Tank car lifting apparatus
11325814 · 2022-05-10
Assignee
Inventors
- Barry Isringhausen (Providence Forge, VA, US)
- Britt Calloway (Midlothian, VA, US)
- Jonathan Dip (Glen Allen, VA, US)
Cpc classification
International classification
Abstract
A method for lifting a tank car is provided. The method can include positioning a lifting apparatus above a tank car, pulling at least one of the first arm and the second arm outward to place the lifting apparatus in an open configuration, lowering the lifting apparatus in the open configuration to surround a tank of the tank car, connecting the second end of the first arm to a first tank car support, connecting the second and of the second arm to a second tank car support, and raising the lifting apparatus to lift the tank car.
Claims
1. A method for lifting a railroad tank car, comprising: positioning a lifting apparatus above the tank car, the lifting apparatus comprising: a first arm having a first end suspended above the tank car and a second end coupled to a tank car bolster, the first arm having a beam structure between a first end and a second end of the first arm, wherein first arm has a first radius of curvature along a length of the first arm from the first end to the second end of the first arm such that the first arm surrounds and does not contact a tank car jacket, and raising the lifting apparatus to lift the tank car.
2. The method of claim 1, wherein the lifting apparatus further comprises a second arm having a first end suspended above the tank car and a second end coupled to a tank car bolster, the second arm having a beam structure between the first end and the second end of the second arm.
3. The method of claim 2, wherein the lifting apparatus further comprises a beam, such that the first end of the first arm and the first end of the second arm are coupled to the beam.
4. The method of claim 3, wherein the first arm and the second arm are rotatably coupled to the beam.
5. The method of claim 3, wherein the lifting apparatus further comprises a synchronizing linkage to synchronize movement of the first arm and the second arm such that the first arm and the second arm move at the same time away from each other into an open configuration and at the same time toward each other into a closed configuration.
6. The method of claim 3, wherein the first arm further comprises a connection point disposed at the first end of the first arm, the connection point comprising: a pin bearing; and a pin extending through the pin bearing, wherein the pin is configured to connect the first end of the first arm to the beam.
7. The method of claim 1, wherein the first arm further comprises a connection point disposed at the second end of the first arm, and wherein the connection point comprises a bearing configured to connect the second end of the first arm to the tank car bolster.
8. The method of claim 1, wherein the lifting apparatus further comprises a lifting appendage coupled to the second end of the first arm, wherein the lifting appendage is configured to couple the second end of the first arm to the tank car bolster.
9. The method of claim 8, wherein the lifting appendage comprises a cylinder, and wherein the cylinder is configured to contact a first lift point on the tank car bolster.
10. A method for lifting a railroad tank car, comprising: positioning a lifting apparatus around the tank car, the lifting apparatus comprising: a first arm having a first end suspended above the tank car and a second end connected to a tank car bolster, the first arm having a first radius of curvature from the first end to the second end of the first arm such that the first arm surrounds and does not contact a tank car jacket, wherein the first radius of curvature is approximately 50 inches to approximately 110 inches, and a second arm having a first end suspended above the tank car and a second end connected to the tank car bolster, the second arm having a second radius of curvature from the first end to the second end of the second arm such that the second arm surrounds and does not contact the tank car jacket, wherein the radius of curvature is approximately 50 inches to approximately 110 inches; and raising the lifting apparatus to lift the tank car.
11. A method for lifting a railroad tank car, comprising: positioning a first lifting arm around the tank car, the first lifting arm having a shape such that the first lifting arm surrounds and does not contact a tank car jacket, a first end coupled to a first lifting machine, a second end coupled to a tank car bolster, and a beam structure between the first end and the second end of the first lifting arm; positioning a second lifting arm around the tank car, the second lifting arm having a shape such that the second lifting arm surrounds and does not contact the tank car jacket, a first end coupled to a second lifting machine, a second end coupled to the tank car bolster, and a beam structure between the first end and the second end of the second lifting arm; and raising the first lifting arm and the second lifting arm to lift the tank car.
12. The method of claim 11, wherein the first lifting arm further comprises a radius of curvature such that the first lifting arm is configured to surround and not contact a tank car jacket.
13. The method of claim 12, wherein the radius of curvature of the first lifting arm is approximately 50 inches to approximately 110 inches.
14. The method of claim 13, wherein the second lifting arm has a radius of curvature such that the second lifting arm is configured to surround and not contact the tank car jacket.
15. The method of claim 14, wherein the radius of curvature of the second lifting arm is approximately 50 inches to approximately 110 inches.
16. The method of claim 15, wherein the radius of curvature of the first lifting arm is approximately equal to the radius of curvature of the second lifting arm.
17. The method of claim 11, wherein the first lifting arm further comprises a first lifting appendage to couple the second end of the first lifting arm to a tank car bolster jack pad.
18. The method of claim 17, wherein the second lifting arm further comprises a second lifting appendage to couple the second end of the second lifting arm to the tank car bolster jack pad.
19. The method of claim 11, wherein the beam structure between the first end and the second end of the first lifting arm comprises an i-beam structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS/FIGURES
(1) The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the present invention and, together with the description, further serve to explain the principles of the invention and to enable a person skilled in the relevant art(s) to make and use the invention.
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(20) Features and advantages of the embodiments will become more apparent from the detailed description set forth below when taken in conjunction with the drawings, in which like reference characters identify corresponding elements throughout.
DETAILED DESCRIPTION OF THE INVENTION
(21) The present invention(s) will now be described in detail with reference to embodiments thereof as illustrated in the accompanying drawings. References to “one embodiment”, “an embodiment”, “an exemplary embodiment”, etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Moreover, such phrases are not necessarily referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the art to affect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.
(22) Tank car lifting apparatus 100 is shown in
(23) In an aspect, tank car lifting apparatus 100 can be attached to a crane 10 (
(24) Crane hook 12 can be positioned within spreader beam 120 and can be pinned or otherwise detachably attached to spreader beam 120 through crane pin hole 125. The pin connection to crane hook 12 in the middle of spreader beam 120 allows spreader beam 120 to rotate relative to crane hook 12 about the connecting pin. In another aspect, spreader beam 120 can include a crane shackle 14 and a shackle hole 121. A the end of tank car 20, a first crane can be attached to tank car lifting apparatus 100 at crane shackle 14 and a second crane can be attached to tank car lifting apparatus 100 at shackle hole 121 to perform a tandem crane lift of the tank car.
(25) As shown in
(26) As shown in
(27) As shown in
(28) Upper arm 200 and lower arm 300 can be curved along their length. For example, the radius of curvature of upper arm 200 and/or lower arm 300 can range from approximately 50 inches to approximately 120 inches, such as approximately 60 inches to approximately 110 inches, such as approximately 70 inches to approximately 100 inches; such as approximately 80 inches to approximately 90 inches. The curvature of upper arm 200 and lower arm 300 allows for a compact and lighter weight spreader beam 120. Due to their curvature, upper arm 200 and lower arm 300 extend around the tank car jacket to reach the inwardly positioned lifting lugs and avoid contact and subsequent damage to the tank car jacket commonly seen when chains and/or cables are used to lift tank cars.
(29) Referring to
(30) In an aspect, tank car lifting apparatus 100 is not self-powered. Upper arm 200 can include a winch hole 208 and lower arm 300 can include a winch hole 308. In an aspect, winch hole 208 can be positioned on an exterior or interior surface of upper arm 200. In another aspect, winch hole 308 can be positioned on an exterior or interior surface of lower arm 300. One or more winches can be attached to the winch holes 208 and 308 via winch lines 16. The winches can change the positions of upper arm 200 and lower arm 300 with respect to spreader beam 120 by retracting and extending winch lines 16 (
(31) Synchronizing linkage 400 can connect upper arm 200 to lower arm 300 to synchronize movement between upper arm 200 and lower arm 300 such that upper arm 200 and lower arm 300 move at the same time. Synchronizing linkage 400 can connect to upper arm 200 via bearing 412. Synchronizing linkage 400 can connect to lower arm 300 via bearing 410. A vertical position of bearing 412 can be above a vertical position of bearing 410. In an aspect, bearing 412 can have a vertical position above upper connection 220. Bearing 410 can have a vertical position below lower connection 320. Synchronizing linkage 400 can allow upper arm 200 and lower arm 300 of tank car lifting apparatus 100 to be adjustable to accommodate various tank car angles with respect to horizon, as discussed below with respect to
(32) Synchronizing linkage 400 can permit adjustment of upper arm 200 and lower arm 300 when lower bearing 210 and lower bearing 310 at the lower ends of the arms are not attached to a tank car bolster. Synchronizing linkage 400 can also prevent movement of upper arm 200 and lower arm 300 when lower bearing 210 and lower busing 310 at the lower ends of the arms are attached to and/or connected to a tank car bolster for lifting.
(33) In an aspect, a single synchronizing linkage can be used to connect upper arm 200 to lower arm 300.
(34) In another aspect, synchronizing linkage 400 can include a first synchronizing linkage 401 to connect upper arm 200 to lower arm 300 across a first side of spreader beam 120. Synchronizing linkage 400 can also include a second synchronizing linkage 402 to connect upper arm 200 to lower arm 300 across a second side of spreader beam 120 (
(35) First synchronizing linkage 401 can connect to upper arm 200 on upper connection appendage 240 via bearing 412. In an aspect, bearing 412 can be a spherical bearing. First synchronizing linkage 401 can connect to lower arm 300 on lower connection appendage 340 via bearing 410. In an aspect, bearing 410 can be a spherical bearing. Second synchronizing linkage 402 can connect to upper arm 200 on upper connection appendage 240 via bearing 422. In an aspect, bearing 422 can be a spherical bearing. Second synchronizing linkage 402 can connect to lower arm 300 on lower connection appendage 340 via bearing 420. In an aspect, bearing 420 can be a spherical bearing.
(36) In another aspect, synchronizing linkage 400 can include one or more beams, one or more gears, one or more cable systems, one or more double rod pistons, one or more clutches, a ratchet and pawl, a chain and binder, one or more wedges, and/or one or more articulating arms.
(37) Tank car lifting apparatus 100 can include a lifting position, for example as shown in
(38) Upper arm 200 and lower arm 300 can be folded with respect to spreader beam 120. As shown in
(39) Tank car lifting apparatus 100 can include an integrated storage rack 440. For example, when upper arm 200 and lower arm 300 are folded into the storage configuration, integrated storage rack 440 can support tank car lifting apparatus 100 for storage and/or transport. Integrated storage rack 440 can eliminate the need to transport a rack in order to set tank car lifting apparatus 100 down in a remote location.
(40) Storage rack 440 can include horizontal leg portions 451, vertical leg portions 452, and feet 454 (
(41) Leg brackets 450 can attach the horizontal leg portions 451 and/or the vertical leg portions 452 to tank car lifting apparatus 100. In an aspect, leg brackets 450 can be positioned on synchronizing linkage 400. For example, one or more leg brackets 450 can be positioned on synchronizing linkage 400 adjacent the bearing connecting the synchronizing linkage 400 to the upper arm 200 and adjacent the bearing connecting the synchronizing linkage 400 to the lower arm 300.
(42) In an aspect, a first leg bracket 450 can be positioned on first synchronizing linkage 401 adjacent bearing 410, a second leg bracket 450 can be positioned on first synchronizing linkage 401 adjacent bearing 412, a third leg bracket 450 can be positioned on second synchronizing linkage 402 adjacent bearing 420, and a fourth leg bracket 450 can be positioned on second synchronizing linkage 402 adjacent bearing 422. In another aspect, first leg bracket 450 and third leg bracket 450 can attach a first horizontal leg portion 451 to the first synchronizing linkage 401 and a second horizontal leg portion 451 to the second synchronizing linkage 402. In this aspect, a first leg bracket 453 can attach a first vertical leg portion 452 to the first horizontal leg portion 451 and a second leg bracket 453 can attach a second vertical leg portion 452 to the second horizontal leg portion 451. The horizontal leg portions 451 allow storage rack 440 to extend outward from tank car lifting apparatus 100 for added stability.
(43) Vertical leg portions 452 and/or horizontal leg portions 451 can translate through leg brackets 450 between a stowed position where vertical leg portions 451 are generally parallel to the synchronizing linkage 400 (
(44) A method of lifting a tank car is shown in
(45) Tank car lifting apparatus 100 can be lowered such that upper arm 200 and lower arm 300 surround tank car jacket 22. Synchronizing linkage 400 synchronizes the movement of upper arm 200 and lower arm 300 such that upper arm 200 and lower arm 300 move at the same time as the winches extend winch lines 16 and allow the arms to close. As the arms close, lower bearing 210 can be positioned adjacent a tank car lug 26 on tank car bolster 24. Lower bearing 310 can be positioned adjacent another tank car lug 26 on tank car bolster 24. Bearing 210 can be connected to the respective tank car lug 26 by pin 202 to form lower connection 230 with tank car bolster 24. Bearing 310 can be connected to the respective tank car lug 26 by a pin 302 to form lower connection 330 with tank car bolster 24. Crane 10 can raise tank car lifting apparatus 100 attached to tank car 20 to lift the tank car.
(46) In another aspect, the method of lifting a tank car can include attaching a first crane to a crane shackle 14 and a second crane to shackle hole 121.
(47) In another aspect, a method of lifting a tank car positioned at an angle is shown in
(48) A crane can be positioned adjacent tank car 20. Tank car lifting apparatus 100 can be connected to crane hook 12 and can be suspended above tank car 20. Winch lines can be connected to winch holes 208 and 308 and can pull upper arm 200 and lower arm 300 outward to place tank car lifting apparatus 100 in an open configuration. Synchronizing linkage 400 synchronizes movement between upper arm 200 and lower arm 300 such that upper arm 200 and lower arm 300 move at the same time as the winches retract winch lines 16 and pull the arms open.
(49) Tank car lifting apparatus 100 can be lowered such that upper arm 200 and lower arm 300 surround tank car jacket 22. Upper arm 200 can be positioned on the high side of tank car bolster 24 and lower arm 300 can be positioned on the low side of tank car bolster 24. Spreader beam 120 can rotate to permit lower arm 300 and lower bearing 310 to be positioned adjacent a tank car lug 26 on the low side of tank car bolster 24. Synchronizing linkage 400 synchronizes the movement of upper arm 200 and lower arm 300 such that upper arm 200 and lower arm 300 move at the same time as the winches extend winch lines 16 and allow the arms to close. As the arms close, bearing 310 can be connected to the respective tank car lug 26 by a pin 302 to form lower connection 330 with tank car bolster 24 (
(50) A method of folding upper arm 200 and lower arm 300 of tank car lifting apparatus 100 can include lowering tank car lifting apparatus 100 such that the lower ends of upper arm 200 and lower arm 300 contact the ground. The method can include further lowering tank car lifting apparatus 100 such that the ends of upper arm 200 and lower arm 300 adjacent the respective lower bearings 210 and 310 move upward toward spreader beam 120. In an aspect, upper arm 200 and lower arm 300 are folded by spiraling upper arm 200 and lower arm 300 with respect to spreader beam 120. Once upper arm 200 and lower arm 300 are generally parallel to spreader beam 120, lower arm 300 can be pinned to spreader beam 120 at pin lock 304 to prevent movement of lower arm 300.
(51) Referring now to
(52) Lifting appendages 500 can increase versatility of tank car lifting apparatus 100, but can decrease the amount of positive connection between the tank car lifting apparatus 100 and tank car 20. For example, when tank car lifting apparatus 100 is attached directly to the tank car, the connection is more robust and capable of dealing with more extreme service recovery operations, e.g., derailment. Lifting appendages 500 permit work in situations where tank car damage is a strong consideration, but the lifting and recovery process is less intense. Lifting appendages 500 have the ability to be connected to upper arm 200 and lower arm 300 of tank car lifting apparatus 100 for deployment against the jack pads 25 on the tank cars. In this configuration, the lifting appendages 500 and tank car lifting apparatus 100 can be secured to tank car 20 via turnbuckle type binders and clamp assemblies to ensure the lifting appendages 500 stay effectively positioned and connected to jack pad 25 on the tank car.
(53) Lifting appendage 500 can include a bottom cylinder 502 that can be positioned adjacent jack pad 25 to lift tank car 20. Bottom cylinder 502 can be the only portion of lifting appendage 500 that contacts tank car bolster 24. In an aspect, bottom cylinder 502 can have a wall thickness. Lower portion 520 can be positioned adjacent bottom cylinder 502 to extend below jack pad 25.
(54) Lifting appendage 500 can be connected to lower bearing 210 through connection bearing 504. In an aspect, connection bearing 504 can be a bushing. For example, a pin 505 can extend through lower bearing 210 and connection bearing 504 to connect lifting appendage 500 to upper arm 200. In another aspect, lifting appendage 500 can be connected to lower bearing 310 through connection bearing 504. For example, a pin 505 can extend through lower bearing 310 and connection bearing 504 to connect lifting appendage 500 to lower arm 300.
(55) Lifting appendage 500 can include a bracket 510 to maintain the position of the lifting appendage on upper arm 200 and/or lower arm 300. For example, bracket 510 can include leg guides 512 and 514 that extend along the sides of upper arm 200 and/or lower arm 300. The outer surface of upper arm 200 and/or lower arm 300 can be positioned adjacent leg rest 516.
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(57) It is to be appreciated that the Detailed Description section, and not the Summary and Abstract sections, is intended to be used to interpret the claims. The Summary and Abstract sections may set forth one or more but not all exemplary embodiments of the present invention(s) as contemplated by the inventor(s), and thus, are not intended to limit the present invention(s) and the appended claims in any way.
(58) The present invention(s) have been described above with the aid of functional building blocks illustrating the implementation of specified functions and relationships thereof. The boundaries of these functional building blocks have been arbitrarily defined herein for the convenience of the description. Alternate boundaries can be defined so long as the specified functions and relationships thereof are appropriately performed. The foregoing description of the specific embodiments will so fully reveal the general nature of the invention(s) that others can, by applying knowledge within the skill of the art, readily modify and/or adapt for various applications such specific embodiments, without undue experimentation, without departing from the general concept of the present invention(s). Therefore, such adaptations and modifications are intended to be within the meaning and range of equivalents of the disclosed embodiments, based on the teaching and guidance presented herein. It is to be understood that the phraseology or terminology herein is for the purpose of description and not of limitation, such that the terminology or phraseology of the present specification is to be interpreted by the skilled artisan in light of the teachings and guidance. The breadth and scope of the present invention(s) should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.