COVER FOR FLUID SYSTEMS AND RELATED METHODS
20230258174 · 2023-08-17
Assignee
Inventors
- Guillermo Rodriguez (Houston, TX, US)
- Heber Martinez (Houston, TX, US)
- Ricardo Rodriguez-Ramon (Houston, TX, US)
- Tony Yeung (Houston, TX, US)
Cpc classification
F16J15/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B53/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Embodiments of a high-pressure, high power, reciprocating positive displacement fluid pumping system and methods are included. The system may include a high-pressure, high power, reciprocating positive displacement pump including a pump plunger, a fluid end block assembly, and a fluid cover. The fluid end block assembly may include a fluid end block body, a suction port, a discharge port, a pump bore positioned in and extending through the fluid end block body, and a fluid chamber positioned in the fluid end block body and in fluid communication with each of the suction port, the discharge port, and the pump bore. The fluid chamber has an open end portion, and the pump plunger may be positioned to move in the pump bore to pressurize one or more fluids in the fluid chamber. The fluid cover includes a monolithic body having a first portion and a second portion, the first portion being received in the open end portion and sealably engaged with the fluid end block body, the second portion being mechanically connected to the fluid end block body.
Claims
1. A method comprising: inserting a first portion of a fluid cover into an open end portion of a fluid end block assembly of a fluid pumping system, the fluid cover have a monolithic body including the first portion and a second portion such that the first portion extends from the second portion to an end of the monolithic body, sealingly engaging at least one seal member positioned on the first portion with an inner wall of the open end portion such that the first portion is spaced away from the inner wall by the at least one seal member; and mechanically connecting the second portion of the fluid cover to the open end portion of the fluid end block assembly.
2. The method of claim 1, wherein the mechanically connecting the second portion comprises threadably engaging the second portion with the open end portion.
3. The method of claim 2, further comprising engaging a shoulder positioned within the open end portion with a flange defined on the second portion of the fluid cover.
4. The method of claim 3, wherein the at least one seal member is an at least one first seal member, and wherein the method further comprises sealingly engaging a second seal member positioned on the first portion of the fluid cover against an interior chamfered surface of the open end portion that is positioned between the shoulder and the inner wall.
5. The method of claim 4, wherein the first portion of the fluid cover includes an annular groove, and wherein the second seal member is at least partially seated in the annular groove.
6. The method of claim 3, further comprising engaging an interior chamfered surface of the open end portion with a tapered shoulder of the fluid cover that is positioned adjacent the flange.
7. The method of claim 6, wherein the tapered shoulder has an increasing diameter as the tapered shoulder extends toward the flange along the fluid cover.
8. The method of claim 6, wherein the engaging the interior chamfered surface with the tapered shoulder comprises engaging the tapered shoulder with the interior chamfered surface in a wedged arrangement.
9. The method of claim 6, wherein the engaging the interior chamfered surface with the tapered shoulder comprises forming a metal-to-metal interface therebetween.
10. A method comprising: obtaining a fluid end block assembly of a fluid pumping system, the fluid end block assembly including: a fluid chamber having an open end portion, the open end portion having an inner wall, and a fluid cover inserted into the open end portion, the fluid cover including a monolithic body having a first portion and a second portion; sealingly engaging the inner wall with at least one seal member that is positioned annularly about the first portion such that the first portion is spaced away from the inner wall by the at least one seal member, thereby to align the fluid cover within the open end portion; mechanically connecting the second portion to the open end portion; operating the fluid pumping system to pressurize one or more fluids in the fluid chamber; and preventing leakage of the one or more fluids from the fluid chamber through the open end portion with the at least one seal member during the operating.
11. The method of claim 10, wherein the mechanically connecting comprises threadably engaging the second portion with the open end portion.
12. The method of claim 11, further comprising engaging a shoulder positioned within the open end portion with a flange defined on the second portion of the fluid cover.
13. The method of claim 12, wherein the at least one seal member is an at least one first seal member, and wherein the method further comprises sealingly engaging a second seal member positioned on the first portion of the fluid cover against an interior chamfered surface of the open end portion that is positioned between the shoulder and the inner wall.
14. The method of claim 13, wherein the first portion of the fluid cover includes an annular groove, and wherein the second seal member is at least partially seated in the annular groove.
15. The method of claim 12, further comprising engaging an interior chamfered surface of the open end portion with a tapered shoulder of the fluid cover that is positioned adjacent the flange.
16. The method of claim 15, wherein the tapered shoulder has an increasing diameter as the tapered shoulder extends toward the flange along the fluid cover.
17. The method of claim 15, wherein the engaging the interior chamfered surface with the tapered shoulder comprises engaging the tapered shoulder with the interior chamfered surface in a wedged arrangement to thereby further seal the open end portion.
18. A method comprising: inserting a first portion of a fluid cover into an open end portion of a fluid end block assembly of a fluid pumping system, the fluid cover having a monolithic body including the first portion and a second portion such that the first portion extends from the second portion to an end of the monolithic body, sealingly engaging at least one first seal member positioned on the first portion with an inner wall of the open end portion such that the first portion is spaced away from the inner wall by the at least one first seal member; and threadably engaging the second portion of the fluid cover with the open end portion of the fluid end block assembly; engaging a shoulder positioned within the open end portion with a flange defined on the second portion of the fluid cover; and sealingly engaging a second seal member that is positioned on the first portion with an interior chamfered surface of the open end portion that is positioned between the shoulder and the inner wall.
19. The method of claim 18, wherein the first portion of the fluid cover includes an annular groove, and wherein the second seal member is at least partially seated in the annular groove.
20. The method of claim 18, wherein the inner wall is a cylindrical inner wall, wherein the first portion has an outer cylindrical surface, and wherein the at least one first seal member is positioned annularly about the outer cylindrical surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
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[0032] Corresponding parts are designated by corresponding reference numbers throughout the drawings.
DETAILED DESCRIPTION
[0033] The embodiments of the present disclosure are directed to pressurized fluid systems, for example, high pressure single acting reciprocating pumping systems such as those that include hydraulic fracturing single acting reciprocating pumps. In particular, the embodiments of the present disclosure are directed to fluid covers for use with such pressurized fluid systems.
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[0035]
[0036] The fluid end block assembly 101, as shown, includes a fluid end block body 121 having intersecting horizontal and vertical bore passages that are each in fluid communication with a fluid end chamber 105 in the fluid end block body 121. The vertical bore passage includes an intake port or suction port 102. The fluid may enter the fluid end block body 121 from an intake source, for example, a fluid supply manifold. The vertical bore passage also includes an outlet port or discharge port 103 through which fluid may exit the fluid end block body 121 or flow to another portion of the fluid end block assembly 101. One or both of the suction port 102 and the discharge port 103 thus collectively provide access to and from the fluid end chamber 105 and may include fluid handling elements or components such as seats, valves, springs, and so forth, as will be understood by those skilled in the art.
[0037] The discharge port 103, as shown, includes a discharge bore 104, e.g., an opening or fluid channel, through which pressurized fluid may exit the fluid end block assembly 101 to downstream components of the fluid pumping system coupled to the fluid end block assembly 101. A discharge cover assembly or discharge cap assembly 116 may be coupled to a portion of the discharge port 103, as described further herein.
[0038] As shown, a piston/plunger 107 (broadly, “pump member”) is positioned in a pump bore 108 along the horizontal bore of the fluid end block assembly 101. The plunger 107 is movable in the pump bore 108, for example, via reciprocating actuation of one or more of the pumping units FP1, FP2, FP3, FP4, FP5, FP6, FP7, FP8, with a forward stroke in the direction of the fluid chamber 105 and that terminates proximate the fluid chamber 105, and a rearward stroke in a direction away from the fluid chamber 105 and opposite the direction of the forward stroke. One or more of the pumping units FP1, FP2, FP3, FP4, FP5, FP6, FP7, FP8 may actuate the plunger 107 to move/reciprocate in the pump bore 108, for example, via a controller or control system, as will be understood by those skilled in the art, that may be in electronic communication with one or more of the pumping units, and which may be operated under manual and/or processor control.
[0039] As shown, the forward stroke of the plunger 107 terminates opposite an open end portion 106 of the fluid chamber 105. In one embodiment, the open end portion 106 of the fluid chamber 105 is positioned in a portion of the fluid end block body 121 that includes an oblique or chamfered surface 123 that extends toward an interior threaded portion 127 of the fluid end block body 121 along interior peripheries of the open end portion 106 of the fluid chamber 105 (see
[0040] A fluid cover assembly 109 (broadly, “suction cap assembly” or “suction cover assembly” or “intake cap assembly” or “intake cover assembly”) may be sealingly engaged with and coupled to the fluid end block body 121, as described further herein.
[0041] An embodiment of the fluid cover assembly 109 may include a fluid cover component 110 having a generally cylindrical body with a flanged head 111 including a tool engagement feature 113 for being engaged by a tool to place, position, help secure to, and/or remove the fluid cover component 110 from the end portion 106 of the fluid chamber 105 (see
[0042] The fluid cover component 110 may be at least partially received in the end portion 106 of the fluid chamber 105, and the fluid cover assembly 109 may be mechanically connected to the fluid end block assembly 101 via the mechanical connection of a retainer component 112 to the fluid end block body 121.
[0043] The retainer component 112, as shown in
[0044] It will be understood that the discharge cap/cover assembly 116 of the discharge port 103 may have a configuration that is generally similar to the configuration of the fluid cover assembly 109 positioned at the open end portion 106 of the fluid chamber 105 near the suction port 102. The discharge cap/cover assembly 116 of the discharge port 103 may have a different configuration without departing from the disclosure.
[0045] Referring to
[0046] In the embodiment illustrated in
[0047] Following/preceding the above-described compression or delivery stroke of the plunger 107, in an intake or suction stroke, the plunger 107 translates along the pump bore 108 of the fluid end block assembly 101 away from the fluid chamber 105 to create a suction, e.g., negative pressure or vacuum, in the fluid chamber 105 that draws additional fluid into the fluid chamber 105 in preparation for a subsequent compression or delivery stroke.
[0048] Referring to
[0049] In the illustrated embodiment, the integrated fluid cover 221 includes a monolithic body 223, e.g., a body monolithically formed of a single continuous piece or block of material that has a unitary configuration so as to be free from any seams or discontinuities that extend from an outer surface of the body 223 to an interior portion of the body 223. It will be understood that the body 223 of the integrated fluid cover 221 may include metallic, polymeric, and/or composite materials.
[0050] The body 223 of the integrated fluid cover 221 defines a fluid cover portion 225 (broadly, “first portion”) and a retainer portion 227 (broadly, “second portion”). Each of the fluid cover portion 225 and the retainer portion 227 has a generally cylindrical configuration, with the fluid cover portion 225 having a first diameter D1 that is smaller than a second diameter D2 of the fluid cover portion 225.
[0051] The fluid cover portion 225 has a generally cylindrical configuration with a free end or distal end 226 facing the fluid chamber 105. The fluid cover portion 225 extends from the distal end 226 to a flange portion 228 of the retainer portion 227. In this regard, the fluid cover portion 225 of the integrated fluid cover 221 may be at least partially received within the end portion 106 of the fluid chamber 105 of the fluid end block assembly 101.
[0052] As shown, the flange portion 228 of the retainer portion 227 extends radially outwardly from the fluid cover portion 225. The retainer portion 227 also includes a threaded portion 229 extending away from the flange portion 228 and that is configured to engage the interior threaded portion 127 of the fluid end block body 121 to mechanically connect to the fluid end block body 121 as described above. In one embodiment, the flange portion 228 of the retainer portion 227 may extend radially outwardly from the threaded portion 229 so as to form a protrusion or protuberance along the outer surface of the retainer portion 227.
[0053] As shown, the seal member 114 (broadly, “first seal member”) may be positioned on the fluid cover portion 225 of the integrated fluid cover 221 between the distal end 226 and the flange portion 228 of the retainer portion 227. In this regard, when the fluid cover portion 225 of the integrated fluid cover 221 is at least partially received in the end portion 106 of the fluid chamber 105, the seal member 114 may be positioned to sealingly engage interior surfaces of the fluid end block body 121. The seal member 114 may align or center the fluid cover portion 225 within the end portion 106 of the fluid chamber 105.
[0054] As also shown, the body 223 of the integrated fluid cover 221 defines a tool engagement feature 231 at a free end or proximal end surface 232 of the retainer portion 227. The tool engagement feature 231 may be, for example and without limitation, a polygonal (e.g., hexagonal) recess having a configuration complementary to that of an insertion or removal or securing tool, such as an Allen wrench or other driver when positioned to secure the integrated fluid cover 221. Optionally, the tool engagement feature may have a different configuration, for example and without limitation, a protrusion, without departing from the disclosure.
[0055] In this regard, rotation of the integrated fluid cover 221 via engagement of a tool with the tool engagement feature 231 may cause rotation of both the fluid cover portion 225 and the retainer portion 227 of the integrated fluid cover 221 due to the monolithic construction of the body 223 of the integrated fluid cover 221. Such a configuration may obviate and reduce the number of tools required for insertion, removal, and other maintenance of a fluid cover in which, for example, a retainer portion and a fluid cover portion are separate components.
[0056] Furthermore, the aforementioned monolithic construction of the body 223 of the integrated fluid cover 221 may provide a higher mass single body as compared to the bodies of a fluid cover portion and a retainer portion provided as separate components of a fluid cover assembly. In this regard, the integrated fluid cover 221 provides enhanced material integrity, durability, and fatigue resistance in high pressure fluid environments.
[0057] For example, in a conventional fluid cover assembly that includes a separately coupled fluid cover portion and retainer portion, cyclic high fluid pressures produced in a fluid pump system may result in a water hammer effect in which impacts the fluid cover portion and which is translated towards the retainer portion. These fluid pulsations may be influenced by factors such as pump operating pressure, pump crankshaft rotation speed, suction and discharge valve efficiency, and effective fluid end chamber fill volume per plunger stroke. The fluid pulses/forces thus produce a constant vibration and wear on components of the fluid block assembly 101, and may cause relative movement of the fluid cover portion and the retainer portion, which may result, for example, in wearing down or away of threaded portions or other coupling features that may create a clearance gap (see
[0058] Accordingly, the disclosed integrated fluid cover 221 is resistant to wear and failure produced in the cyclic high pressure fluid environments in a fluid end block assembly 101 so as to reduce damage (e.g., wash, wear, cracking, etc.), reduce maintenance cycles and downtimes, minimize consumable components for the fluid end block assembly 101, ensure the maintenance of proper sealing contact with surfaces of the fluid end block assembly 101, and reduce leakage from the fluid end block assembly 101.
[0059] In addition, because the tool engagement feature 231 may be engaged to both position and seat the fluid cover portion 225 in the end portion 106 of the fluid end block assembly 101 as well as engage/couple the retainer portion 227 with the fluid end block body 121, the number of tools employed for installation/maintenance of components of the fluid end block assembly 101 may be reduced, as well as obviating the need to align a separate fluid cover portion and a retainer portion.
[0060] Further, constructing or manufacturing the fluid cover portion 225 and the retainer portion 227 into a single monolithic body of the fluid cover 221 may increase resistance to backing out and/or rotation of the fluid cover 221 during the rugged environment associated with operation of a fluid end. For example, with a separate fluid cover portion and retainer portion (see
[0061] Referring to
[0062] The integrated fluid cover 321 has a body 323 that is substantially similar to the body 223 of the integrated fluid cover 221, except that the body 321 defines a machined or molded annular recess or groove 322 along the fluid cover portion 225 adjacent the flange portion 228 of the retainer portion 227 and for at least partially receiving a seal member 324 (broadly, “second seal member”) therein. The seal member 324 may be a flexible and/or resilient member, such as a polymeric (e.g., rubber) ring, for example and without limitation, an O-ring.
[0063] In this regard, the annular groove 322 may provide for an arrangement of the seal member 324 about the fluid cover portion 225 of the integrated fluid cover 321 that has a low or minimized profile, e.g., such that a minimal portion of the seal member 324 extends above the annular groove 322. Accordingly, the annular groove 322 and seal member 324 cooperate to provide an arrangement of the seal member 324 that enhances a fluid-resistant seal against the fluid end block body 121, but does not interfere with proper placement or receipt of the fluid cover portion 225 in the end portion 106 of the fluid chamber 105.
[0064] Furthermore, and with additional reference to
[0065] Referring now to
[0066] The integrated fluid cover 421 has a body 423 that is substantially similar to the body 223 of the integrated fluid cover 221, except that the body 421 includes a neck portion or shoulder 422 extending from a surface of the fluid cover portion 225 to the flange portion 228 of the retainer portion 227. In this regard, the shoulder 422 of the integrated fluid cover 421 has a tapered configuration that provides an oblique annular surface positioned between the fluid cover portion 225 and the retainer portion 227 to substantially surround the fluid cover 421. The oblique annular surface of the shoulder 422 increases in diameter as the shoulder 422 extends towards the flange portion 228 of the retainer portion 227.
[0067] Accordingly, and with additional reference to
[0068] This is a continuation of U.S. Non-Provisional Application No. 17/383,517, filed Jul. 23, 2021, titled “COVER FOR FLUID SYSTEMS AND RELATED METHODS,” now U.S. Pat. No. 11,635,074, issued Apr. 25, 2023, which is a continuation of U.S. Non-Provisional Application No. 15/929,652, filed May 14, 2020, titled “COVER FOR FLUID SYSTEMS AND RELATED METHODS,” which claims priority to and the benefit of, U.S. Provisional Application No. 62/704,462, filed May 12, 2020, titled “COVER FOR FLUID SYSTEMS AND RELATED METHODS,” and U.S. Provisional Application No. 62/704,476, filed May 12, 2020, titled “COVER FOR FLUID SYSTEMS AND RELATED METHODS,” the disclosures of which are incorporated herein by reference in their entireties.
[0069] The foregoing description of the disclosure illustrates and describes various exemplary embodiments. Various additions, modifications, changes, etc., could be made to the exemplary embodiments without departing from the spirit and scope of the disclosure. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.