COOLING BLOCK AND PLASMA REACTOR HAVING SAME
20230260762 ยท 2023-08-17
Inventors
Cpc classification
H01J37/32669
ELECTRICITY
International classification
Abstract
Provided are a cooling block that can be easily manufactured by forming vertical or horizontal flow paths in an integrated single block body through drilling, and a plasma reaction device having same, and may include: an integrated block body; a first vertical flow path formed in a vertical shape by passing through the inside of the block body from one surface of the block body; a first horizontal flow path passing through one portion of the first vertical flow path; a second horizontal flow path passing through the other portion of the first vertical flow path; a second vertical flow path passing through the first horizontal flow path and the second horizontal flow path; a first sealing stopper provided at a first point so that a refrigerant, having passed through the first vertical flow path, can branch in two ways and then merge into the second vertical flow path; and a second sealing stopper provided at a second point.
Claims
1. A cooling block comprising: an integrated block body; a first vertical flow path which is formed in a vertical shape by passing through the inside of the block body from one surface of the block body; a first horizontal flow path which is formed in a horizontal shape by passing through the inside of the block body from a first point on a side surface of the block body and passes through one portion of the first vertical flow path; a second horizontal flow path which is formed in a horizontal shape by passing through the inside of the block body from a second point on the side surface of the block body and passes through another portion of the first vertical flow path; a second vertical flow path which is formed in a vertical shape by passing through the inside of the block body from a third point on the other surface of the block body and passes through the first horizontal flow path and the second horizontal flow path; a first sealing stopper provided at the first point so that a refrigerant, having passed through the first vertical flow path, can branch into the first horizontal flow path and the second horizontal flow path and then merge into the second vertical flow path; and a second sealing stopper provided at the second point.
2. The cooling block of claim 1, further comprising: a third horizontal flow path which is formed in a horizontal shape by passing through the inside of the block body from a fourth point on the side surface of the block body and passes through the second vertical flow path; a third vertical flow path which is formed in a vertical shape by passing through the inside of the block body from the other surface of the block body and passes through the third horizontal flow path; a third sealing stopper provided at the third point such that the refrigerant in the second vertical flow path can pass through the third horizontal flow path and be guided to the third vertical flow path; and a fourth sealing stopper provided at the fourth point such that the refrigerant in the second vertical flow path can pass through the third horizontal flow path and be guided to the third vertical flow path.
3. The cooling block of claim 1, further comprising: a fourth horizontal flow path which is formed in a horizontal shape by passing through the inside of the block body from a fifth point on the side surface of the block body and passes through the other portion of the first vertical flow path; and a fifth sealing stopper provided at the fifth point such that the refrigerant, having passed through the first vertical flow path, can branch into the first horizontal flow path, the second horizontal flow path, and the fourth horizontal flow path and then merge into the second vertical flow path.
4. A plasma reactor comprising: a reactor body having a gas inlet formed at one side and a plasma outlet formed at the other side, having an annular loop space formed therein, and having a body cooling passage formed therein; a magnetic core formed in a shape surrounding at least a portion of the reactor body and having a primary winding to generate a plasma by exciting a gas in the annular loop space; a cooling block provided outside the reactor body or the magnetic core, making thermal contact with the reactor body or the magnetic core, and having a block cooling passage formed therein; a connecting block having a first inlet pipe and a first outlet pipe formed on one side thereof to allow cooling water of a first temperature to be supplied and having a second inlet pipe and a second outlet pipe formed on the other side thereof to cooling water of a second temperature that is higher than the first temperature to be collected; and a cooling water circulation line provided between each of the connecting block, the cooling block, and the reactor body such that the cooling water introduced through the connection block can pass through the block cooling passage of the cooling block, then pass through the body cooling passage of the reactor body, and then be collected in the connecting block, wherein in the cooling block, a plurality of flow paths vertically or horizontally connected to each other are formed in an integrated body and a stopper is provided to allow a refrigerant to flow along the flow paths without leaking to the outside.
5. The plasma reactor of claim 4, wherein the cooling block comprises a front block provided in front of the reactor body or in front of the magnetic core; and a rear block provided in the rear of the reactor body or in the rear of the magnetic core.
6. The plasma reactor of claim 5, wherein the cooling water circulation line comprises: a first cooling line having one end connected to the first outlet pipe of the connecting block and the other end connected to a first block upper inlet of the front block; a second cooling line having one end connected to the first outlet pipe and the other end connected to a second block upper inlet of the rear block; a third cooling line having one end connected to a first block lower outlet of the front block and the other end connected to a first body lower inlet of the reactor body; a fourth cooling line having one end connected to a second block lower outlet of the rear block and the other end connected to a second body lower inlet of the reactor body; a fifth cooling line having one end connected to a third body upper outlet of the reactor body and the other end connected to the second inlet pipe of the connecting block; and a sixth cooling line having one end connected to a fourth body upper outlet of the reactor body and the other end connected to the second inlet pipe of the connecting block.
7. The plasma reactor of claim 5, wherein the rear block comprises: an integrated block body; a first vertical flow path which is formed in a vertical shape by passing through the inside of the block body from one surface of the block body; a first horizontal flow path which is formed in a horizontal shape by passing through the inside of the block body from a first point on a side surface of the block body and passes through one portion of the first vertical flow path; a second horizontal flow path which is formed in a horizontal shape by passing through the inside of the block body from a second point on the side surface of the block body and passes through another portion of the first vertical flow path; a second vertical flow path which is formed in a vertical shape by passing through the inside of the block body from a third point on the other surface of the block body and passes through the first horizontal flow path and the second horizontal flow path; a first sealing stopper provided at the first point so that a refrigerant, having passed through the first vertical flow path, can branch into the first horizontal flow path and the second horizontal flow path and then merge into the second vertical flow path; a second sealing stopper provided at the second point; a third horizontal flow path which is formed in a horizontal shape by passing through the inside of the block body from a fourth point on the side surface of the block body and passes through the second vertical flow path; a third vertical flow path which is formed in a vertical shape by passing through the inside of the block body from the other surface of the block body and passes through the third horizontal flow path; a third sealing stopper provided at the third point such that the refrigerant in the second vertical flow path can pass through the third horizontal flow path and be guided to the third vertical flow path; and a fourth sealing stopper provided at the fourth point such that the refrigerant in the second vertical flow path can pass through the third horizontal flow path and be guided to the third vertical flow path.
8. The plasma reactor of claim 5, wherein the front block comprises: an integrated block body; a first vertical flow path which is formed in a vertical shape by passing through the inside of the block body from one surface of the block body; a first horizontal flow path which is formed in a horizontal shape by passing through the inside of the block body from a first point on a side surface of the block body and passes through one portion of the first vertical flow path; a second horizontal flow path which is formed in a horizontal shape by passing through the inside of the block body from a second point on the side surface of the block body and passes through another portion of the first vertical flow path; a second vertical flow path which is formed in a vertical shape by passing through the inside of the block body from a third point on the other surface of the block body and passes through the first horizontal flow path and the second horizontal flow path; a first sealing stopper provided at the first point so that a refrigerant, having passed through the first vertical flow path, can branch into the first horizontal flow path and the second horizontal flow path and then merge into the second vertical flow path; a second sealing stopper provided at the second point; a fourth horizontal flow path which is formed in a horizontal shape by passing through the inside of the block body from a fifth point on the side surface of the block body and passes through the other portion of the first vertical flow path; and a fifth sealing stopper provided at the fifth point such that the refrigerant, having passed through the first vertical flow path, can branch into the first horizontal flow path, the second horizontal flow path, and the fourth horizontal flow path and then merge into the second vertical flow path.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0025]
[0026]
[0027]
[0028]
[0029]
BEST MODE FOR INVENTION
[0030] Hereinafter, several preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0031] The embodiments of the present invention are provided for more fully describing the present invention to those skilled in the art, and the embodiments below may be modified in various forms, and the scope of the present invention is not limited to the embodiments below. Rather, these embodiments are provided such that this disclosure will be thorough and complete and will fully convey the spirit of the present invention to those skilled in the art. Further, in the drawings, a thickness or a size of each layer is exaggerated for convenience and clarity of description.
[0032]
[0033] As shown in
[0034] Accordingly, as shown in (b) of
[0035] Therefore, a flow path in a complicated shape may be easily fabricated in one piece by forming vertical or horizontal flow paths in the integrated single block body through gun drilling or the like and blocking an unnecessary part with a stopper, so that the manufacturing cost and time can be greatly reduced. Also, refrigerant leaks may be prevented by using a stopper with excellent sealing capability instead of a sealing member. In addition, separate fixtures are not required due to the integrated shape, and thus manufacturing processes or time and costs can be further reduced and the heat transfer efficiency can be greatly increased since a boundary phenomenon does not occur.
[0036]
[0037] As shown in
[0038] Accordingly, the refrigerant that has passed through the first vertical flow path part V1 may branch into the first horizontal flow path part H1, the second horizontal flow path part H2, and the fourth horizontal flow path part H4 and then merge into the second vertical flow path V2.
[0039] Here, the rear block 32 of
[0040] More specifically,
[0041] As shown in
[0042] For example, as shown in
[0043] Also, for example, as shown in
[0044] The reactor body 10 may be formed of the first portion and the second portion described above, i.e., two pieces, to form an ignition electromotive force or a retaining electromotive force to ignite plasma discharge between the first portion and the second portion of the reactor body 10 and maintain the plasma.
[0045] That is, the first portion may be an upper branch pipe formed on an upper portion of the reactor body 10 and the second portion may be a lower branch pipe formed on a lower portion of the reactor body 10. Although not illustrated, a separate insulating member or a sealing member may be provided between the upper branch pipe and the lower branch pipe.
[0046] Accordingly, a cleaning gas or an exhaust gas before purification is introduced into the reactor body 10 through an inlet of the first portion, the plasma may be ionized or the exhaust gas may be purified inside the reactor body 10, and then the cleaning gas or the purified exhaust gas may be discharged through an outlet of the second portion.
[0047] That is, the plasma reactor 100 of the present invention may be used for the purpose of cleaning a process chamber or purifying the exhaust gas.
[0048] Meanwhile, as shown in
[0049] Accordingly, in the operation process of the plasma reactor 100 according to some embodiments of the present invention, when an induced electromotive force is formed in the magnetic core 20 by the primary winding, an annular plasma discharge loop may be generated in the reactor body 10. Here, a separate reactant gas may be supplied into the reactor body 10.
[0050] At this time, when the reactant gas or the exhaust gas of various chambers (not shown) is introduced into the reactor body 10, the gas is applied plasma energy and is excited to a plasma state or harmful components may be burnt or purified due to a reaction such as oxidation.
[0051] Here, the chambers may include, for example, an ashing chamber for removing a photoresist, a chemical vapor deposition (CVD) chamber configured to deposit an insulating film, and an etching chamber configured to etch apertures or openings on the insulating film to form interconnection structures. Alternatively, the chambers may include a physical vapor deposition (PVD) chamber configured to deposit a barrier film or a PVD chamber configured to deposit a metal film.
[0052] Meanwhile, for example, as shown in
[0053] More specifically, for example, as shown in
[0054] In particular, as shown in
[0055] In addition, particularly, as shown in
[0056] Accordingly, the cooling block 20 may make thermal contact with the outer surface of the reactor body 10 or the magnetic core 20 to facilitate heat exchange.
[0057] Meanwhile, as shown in
[0058] Accordingly, considering the fact that the cooling water is a fluid, the above-described first inlet pipe P11, the first outlet pipe P12, the second inlet pipe P21, and the second outlet pipe P22 may be formed on a single block body of the connecting block 40 such that the flow rate, temperature, and pressure of the cooling water can be simultaneously measured at the same place.
[0059]
[0060] As shown in
[0061] Here, the switching element (e.g., FET) may be cooled by using simply an O-ring, but when the cooling block of the present invention is used, an experimental measurement result shows that the cooling efficiency is improved by approximately 7.7% compared to the method of simply using the O-ring.
[0062] On the other hand, as shown in
[0063] More specifically, for example, as shown in
[0064] Therefore, the above-described cooling water circulation line L may allow the cooling water to flow from the upper portion to the lower portion of the cooling block 30 to cause primary heat exchange, then may allow the cooling water to flow from the lower portion to the upper portion of the reactor body 10 to cause secondary heat exchange, and may circulate the cooling water collected using the connecting block 40.
[0065] Accordingly, the flow of the cooling water may be primarily induced downward in the cooling block 30 of a relatively low temperature so as to be opposite to thermal convection, and the flow of the cooling water may be secondarily induced upward in the reactor body 10 of a relatively high temperature so as to conform to thermal convection.
[0066] Meanwhile, as shown in
[0067] More specifically, for example, the measurement sensor S may be formed by selecting at least one of a flow rate sensor S1 provided in the connecting block 40 and capable of measuring a flow rate of the cooling water, a temperature sensor S2 capable of measuring a temperature of the cooling water, a pressure sensor S3 capable of measuring a pressure of the cooling water, or a combination thereof.
[0068] In addition, as shown in
[0069] More specifically, for example, the plasma mode temperature control unit 51 may select and output at least one of a first flow control signal to control the flow rate of the cooling water to a first flow rate, a first temperature control signal to control the temperature of the cooling water to a first temperature, a first pressure control signal to control the pressure of the cooling water to a first pressure, or a combination thereof, so as to prevent overheating of the reactor body 10 or the magnetic core 20 when a plasma is generated.
[0070] Also, the standby mode temperature control unit 52 may select and output at least one of a second flow control signal to control the flow rate of the cooling water to a second flow rate that is less than the first flow rate, a second temperature control signal to control the temperature of the cooling water to a second temperature that is higher than the first temperature, a second pressure control signal to control the pressure of the cooling water to a second pressure that is lower than the first pressure, or a combination thereof, so as to prevent overcooling of the reactor body 10 or the magnetic core 20 during standby.
[0071] Here, the control units may be formed in the form of various electronic components such as a microprocessor, a central processing unit (CPU), a substrate, or the like, various circuits, various programs, or electrical signals, and detailed descriptions thereof will not be provided.
[0072] In addition, as shown in
[0073] Thus, in a standby mode in which a plasma is not generated, as there is no plasma heating source, the flow rate of the cooling water may be reduced, the temperature of the cooling water may be raised, or the pressure may be reduced to prevent overcooling of the reactor body or the magnetic core, thereby preventing the generation of particles and increasing the plasma ignition rate and retention rate.
[0074] Meanwhile, a method of cooling a plasma reactor according to some embodiments of the present invention may be a method that uses the above-described plasma reactor 100 in which the cooling water is flowed from the upper portion to the lower portion of the cooling block 30 to cause primary heat exchange, the cooling water is then flowed from the lower portion to the upper portion of the reactor body 10 to cause secondary heat exchange, and the cooling water collected using the connecting block 40 is circulated.
[0075] Hence, since all flows of the cooling water cannot be directed only upward, the cooling water may be flowed downward at a low temperature and be flowed upward at a high temperature to take the best advantage of thermal convection, thereby maximizing the cooling efficiency.
[0076] While one or more exemplary embodiments of the present invention have been described with reference to the figures, it will be understood by one of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present disclosure.
INDUSTRIAL APPLICABILITY
[0077] According to a cooling block and a plasma reactor having the same in accordance with one embodiment of the present invention, a flow path in a complicated shape may be easily fabricated in one piece by forming vertical or horizontal flow paths in the integrated single block body through gun drilling or the like and blocking an unnecessary part with a stopper, so that the manufacturing cost and time can be greatly reduced. Also, refrigerant leaks may be prevented by using a stopper with excellent sealing capability instead of a sealing member. In addition, separate fixtures are not required due to the integrated shape, and thus manufacturing processes or time and costs can be further reduced and the heat transfer efficiency can be greatly increased since a boundary phenomenon does not occur.