceable, screw nuts having a considerably smaller variety than screws, for example.
[0103] To avoid possible influences on the strength of the screw connection, a size of the sensor module 5 is advantageously miniaturized, at least to the greatest possible extent. Very advantageously, strain gauge sensors, hereinafter also referred to as strain gauge sensors, can be used for this purpose as deformation detection sensors 7, which determine the strain on a side surface 14 or, if several such deformation detection sensors 7 are used, preferably on several side surfaces 14 of the base body 6 of the screw nut 1, this strain being correlated with the pretensioning force applied in the screw connection.
[0104] For the realization of the contactless determination of this strain and thus of the pretensioning force, RFID technology is used in a particularly advantageous manner for energy and data transmission. This means that no additional battery is required for the electrical power supply of the sensor module 5, so that the entire sensor module 5 can be attached to the base body 6 of the screw nut 1 in a miniaturized and robust design and can be used together with it as a single component in the respective application in a very flexible manner For example, a standard mobile RFID reader 16 can be used to read the pretensioning force applied in the screw connection.
[0105] Due to the design of the sensor module 5 described and shown here, in particular due to the ring-shaped printed circuit board 9 and the antenna 10 formed thereon, it is possible to read out the digitized measured values in a direction-independent manner, in particular independently of an angle of rotation of the screw nut 1, and thus quickly, ergonomically and reliably. The screw nut 1 with the sensor module 5 described here enables reliable and ergonomic measurement of the pretensioning force both during an installation of the screw connection and during subsequent cyclical checks during the entire life cycle of the screw connection, since the sensor module 5 operates passively and does not require a battery.
[0106] In the solution described in detail below, the determination of the pretensioning force applied in the screw connection at the side surfaces 14 of the base body 6 of the screw nut 1 is carried out by means of one or more deformation detection sensors 7, in particular designed as strain sensors. In the following, it is assumed, in particular for the embodiments described here and shown in
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[0108] Since under real conditions of use, due to unevenness on the components involved, due to an inclined assembly and/or due to impurities, the tightening of the screw connection usually does not take place in an exactly uniform manner and thus does not lead to a rotationally symmetrical distribution of the forces, at least two such deformation detection sensors 7 are advantageously provided on the base body 6 in order to increase the measurement accuracy, which sensors are mounted, for example, on two opposite side surfaces 14 of the base body 6 of the screw nut 1, as shown in
[0109] As a deformation detection sensor 7, in particular a strain gauge sensor, all sensor types commonly used for mounting on metal for measuring strain, compression and shear forces are applicable, e.g. metal strain gauge resistors on foil, semiconductor strain gauge resistors and piezoresistive strain gauges, especially when the base body 6 is made of metal. In this case, the mounting of the deformation detection sensors 7, in particular strain gauge sensors, on the respective side surface 14 of the base body 6 of the screw nut 1 is advantageously carried out using a mounting technology usually applied for the respective sensor type, for example bonding with an acrylate, bonding with an epoxy resin, spot welding or glazing on.
[0110] In the simplest design, strain gauge sensors with single sensor elements are used as deformation detection sensors 7, for example, which are mounted in such a way that they measure the force in the longitudinal axis of the base body 6 of the screw nut 1, i.e. in the direction of the axis of rotation of the base body 6 of the screw nut 1. The axis of rotation in this case, as already explained above, is the axis about which the screw nut 1 is rotated in order to make the screw connection.
[0111] However, strain gauge sensors usually have a very low resistance (<=1 kΩ) and also provide only a very small measurement signal (<1 mV), which is often also temperature-dependent. For this reason, the individual sensor elements are advantageously operated together with reference fixed resistors as half or full bridges. Alternatively, when several deformation detection sensors 7 designed as strain gauge sensors are mounted on the base body 6 of the screw nut 1, the individual sensor elements can also be connected to form a measuring bridge, which can simplify the evaluation. Alternatively, in particular in the case of screw nuts, in particular base bodies 6, with a large size, strain gauge sensors with several sensor elements can also be used as deformation detection sensors 7, which are connected in the form of a half or full bridge and/or have temperature compensation. Alternatively, it is also possible to use more complex strain gage sensors as deformation detection sensors 7, e.g. so-called rosette strain gages, which, however, require multi-channel measurement electronics.
[0112] The readout of the determined measured values of the at least one deformation detection sensor 7, in particular designed as a strain gauge sensor, or of the several deformation detection sensors 7, in particular designed as strain gauge sensors, is advantageously carried out using RFID technology, for example in the HF or UHF range, without contact and without the use of a battery in the sensor module 5. However, a rechargeable energy store, in particular a capacitor, can be provided, for example, as already mentioned above. Power is supplied to the sensor module 5 by an electromagnetic field 20 emitted by the RFID reader 16, as shown in
[0113]
[0114] A non-volatile memory commonly used in RFID transponder units 8, for example EEPROM or FRAM, is included in the radio front end 21 and is not shown separately. The radio front end 21 is in particular a communication module of the RFID transponder unit 8, advantageously also comprising the antenna 10, via which in particular the communication with the RFID reader 16 and the reception of the electrical energy transmitted by the RFID reader 16 takes place.
[0115] The power management, i.e. the power management unit 22, includes, for example, a voltage stabilization, a filtering, a voltage monitoring and optionally the already mentioned energy storage, in particular in the form of a capacitor, which ensures the electrical energy supply for a predetermined minimum time when the electromagnetic field 20 of the RFID reader 16 is switched off, for example in order to improve a signal-to-noise ratio by this switching off, so that the determination of the pretensioning force can also be carried out in this case.
[0116] For a measurement of electrical voltages of the deformation detection sensors 7, in particular designed as strain gauge sensors, the analog-to-digital converter 24 is provided here with a plurality of signal inputs for the plurality of deformation detection sensors 7. Alternatively, a separate analog-to-digital converter 24 can also be provided for each deformation detection sensor 7, in which case the analog-to-digital converters 24 are advantageously positioned as spatially close as possible, i.e. as close as possible, to the respective deformation detection sensor 7 in order to improve interference immunity.
[0117] Advantageously, all electronic components 25 of the sensor module 5, i.e. in particular the radio front end 21, the energy management unit 22, the microcontroller 23 and/or the at least one analog¬ digital converter 24, are arranged on the ring-shaped printed circuit board 9. The printed circuit board 9 is formed, for example, from FR4 or a similar material or from polymer film, advantageously has several layers, for example two to six layers, and has, for example, a thickness of approximately 1.0 mm. The printed circuit board 9 advantageously has an, at least approximately, circular or elliptical contour or a contour comprising a hexagonal outer contour. It is expediently arranged on the end face 11 of the base body 6 of the screw nut 1 opposite the force application. Advantageously, it is firmly connected to the base body 6. Advantageously, the printed circuit board 9 is aligned coaxially with the base body 6 of the screw nut 1, as shown in
[0118] The size of the feed-through opening 12 in the ring-shaped printed circuit board 9 is expediently dimensioned so that the screw 4 or threaded rod or the threaded bolt used for the screw connection can be securely inserted through in the state of the printed circuit board 9 mounted on the screw nut 1. Since this printed circuit board 9 requires a certain installation space, the base body 6 of the screw nut 1 advantageously has a certain size for the use of the sensor module 5 described, so that the application appears reasonable for screw nuts >M10, for example. This also applies to the mounting of the deformation detection sensors 7 on the side surfaces 14 of the base body 6 of the screw nut 1, which also require a certain surface area.
[0119] In order to miniaturize the size and to increase the robustness, advantageously all components 25 on the printed circuit board 9 are assembled on one side and advantageously by means of SMD and/or flip chip assembly and/or COB assembly, whereby the position of the electronic components 25 on the annular printed circuit board 9 is relatively freely selectable and thus advantageously optimized with respect to interference immunity and manufacturing costs.
[0120] In addition, this ring-shaped printed circuit board 9 advantageously serves as a carrier for the antenna 10 which realizes the electromagnetic coupling with the RFID reader 16 and which is very advantageously designed on the printed circuit board 9 as a printed coil (“printed antenna”). The number of turns of this coil is essentially dependent on the selected RFID carrier frequency and the size of the base body 6 of the screw nut 1, and is, for example, around 10 turns.
[0121] Furthermore, the printed circuit board 9 expediently serves for the electrical contacting of the deformation detection sensors 7, in particular strain gauge sensors, mounted on the side surfaces 14 of the base body 6 of the screw nut 1, for example by means of soldering, bonding or wire bonding. Electrical conductor tracks 26, in particular on the printed circuit board 9, between the deformation detection sensors 7, in particular strain gauge sensors, and the at least one analog-to-digital converter 24, as shown here, or the plurality of analog-to-digital converters 24, are advantageously designed to be as short as possible, i.e. as short as possible, and in parallel in order to improve interference immunity. In addition, they are advantageously shielded by copper planes which are arranged above and below them in the printed circuit board 9. The described multiple function of the printed circuit board 9 leads to a considerable reduction in the size and cost of the sensor module 5 and thus of the screw nut 1 designed as a sensor nut.
[0122] The screw nut 1 designed as a sensor nut thus advantageously consists of the base body 6 as the actual screw nut and the sensor module 5, which in turn advantageously consists of the at least one or more deformation detection sensors 7, in particular strain gauge sensors, in particular mounted on a respective side surface 14 of the base body 6 of the screw nut 1, the printed circuit board 9 and advantageously the protective cover 17 around the deformation detection sensors 7, in particular strain gauge sensors, and the printed circuit board 9, as shown in
[0123] The entire structure of the screw nut 1 is advantageously designed as a monolithic construction, in order to obtain a robust, flexible and contactless measuring device for the application of pretension determination in screw connections. This screw nut 1, designed as a sensor nut, is advantageously suitable as an object for tightening screw connections in the same way as a standard screw nut without any fundamental loss of stability, since an original screw nut is advantageously used as the base body 6 without any changes to its structure. An exception to this is, for example, the embodiment according to
[0124] The described design of the printed circuit board 9 as an annular printed circuit board 9 with a printed annular antenna 10, which encloses the screw opening 13 of the base body 6 and, when the screw connection is produced or already during its production, usually also a part of the screw 4, of the threaded rod or the threaded bolt extending through the screw nut 1, advantageously leads to an at least approximately rotationally symmetrical structure with respect to the antenna 10, so that the sensor module 5 and thus the screw nut 1 designed as a sensor nut can be read out without contact and independently of direction, as shown in
[0125] For tightening the screw connection, open-end wrenches or ring wrenches or similar tools are used as wrenches 3, for example, which for this purpose must be brought into contact with the screw nut 1, in particular with its base body 6, and cause a considerable force effect on the screw nut 1, in particular on its base body 6, for tightening. In order to ensure a practicable and safe use of these tools, in particular wrenches 3, the deformation detection sensors 7, in particular strain gauge sensors, are advantageously mounted on the base body 6 at a suitable position and with the lowest possible overall height. Alternatively or additionally, the deformation detection sensors 7, in particular strain gauge sensors, are advantageously protected from possible loads or damage by these tools, in particular wrenches 3, by the aforementioned protective cover 17, for example a potting layer or a housing, as shown in
[0126] In a possible embodiment of the assembly device 2, it is provided that the shape of the tool to be used, in particular the wrench 3, is suitably modified, i.e. adapted to the shape, in particular peripheral shape, in particular peripheral contour, of the screw nut 1, in order to ensure easy handling and to avoid possible damage. This modification consists, for example, in the aforementioned design of the screw nut receptacle 18 with the at least one recess 19 formed corresponding to the region of the at least one deformation detection sensor 7 projecting beyond the surface of the base body 6 of the screw nut 1, or with the multiple recesses 19 for receiving the at least one deformation detection sensor 7, as shown in
[0127] Advantageously, the printed circuit board 9 including the protective cover 17, which is designed, for example, as a housing or potting, does not protrude over the contour of the base body 6 or, in the area of the deformation detection sensors 7, which are designed, in particular, as strain gauge sensors, at least does not protrude further than these over the contour of the base body 6 in order to also avoid possible damage by the wrench 3 or another tool used here.
[0128] An overall height of the printed circuit board 9, in particular sheathed in the protective cover 17, is advantageously as low as possible, i.e. as low as possible. For example, it is in the range of a few millimeters. For example, it is approximately 1 mm to 10 mm.
[0129] Due to the described design, a good overall protection of the sensor module 5 including the deformation detection sensors 7, in particular designed as strain gauge sensors, against damage during handling with the wrench 3 is achieved. In principle, the assembly of the screw nut 1 described here therefore advantageously does not differ, or at least does not differ significantly, in terms of the tools and effort to be used from an assembly of a comparable conventional screw nut without sensor module 5. The assembly is thus still carried out in a very simple, reliable and inexpensive manner, for example with a wrench 3.
[0130] Optionally, the mounting of the at least one deformation detection sensor 7 or the plurality of deformation detection sensors 7, in particular each formed as a strain gauge sensor, can be carried out in a respective cavity 15, as already described above and shown in
[0131] When using the screw nut 1, it is particularly advantageous if the pretensioning force can also be continuously determined and displayed during tightening. For this purpose, as already mentioned above, it is provided, for example, that, in particular in the case of the assembly device 2, the RFID reader 16 is fixedly connected to the wrench 3 or is detachably connectable or connected to the wrench 3, i.e. the wrench 3 to be used can optionally be provided with the RFID reader 16, which is fixedly or also detachably connected thereto. This RFID reader 16 can have, for example, a display unit 28, in particular a display, for displaying the measured value and/or transmitting the measured values, for example via a line and/or wirelessly, for example via Bluetooth or another wireless technology, to a further device, for example a cell phone, in particular a smartphone, or a portable computer, for example a tablet or a notebook, so that they can be displayed and/or stored there.
[0132] In addition, a significant advantage of determining the pretensioning force of the screw connection on the base body 6 of the screw nut 1, which is advantageously designed as a conventional screw nut, is that screw nuts are a low-cost component that is offered in standardized sizes and designs and whose product variability is significantly lower than that of screws. This means that screw nuts, which are used as the base body 6 for the screw nut 1 described here and are provided with deformation detection sensors 7, in particular in the form of strain gauge sensors, in accordance with the structure described here, can be manufactured more cost-effectively and in larger series than, for example, screws 4 or even special screws. Compared to other solutions offered or conceivable up to now, the determination of the pretensioning force acting in the screw connection with the screw nut 1 provided with the sensor module 5 described here permits effective mass production, storage and marketing of this screw nut 1 designed as a sensor nut for standardized nut applications. In addition, the replacement of the screw nut 1, for example in the event of a failure and/or to perform a recalibration of the respective deformation detection sensor 7 is much easier than the replacement of a screw 4 or a threaded bolt.
[0133] In addition to the use of the at least one or the respective deformation detection sensor 7, in particular strain gauge sensor for deformation measurement, in particular strain measurement, the sensor module 5 has, for example, at least one or more further sensors. This at least one further sensor or these several further sensors is/are then advantageously also operated and read out by means of RFID technology, i.e. in particular they also receive electrical energy from the RFID reader 16 via the electromagnetic field 20 and the readout of the sensor results is also carried out by means of the RFID reader 16, analogously to the respective deformation detection sensor 7.
[0134] For example, at least one temperature sensor or several temperature sensors is/are arranged as further sensors on the printed circuit board 9 of the sensor module 5 or in the area, in particular in the immediate vicinity, of the deformation detection sensors 7 or the respective deformation detection sensor 7. A temperature measured with the at least one temperature sensor can then be used, for example, for temperature compensation of the signals measured with the respective deformation detection sensor 7, which is designed in particular as a strain gauge sensor.
[0135] Alternatively or additionally, at least one three-dimensional acceleration sensor or several three-dimensional acceleration sensors based on MEMS are possible as further sensors. This is relatively easy to implement. This respective further sensor is then arranged, for example, on the printed circuit board 9, which is designed in particular as an FR4 printed circuit board, and can detect, for example, even slight changes in the position of the sensor module 5 and thus of the measured object, i.e. the screw nut 1. This information can be particularly relevant for movable measurement objects, which is what screw nuts 1 are. Alternatively or additionally, such MEMS sensors also enable measurement of accelerations and vibrations. Alternatively or additionally, for example, such a MEMS sensor can be provided with an additional sensor for measuring angular velocity or magnetic field strength, including the earth's magnetic field, on the sensor module 5.
[0136] Since larger metal surfaces in the immediate vicinity of a coil generally lead to an influence on this coil with respect to its inductance and its quality, this also concerns the antenna 10, advantageously formed as a coil, in particular as a printed coil, on the printed circuit board 9 of the sensor module 5, which is used for the coupling with the RFID reader 16 and thus, as usual, forms a parallel resonant circuit together with a capacitor. Due to the metal of, for example, a washer used in the screw connection and the metal of, in particular, the part of the screw 4 or of the threaded bolt or of the threaded rod passed through the feed-through opening 12 in the sensor module 5, the resonant frequency of the resonant circuit is detuned and the quality of the resonant circuit is substantially reduced, in particular due to eddy current losses occurring in these metals as well as permeable materials, for example steel, which may be used, which leads to a negative influence on the energy and data transmission via the RFID coupling. The occurring detuning of the resonant frequency can be corrected by an appropriate adjustment.
[0137] To avoid an excessive reduction of the quality of the resonant circuit and thus of the maximum possible reading distance with the RFID reader 16 due to the metal, a minimum distance of the antenna 10 designed as a coil on the printed circuit board 9 to the base body 6 and to the screw opening 13, in particular to the thread in the screw opening 13, is advantageously provided, which is for example in the range of approx. 1 mm. The design of the antenna 10 formed as a coil on the printed circuit board 9 of the sensor module 5 is thus such that the windings of the coil on the annular printed circuit board 9 are located as far as possible, for example as far as possible, on the outside and, moreover, are, if possible, located on at least one printed circuit board layer of the printed circuit board 9 which is located far, for example furthest, away from the base body 6, as shown in
[0138] In possible embodiments, a non-electrically conductive, in particular electrically insulating, at least high-resistance, layer 29 is arranged between the printed circuit board 9 and the base body 6, in particular its end face 11, on which the sensor module 5 is arranged, as shown in
[0139] The use of RFID technology offers significant further advantages in addition to the realization of the described measuring function. In particular, the use of the non-volatile data memory present, in particular in the RFID transponder unit 8, for storage of information such as identification number, calibration data of the sensors, manufacturer and type information of the screw nut 1 as well as usage data is very advantageously applicable. In principle, RFID technology also offers the possibility of parallel measurement and reading of several screw nuts 1 designed as sensor nuts, which are located on the same side in the electromagnetic field 20 of the RFID reader 16, by means of typically implemented anti-collision algorithms
[0140] Furthermore, the special design of the RFID technology used as an NFC interface, for example, offers the possibility of reading out the measurement data with a cell phone, in particular a smartphone, or similar devices with an NFC interface, for example with a portable computer, in particular a tablet or notebook, and even displaying and processing it particularly easily when it is transmitted as an NDEF message.
LIST OF REFERENCES
[0141] 1 screw nut
[0142] 2 assembly device
[0143] 3 wrench
[0144] 4 screw
[0145] 5 sensor module
[0146] 6 base body
[0147] 7 deformation detection sensor
[0148] 8 RFID transponder unit
[0149] 9 printed circuit board
[0150] 10 antenna
[0151] 11 end face
[0152] 12 feed-through opening
[0153] 13 screw opening
[0154] 14 side surface
[0155] 15 cavity
[0156] 16 RFID reader
[0157] 17 protective cover
[0158] 18 screw nut receptacle
[0159] 19 recess
[0160] 20 electromagnetic field
[0161] 21 radio frontend
[0162] 22 power management unit
[0163] 23 microcontroller
[0164] 24 analog-to-digital converter
[0165] 25 electronic component
[0166] 26 conductor tracks
[0167] 27 electrical connection lines
[0168] 28 display unit
[0169] 29 layer