In-frame shear wall
11326344 · 2022-05-10
Assignee
Inventors
Cpc classification
E04B2/56
FIXED CONSTRUCTIONS
International classification
E04B2/56
FIXED CONSTRUCTIONS
E04C2/32
FIXED CONSTRUCTIONS
E04C2/38
FIXED CONSTRUCTIONS
Abstract
Embodiments of the invention relate to structural panel systems, and in particular in-frame fluted panel systems. The in-frame fluted panel systems allow for improved strength and/or ductility within a reduced wall thickness by installing the fluted panels within the framing of the support members in various configurations. The in-frame fluted panel systems further allows for easier construction and lower costs than conventional systems that have fluted panels located outside of the support members.
Claims
1. A building having structural panel systems, the building comprising: a plurality of building support members; and a plurality of structural panel systems, wherein each structural panel system forms at least a portion of a structural wall and is operatively coupled to one or more building support members of the plurality of building support members, and wherein the structural panel system comprises: a first support member having a first web operatively coupled to two flanges defining a first opening; a second support member having a second web operatively coupled to two flanges defining a second opening; and one or more panels operatively coupled to the first support member and the second support member through support member couplings, wherein each of the one or more panels comprise flutes, opposing ends, and opposing edges, wherein the flutes comprise a top flange that is operatively coupled to a portion of adjacent bottom flanges through two panel webs, wherein the flutes of the one or more panels are generally parallel with the opposing edges, wherein the flutes of the one or more panels are oriented generally perpendicular with the first support member and the second support member in a horizontal orientation, wherein the one or more panels are formed from sheet steel; and wherein the opposing ends of the one or more panels are located within the first opening of the first support member and the second opening of the second support member within a width of the first web of the first support member and the second web of the second support member.
2. The building of claim 1, wherein the structural panel system further comprises: one or more intermediate support members operatively coupled to the one or more panels.
3. The building of claim 2, wherein the one or more intermediate support members have an intermediate width that is less than the first web of the first support member and the second web of the second support member, and wherein the one or more panels are operatively coupled to the one or more intermediate support members outside of the intermediate width.
4. The building of claim 3, wherein the one or more intermediate support members comprise: a first intermediate flange, a second intermediate flange, and an intermediate web operatively coupled to the first intermediate flange and the second intermediate flange defining an intermediate opening, and wherein the intermediate web defines the intermediate width of the one or more intermediate support members that is less than the width of the first web of the first support member and the second web of the second support member.
5. The building of claim 2, wherein the one or more intermediate support members comprise: an intermediate support member having an intermediate web operatively coupled to a first intermediate flange and a second intermediate flange defining a first intermediate opening and a second intermediate opening, wherein an intermediate web width is the same as the width of the first support member and the second support member; wherein the one or more panels comprise at least a first panel and a second panel, wherein the opposing ends of the first panel are located within the first opening of the first support member and the first intermediate opening of the intermediate support member, and wherein the opposing ends of the second panel are located within the second opening of the second support member and the second intermediate opening of the intermediate support member.
6. The building of claim 5, wherein the intermediate support member comprises a first intermediate support member and a second intermediate support member operatively coupled together, wherein the intermediate web of the intermediate support member is formed from a first intermediate web of the first intermediate support member directly operatively coupled to a second intermediate web of the second intermediate support member.
7. The building of claim 5, wherein the intermediate support member comprises a single member having an I-shape or H-shape.
8. The building of claim 1, wherein the first support member and the second support member are c-shaped.
9. The building of claim 2, wherein the structural panel system further comprises: an upper track; and a lower track; wherein the upper track and the lower track are operatively coupled to the first support member, the second support member, and the one or more intermediate support members, and wherein the upper track and the lower track are perpendicular to the first support member, the second support member, and the one or more intermediate support members in the horizontal orientation; and wherein the upper track and the lower track are operatively coupled to at least one opposing edge of the opposing edges of the one or more panels.
10. A structural panel system for a building, the system comprising: a first support member having a first web operatively coupled to two flanges defining a first opening; a second support member having a second web operatively coupled to two flanges defining a second opening; and one or more panels operatively coupled to the first support member and the second support member through support member couplings, wherein each of the one or more panels comprise flutes, opposing ends, and opposing edges, wherein the flutes comprise a top flange that is operatively coupled to a portion of adjacent bottom flanges through two panel webs, wherein the flutes of the one or more panels are generally parallel with the opposing edges, wherein the flutes of the one or more panels are oriented generally perpendicular with the first support member and the second support member in a horizontal orientation, and wherein the one or more panels are formed from sheet steel; and wherein the opposing ends of the one or more panels are located within the first opening of the first support member and the second opening of the second support member within a width of the first web of the first support member and the second web of the second support member:, and wherein the structural panel system forms at least a portion of a structural wall for the building.
11. The system of claim 10, further comprising: one or more intermediate support members operatively coupled to the one or more panels.
12. The system of claim 11, wherein the one or more intermediate support members have an intermediate width that is less than the first web of the first support member and the second web of the second support member, and wherein the one or more panels are operatively coupled to the one or more intermediate support members outside of the intermediate width.
13. The system of claim 12, wherein the one or more intermediate support members comprise: a first intermediate flange, a second intermediate flange, and an intermediate web operatively coupled to the first intermediate flange and the second intermediate flange defining an intermediate opening, and wherein the intermediate web defines the intermediate width of the one or more intermediate support members that is less than the width of the first web of the first support member and the second web of the second support member.
14. The system of claim 11, wherein the one or more intermediate support members comprise: an intermediate support member having an intermediate web operatively coupled to a first intermediate flange and a second intermediate flange defining a first intermediate opening and a second intermediate opening, wherein an intermediate web width is the same as the width of the first support member and the second support member; wherein the one or more panels comprise at least a first panel and a second panel, wherein the opposing ends of the first panel are located within the first opening of the first support member and the first intermediate opening of the intermediate support member, and wherein the opposing ends of the second panel are located within the second opening of the second support member and the second intermediate opening of the intermediate support member.
15. A method of forming a building, the method comprising: assembling a plurality of building support members together; and assembling a plurality of structural panel systems to one or more building support members of the plurality of building support members, wherein each of the plurality of structural panel systems form at least a portion of a structural wall for the building, wherein assembling each of the plurality of structural panel systems comprise: assembling a first support member to the one or more building support members, wherein the first support member has a first web operatively coupled to two flanges defining a first opening; assembling a second support member to the one or more building support members, wherein the second support member has a second web operatively coupled to two flanges defining a second opening; and assembling one or more panels to the first support member and the second support member through support member couplings, wherein each of the one or more panels comprise flutes, opposing ends, and opposing edges, wherein the flutes comprise a top flange that is operatively coupled to a portion of adjacent bottom flanges through two panel webs, wherein the flutes of the one or more panels are generally parallel with the opposing edges, wherein the flutes of the one or more panels are oriented generally perpendicular with the first support member and the second support member in a horizontal orientation, wherein the one or more panels are formed from sheet steel, and wherein the opposing ends of the one or more panels are located within the first opening of the first support member and the second opening of the second support member within a width of the first web of the first support member and the second web of the second support member.
16. The method of claim 15, further comprising: assembling one or more intermediate support members to the one or more building support members.
17. The method of claim 16, wherein the one or more intermediate support members have an intermediate width that is less than the first web of the first support member and the second web of the second support member, and wherein the one or more panels are assembled to the one or more intermediate support members outside of the intermediate width.
18. The method of claim 17, wherein the one or more intermediate support members comprise: a first intermediate flange, a second intermediate flange, and an intermediate web operatively coupled to the first intermediate flange and the second intermediate flange defining an intermediate opening, and wherein the intermediate web defines the intermediate width of the one or more intermediate support members that is less than the width of the first web of the first support member and the second web of the second support member.
19. The method of claim 16, wherein the one or more intermediate support members comprise: an intermediate support member having an intermediate web operatively coupled to a first intermediate flange and a second intermediate flange defining a first intermediate opening and a second intermediate opening, wherein an intermediate web width is the same as the width of the first support member and the second support member; wherein the one or more panels comprise at least a first panel and a second panel, wherein the opposing ends of the first panel are located within the first opening of the first support member and the first intermediate opening of the intermediate support member, and wherein the opposing ends of the second panel are located within the second opening of the second support member and the second intermediate opening of the intermediate support member.
20. The method of claim 16, further comprises: assembling a lower track to the one or more building support members or the first support member, the second support member, and the one or more intermediate support members; assembling an upper track to the first support member, the second support member, and the one or more intermediate support members; wherein the upper track and the lower track are perpendicular to the first support member, the second support member, and the one or more intermediate support members in the horizontal orientation; and wherein the upper track and the lower track are operatively coupled to at least one opposing edge of the opposing edges of the one or more panels.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) The foregoing and other advantages and features of the invention, and the manner in which the same are accomplished, will become more readily apparent upon consideration of the following detailed description of the invention taken in conjunction with the accompanying drawings, which illustrate embodiments of the invention and which are not necessarily drawn to scale, wherein:
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DETAILED DESCRIPTION
(19) Embodiments of the present invention now may be described more fully hereinafter with reference to the accompanying drawings, in which some, but not all, embodiments of the invention are shown. Indeed, the invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure may satisfy applicable legal requirements. Like numbers refer to like elements throughout.
(20) The structural in-frame fluted panel system configurations described herein provides similar, the same, or improved strength over fluted panel systems in which the panels, and thus the flutes of the panels, are located outside of the support members of the frame (e.g., outside the openings of the support members, or otherwise outside of the width of the support structures). In addition to achieving the desired strengths, the in-frame fluted panel system allows for easier construction and lower costs than the fluted panel systems in which the panels are coupled to support members outside of the support members. Moreover, the in-frame configurations provide smooth surfaces for easier finishing of the wall panels 2 (e.g., no flutes extending beyond the width of the support members). As such, the in-frame configurations provide continuity of the wall components in that the width of all the framing is the same for the structural shear wall fluted panels, the doors, the windows, the non-structural framing, or the like throughout the building.
(21) As illustrated throughout the various figures, the panels 2 are operatively coupled to a support structure 30 (e.g., frame, or the like) using couplings 50 at coupling locations (otherwise described herein as a joint, attachment, or the like locations). The fluted panel system 1 includes structural panels 2 (e.g., wall panels, or the like), such as a first wall panel 4, a second wall panel 6, a third wall panel 8, and an n.sup.th wall panel located laterally adjacent to one another, and configured to form at least a portion of the fluted panel system 1. In other aspects of the invention, the structural panel used between two support members 30 (e.g., a first support member and a second support member) may be a single panel 2. As such, it should be understood that the panels 2 used in the fluted panel system 1 may include multiple panels 2 (more than two located longitudinally adjacent to each other) operatively coupled together, or may include a single panel 2 between the span of each support member (e.g., between first and second support members, and/or between first, second, and intermediate support members).
(22) Each panel 2 may include edges 12, such as a first edge 14 and a second edge 16, as well as ends 18, such as a first end 20 and a second end 22. The edges 12 of structural panels run parallel (e.g., 0 degrees, or the like), substantially parallel (e.g., −10 to 10 degrees, or the like), or generally parallel (e.g., −45 degrees to 45 degrees, or the like) with the longitudinal flutes 3, while the ends of the structural panels run perpendicular (e.g., 90 degrees, or the like), substantially perpendicular (e.g., 80 to 100 degrees, or the like), or generally perpendicular (e.g., 45 degrees to 135 degrees, or the like) to the longitudinal flutes 3.
(23) Sidelaps 13 (e.g., sidelap seams, nested sidelaps, and/or other sidelaps where the edges of panels meet), if applicable, are formed between adjacent edges 12 of the panels 2. Couplings 50 may be made in the sidelaps 13, and operatively couple, the first edge 14 and the second edge 16 of each lateral adjacent panel 2 within the fluted wall panel system 1. Additionally, the ends 18 of each panel 2 may be operatively coupled to longitudinally adjacent structural panels 2, for example, the first end 20 of a first panel 4 may be operatively coupled to a second end 22 of a longitudinally adjacent panel (not illustrated in the Figures). As described herein, laterally adjacent panels 2 are panels 2 located parallel to each other and to the longitudinally extending flutes 3 of each panel 2, while the longitudinally adjacent panels are panels 2 located in series with each other and to the longitudinally extending flutes 3 of the panels 2. When installed to a support structure with end support members and/or intermediate support members, the flutes 3 of the panels 2 may be oriented perpendicular (e.g., 90 degrees, or the like), substantially perpendicular (e.g., 80 to 100 degrees, or the like), or generally perpendicular (e.g., 45 degrees to 135 degrees, or the like) to the end support members and/or intermediate support members.
(24) As illustrated in the various figures, the fluted panel system 1 further includes a support structure 30. The support structure 30 may include support members 31. In some embodiments the support members 31 may be studs 32 (e.g., a first stud 38 such as a first end stud, a second stud 42 such as a second end stud, and one or more an intermediate studs 40 such as a third stud and/or n.sup.th studs). The support structure 30 may further include a lower cap and an upper cap (not illustrated and otherwise described as a lower track and upper track). The support structure 30 may further include other support members 31, such as joists, trusses, purlins, beams, or any other type of support members 31 that may be included in a building structure. As such, in some embodiments, as illustrated in
(25) The structural panels 2 may have profiles that include longitudinal flutes 3. The longitudinal flutes 3, as illustrated in the various figures (e.g., as illustrated in one example in
(26) The structural panels 2, described herein, may be manufactured from a variety of rigid materials including steel, aluminum, titanium, plastic, a composite, or another type of rigid material. Typical structural panels 2 are made of steel and are sized in ranges from 12 inches to 42 inches (inclusive) wide by 1 foot to 50 feet (inclusive) long. These dimensions include some sizes of structural panels 2, but it should be understood that any size of structural panels 2 within these ranges, overlapping these ranges, or outside of these ranges might be utilized within the present invention. The material thickness of the structural panels 2 may be any thickness; however, the panel thicknesses may correspond to 29 gage panels to 16 gage panels, inclusive. Other gage material, or the associated thicknesses therefor, may be within this range, overlap this range, or be located outside of this range.
(27) The distance from the top of the top flange 84 and the bottom of the bottom flange 86 may generally range from ½ inch to 3 inches (inclusive) in depth; however, other ranges of depths within this range, overlapping this range, or outside of this range may be used in the profiles. For example, in some embodiments the distance may range from ½ inch to 12 inches (inclusive) in depth, or the like. The panels 2 may or may not include longitudinal ribs, bends, or cutouts that affect the moment of inertia and section modulus of the panels 2 (e.g., profile dimensions, ribs, cutouts, or the like are used to target different performance characteristics, such as but not limited to strength, stiffness, moment of inertia, and section modulus). Depending on the material thickness, the length and width of the panels 2, and the height of the top flanges 84 and bottom flanges 86, the panels 2 may weigh between 30 and 420 lbs. In other embodiments, the weight of the panels may be within, overlap, or be located outside of this range.
(28) In some embodiments, the panel 2 has a panel length 48, ends 18 that are connected to end support members 31, and a body that crosses at least one or more intermediate support members 31. For example, the panel 2 may be operatively coupled to end support members 31 (e.g., first stud 38 and second stud 42), and cross one or more intermediate support members 31 (e.g., the third studs 40, or n.sup.th stud, or the like) along the panel length 48. The panel 2 may be operatively coupled to the end support members 31 with couplings 50 at the panel ends 18 (e.g., the first stud 38 and the second stud 42). The panel 2 is further operatively coupled to the one or more intermediate support members 31 with couplings 50 at varying locations. Additionally, two laterally adjacent panels 2 are operatively coupled together with couplings 50 along a sidelap 13. As such, as illustrated in the various figures, the couplings 50 may include end support couplings 52 (e.g., at the panel ends and end support members), panel edge couplings 54 (e.g., at the sidelap between two laterally adjacent panels), edge support couplings 56 (e.g., at the sidelap between two laterally adjacent panels where the sidelap crosses an intermediate support member), and panel support couplings 58 (e.g., between a panel body and where the panel body crosses an intermediate support member).
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(33) Each of the panel systems described in
(34) A number of samples of each of the panel systems described and illustrated with respect to
(35) Tests were run for the configurations illustrated in
(36) TABLE-US-00001 TABLE 1 Fluted Panel System Shear Loading Testing In-Frame with In-Frame with In-Frame with Two Coupled Reduced Width Out-of-Frame no Intermediate Stud Intermediate Studs Intermediate Stud (FIGS. 1 and 2) (FIGS. 3 and 4) (FIGS. 5 and 6) (FIGS. 7 and 8) Peak Load (plf) 3600 2410 3257 3984 Drift @ Peak 2.59% 1.90% 2.21% 2.28% (%) Initial Stiffness 1886 2052 2033 2567 (plf/in.) Ductility Factor 1.82 2.84 2.22 2.25
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(38) As illustrated by Table 1 and the curves in
(39) It should be understood that “operatively coupled,” when used herein, means that the components may be formed integrally with each other, or may be formed separately and coupled together. Furthermore, “operatively coupled” means that the components may be formed directly to each other, or to each other with one or more components located between the components that are operatively coupled together. Furthermore, “operatively coupled” may mean that the components are detachable from each other, or that they are permanently coupled together.
(40) Also, it will be understood that, where possible, any of the advantages, features, functions, devices, and/or operational aspects of any of the embodiments of the present invention described and/or contemplated herein may be included in any of the other embodiments of the present invention described and/or contemplated herein, and/or vice versa. In addition, where possible, any terms expressed in the singular form herein are meant to also include the plural form and/or vice versa, unless explicitly stated otherwise. Accordingly, the terms “a” and/or “an” shall mean “one or more.”
(41) While certain exemplary embodiments have been described and shown in the accompanying drawings, it is to be understood that such embodiments are merely illustrative of and not restrictive on the broad invention, and that this invention not be limited to the specific constructions and arrangements shown and described, since various other changes, combinations, omissions, modifications and substitutions, in addition to those set forth in the above paragraphs, are possible. Those skilled in the art will appreciate that various adaptations, modifications, and combinations of the just described embodiments can be configured without departing from the scope and spirit of the invention. Therefore, it is to be understood that, within the scope of the appended claims, the invention may be practiced other than as specifically described herein.