SYSTEM AND METHODS FOR LIVE AREA PRINTING FOR DARK COLORED TEXTILES HAVING NOVEL COLOR-MATCHING CHARACTERISTICS
20230257935 · 2023-08-17
Inventors
Cpc classification
International classification
D06B11/00
TEXTILES; PAPER
Abstract
A method for live area printing for textiles includes bulk production of textile blanks having uncolored live areas incorporated thereupon. The live areas are disposed at exact positions upon the blank to correspond to a specific location upon each textile article manufactured from the blank. Manufactured textile articles are thence customizable by printing directly to the live area(s) upon demand. Color is matched using methods based on CIELAB to ensure a seamless transition between the textile article color and the background color applied to the live area.
Claims
1. A method for live area printing for textiles comprising the steps of: manufacturing a textile blank with white or uncolored live areas disposed at intervals set to present the live area in a specific location upon a finished textile article manufactured from the said textile blank; printing a design or image upon the live area having a background color matched to the textile blank.
2. (canceled)
3. The method of claim 1, wherein printing comprises printing a design or image upon the live area in a subsequent, single print run without the addition of a previously applied overlay required to set-off the ink.
4. The method of claim 1, further comprising wherein additional substances to bind, set, disburse, and/or contrast the ink to the textile article are unnecessary and customizable imagery or designs having a background color matched to the textile blank can be reproduced upon the textile blank live area on demand.
5. The method of claim 1, wherein said printing a design or image upon the live area comprises printing a design or image upon the live area by sublimation.
6. The method of claim 1, wherein said textile blank comprises a textile blank having a color equal to or greater than the minimum color density or saturation lightness achievable by sublimation printing, and wherein the color differential optionally comprises a color differential of no more than one Delta (ΔE*).
7. The method of claim 1, wherein the background of the design or image printed on the live area by sublimation compared to the textile blank includes the following parameters: CIELAB ΔE* is less than 1.00; ΔL* is less than 0.50; Δa* is less than 0.50 and a* of both areas are positive; and Δb* is less than 0.50 and b* is negative.
8. The method of claim 1, wherein said textile blank comprises a black textile blank having a black with CIELAB L* value equal to or greater than the minimum CIELAB L* achievable by sublimation printing
9. The method of claim 8, wherein said black textile blank comprises a black textile blank having a L* value greater than the L* value for the color black achievable by sublimation.
10. The method of claim 8, herein said black textile blank comprises a black textile blank having an L* value of 17 to 24.
11. The method of claim 8, herein said black textile blank comprises a black textile blank having a Live area that is digitally printed utilizing sublimation having an L* value between 17-24.
12. (canceled)
13. The method of claim 1, further comprising the steps of: producing said live area upon the textile blank with a feathered border having a fade from a minimum color lightness (L*), corresponding to the color lightness informing the textile blank, to a L* of 100 applied over a prescribed distance; and printing the image to the live area with an inverse feathered border configured to superimpose upon the feathered border of said live area, wherein an inverse fade superimposes upon the feathered border of the textile article to ensure a constant color lightness (L*) is maintained across the transition between said live area and the textile article; whereby the background color of the live area is matched to the color of the textile article and the lightness of the color is equalized across the transition between the textile article and the live area.
14. (canceled)
15. The method of claim 1, wherein printing to said live area is performed by sublimation printing wherein a mirror-image of the design is first printed to a sublimation transfer paper sized to superimpose upon the live area.
16. The method of claim 13, wherein the minimum color lightness applied to the textile blank is equal to or greater than the minimum color lightness achievable by sublimation printing, and wherein the color differential optionally comprises a color differential of no more than one Delta E* (ΔE*).
17. The method of claim 13, wherein the feathered border of the live area is matched with an inverse feathered border printed upon the sublimation transfer paper whereby the of a background of the live area is matched to the color of the textile blank upon sublimation of the printed design or image as measured by Delta L* (ΔL*), Delta Δa* and Delta Δb*.
18. A method for live area printing for textiles comprising the steps of: producing a colored textile blank with at least one white or uncolored live area, said live area configured to specific dimensions matched to a live area digital print module operating upon a digital ink jet printer or sized to a corresponding transfer paper for sublimation printing; producing the finished textile article from the blank such that the at least one live area is presented upon the textile article at a desired location for addition of a design or image printed to the at least one live area at a subsequent time; and printing a design or image directly onto the at least one live area in a single print run with a background color matched to the color surrounding the live area on the textile article without the need of additional substances applied to the textile to set the ink in contrast during the said print run; wherein additional substances to bind, set, disburse, and/or contrast the ink to the textile blank are unnecessary whereby customizable imagery or designs having colors matched to the textile blank may be reproduced upon the textile blank live area upon demand.
19. The method of claim 18, further comprising the step of producing the live area upon the textile blank with a feathered border having a fade from a minimum color lightness, corresponding to the color lightness informing the textile blank, to a lightness value of 100 applied over a prescribed distance.
20. The method of claim 19, further comprising the step of printing a design or image to the live area with an inverse feathered border devised to superimpose upon the feathered border of the live area, wherein an inverse fade superimposes upon the feathered border of the textile article to ensure a constant color lightness is maintained across the transition between the live area and the textile article whereby the background color of the live area is matched to the color of the textile article and the lightness of the color is equalized to create a seamless transition between the textile article and the live area.
21. The method of claim 20, wherein the step of printing a design or image to the live area further includes the steps of: printing the design or image in mirror-image to a sublimation transfer paper sized to superimpose over the at least one live area; positioning the sublimation transfer paper superimposed upon the live area wherein the inverse feathered border of the transfer paper superimposes upon the feathered border of the live area to maintain a constant color lightness across each of the complementary fades; and applying heat to sublimate the design or image from the transfer paper into a weave of the live area.
22. The method of claim 18, wherein the minimum color lightness applied to the textile blank is equal to or greater than the minimum color lightness achievable by sublimation printing, and wherein the color differential optionally comprises a color differential of no more than one Delta E* (ΔE*).
23. The method of claim 18, wherein the background of the design or image printed on the live area by sublimation compared to the textile blank includes the following parameters: ΔE* is less than 1.00; ΔL* is less than 0.50; Δa* is less than 0.50 and a* of both areas are positive; and Δb* is less than 0.50 and b* is negative.
24. The method of claim 18, wherein said textile blank comprises a black textile blank having a black color lightness equal to or greater than the minimum black color lightness achievable by sublimation printing.
25. The method of claim 24, wherein said black textile blank comprises a black textile blank having a CIELAB L* value less than CIELAB L* level for the color black achievable by sublimation.
26-31. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0078] With reference now to the drawings, and in particular
[0079] Referring to
[0080] The live area 20 is produced with a feathered border 22 that includes a fade 24 (see
[0081] Referring to
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[0084] As discussed above, in this example embodiment herein illustrated, the maximum color is contemplated have a CIELAB L* value of 20, which is feathered to a CIELAB L* value of 100 into the live area 20 upon the textile 70 along a continuous two inch fade 24, and the inverse feathered border 32 runs in the opposite direction along the same continuum to ensure a constant CIELAB value throughout. It should be noted by persons of skill in the art that additional color are contemplated across a spectrum of colors and color combinations and multi-colored designs; the essential concept being the match of the complementary feathered border 32 of the transfer paper that superimposes upon the feathered border 22 of the live area 20 to ensure a consistent color is applied whereby the transition between the design on the live area 20 and the surrounding textile color is seamlessly matched.
[0085] In this example embodiment, wherein the live area 20 is printed via sublimation, maximum color are controlled by the minimum achievable color CIELAB L* value for the given hue and chroma values enabled by digital dye sublimation. Where digital printing is used to print to the live area 20 directly, the inverse feathered border 32 may be applied directly to the textile 70 during printing of the live area 20 whereby colors are matched between the color produced upon the textile blank 100 and the printed live area 20 at the time of actually printing the image or design directly to the live area 20. A seamless transition, therefore, between the color of the textile blank 100 and the live area 20 is ensured and visible outlines, borders, or discontinuities between the live area 20 and the textile 70 are avoided while a unique or customized design is applied to the live area 20 rendering a unique textile product or garment that is producible upon demand.
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[0091] Again, as shown in
[0092] As used herein, CIELAB Color describes the tristimulus color scale based on CIE 1976 standard, containing a lightness (L*), red-green (a*) and yellow-blue (b*) term; the total color difference is calculated from the CIE 1976 L*a*b* opponent-color scales, and is denoted as ΔE*. CIE Chroma, the attribute of color used to indicate the degree of departure of the color from a gray of the same lightness; the chroma difference is calculated by using the CIE 1976 a*b* opponent-color scales, denoted as ΔC*. CIE Hue, the attribute of color perception by means of which a color is judged to be red, orange, yellow, green, blue, purple, or intermediate color; the hue difference is calculated by using the CIE 1976 a*b* opponent-color scales, denoted as ΔH*
[0093] Consequently, in a preferred embodiment, ΔE, ΔL*, Δa*, Δb* are used in successive order matching the color of the background 320 to the color of the textile blanks 201. In this embodiment: [0094] ΔE* refers to CIELAB; [0095] ΔL* refers to the difference between the L* value of the body to the background; [0096] Δa* refers to the difference between the a* value of the body to the background; and [0097] Δb* refers to the difference between the b* value of the body to the background.
[0098] Referring again to
[0103] In another embodiment, the blank article may be black, and preferably a color black having an L* value between 18-24, which a sublimated image may have a black background or other element that is black with an L* value of a minimum of 20. An example of a black color specification is PANTONE 19-4005TCX used as black for the black T-shirt manufactured and sold by the Gildan textile company, 600 de Maisonneuve West, 33rd Floor, Montreal (Quebec), H3A 3J2 Canada. This color also corresponds in the CMYK Color Model of 100-35-0-100 wherein CMYK is defined as C for cyan, M for magenta, Y for yellow, and K is key for black where the four color ink set meets the ISO 2846-1:2017 standard and the media on which the ink is printed is isotropic. The CMYK ISO standard is ISO 12640-1:1997 and can be accessed at iso.org.
[0104] Notably, for applications of the current invention that incorporate sublimation image transfer onto a textile, in one preferred embodiment the textile maybe formed by a material configured to accept sublimation dyes more readily. For example, in some embodiments a high-heat extruded material, such as a heat extruded yarn, may be formed into a textile and used with the invention. In this embodiment, the extruded material may further include a denier count of approximately 1, but no more then 1.2, and may further include a fiber tenacity of approximately 3.5.
[0105] Notably, the term “sublimation dye(s)” is used throughout this description and in the claims and refer to a colored substance that has an affinity to a substrate and is applied to the substrate via sublimation printing. The colored substance may be derived from plant or synthetic sources that may be finely ground and included with a dispersing agent. The sublimation dye may infuse into the substrate at the molecular level and impregnate color into a material. Moreover, “sublimation dye” may be utilized in accordance with aspects provided herein to be absorbed by a live area, and it is to be understood that any aspects, definitions, or descriptions related to a “sublimation dye” are also applicable to utilization of a “sublimation dye” in connection with methods for printing a garment and as a component of a garment. Additional aspects relate to a sublimation dye having a color component, which may be afforded by colorants, and a sublimation dye may be configured to be of any color including red, orange, yellow, green, blue, indigo, violet, shades thereof. It is further contemplated that a color component of a sublimation dye may be imparted to a live area and/or at least a portion of a live area or a garment.
[0106] As previously stated, aspects herein relate to a live area that may form at least a portion of a garment, and as such, a live area may be any textile or cloth material formed of natural or artificial fibers, and a preferably a textile or cloth material manufactured from heat-extrusion. Moreover, it is contemplated herein that a live area may be formed by traditional methods such as weaving, knitting, crocheting, knotting, felting, and the like. In aspects, a material of a live area is configured to interact with an ink and a sublimation dye such that a high quality graphic, design, image, or visual indicia may be printed on the live area. Additionally, a live area, or overall garment, may comprise one or more materials that are suitable for or provide desirable characteristics to a specific garment including breathable materials, wicking fabrics, stabilizing components, and/or elastic elements for comfort and/or tailoring a fit of a garment. As such, a live area, or garment may comprise polyester, nylon, cotton, spandex, rayon, cellulose, and blends thereof. In aspects, these materials may be included in a live area, or garment in certain amounts, and for example, a live area, or garment may comprise a blend of materials. These aspects include a live area, or garment formed from a material that comprises at least 50% polyester, and thus, a composition of fibers that form the material may include at least 50% polyester fibers. Such aspects further contemplate using a performance fabric or a polyester blend fabric to form a live area, or garment, both of which include at least 50% polyester and provide performance characteristics for garments designed to be worn by a wearer participating in athletic activities. In some aspects, a live area, or garment may be composed of 75% polyester and 25% cellulose, cotton, and rayon; 50% polyester and 50% cellulose; or 100% polyester. As discussed, aspects relate to employing an ink and a sublimation dye to print a garment having a live area that comprises at least 50% polyester. Moreover, these components may have varying properties and characteristics, which may cause the components to interact with one another in different manners. As such, certain combinations of an ink, sublimation dye, and polyester content of a material may be adjusted to produce a print on a garment with certain characteristics.
[0107] One such characteristic is the color of an image or color . In aspects herein, color saturation relates to an intensity of colors in an image. The term “color saturation” is more technically defined by the International Commission on Illumination (Commission internationale de l'éclairage; CIE), the international authority on light, illumination, color, and color spaces. The CIE's definition of “color saturation” is the colorfulness of an area judged in proportion to its brightness. The entirety of the of CIE is incorporated by reference herein, and for explanatory purposes, color saturation is more broadly discussed below. At a high level, color saturation may refer to an intensity or purity of color in an image. For example, an image with a low color saturation will include visible gray tones and may appear muted, whereas an image with high color saturation will include vibrant colors and no gray tones will be visible. While this generalized explanation of color saturation is relevant to understanding aspects discussed herein, the term “color saturation” shall be considered in a context of an image, print, graphic, and/or visual indicia on a live area or garment, and relate to printed areas of a live area or garment that may have different color saturations.
[0108] Notwithstanding, a color saturation of an image involves a visual perception and therefore, measuring color saturation may involve a subjective component and may differ depending on certain conditions. As such, the term “color” or “color saturation” as used throughout with respect to the application of a design or image through sublimation or other printing methods refers to a characteristic of color at an area of a live area and/or after application of a sublimation dye and/or to a portion of a surface of the garment in accordance with aspects discussed herein. Further, more intense colors may correspond to a higher color saturation, and less intense colors may correspond to a lower color saturation. As such, areas of a live area that have different color intensities may have different color saturations. Additionally, as noted above, differences in “color saturation” may be defined as a numerical comparison of one or more color saturations that are determined by differences between color saturations of one or more samples to a standard color saturation, which may further be indicated by differences in absolute color coordinates referred to as Delta (Δ).
[0109] In further aspects and as understood by those having ordinary skill in the art, a color measurement instrument, such as a spectrophotometer, may be used to measure color saturation of one or more color samples by assigning one or more numerical values, each of which are associated with a characteristic of a color sample and may collectively be used to calculate a differences between color saturation of the one or more samples. As such, it is contemplated that differences between color saturation at different areas on a surface of a live area or garment may be evaluated by measuring the color saturation at each of the different areas of the live area with a spectrophotometer, calculating a difference between numerical values associated with the color saturation at each different area with standard numerical values, and then comparing the calculated differences of each different area on the surface of the live area or garment with one another.
[0110] As also noted above, in one example, a difference in color saturation may be identified using the L*a*b* color space as defined by the CIE (Color Science: Concepts and Methods, Quantitative Data and Formulae—Gunther Wyszecki & W S Stiles. Wiley. ISBN: 0471399183.) In this example, L* represents lightness/darkness, a* represents the red to green axis coordinate, and b* represents a yellow to blue axis coordinate. An L* value of 0 represents perfect black and an L* value of 0 represents perfect white. The a* and b* axes can be calculated using different scales; in this case a scale of −128 to +128 is assumed. The a* axis is defined with green at −128 and red at +128. The b* axis is defined as blue at −128 to yellow at +128. Moreover, a spectrophotometer may be implemented to measure the L*, a*, and b* values of a live area or garment. As previously mentioned, a difference between the standard and sample L*, a*, and b* values of the live area and the underlying garment textile, respectively, may be referred to as Delta (Δ), and a comparison of these differences at each area may represent differences in color saturations between the standard live area and the sample live area at their respective first area or their respective second areas. Furthermore, as a color saturation may relate to an amount of sublimation dye absorbed at a live area of a garment printed in accordance with aspects herein, color saturation may be affected by a polyurethane-based ink, non-polyurethane-based ink, and a polyester content of a material that forms the garment.