Diffuser for a radial compressor
11326619 · 2022-05-10
Assignee
Inventors
Cpc classification
F04D29/284
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/682
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/444
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/684
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/51
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/44
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a diffuser for a radial compressor, comprising a flow channel defined by a first side wall and a second side wall, a diffuser vane ring with a plurality of diffuser vanes that are at least partially arranged in the flow channel, each of the diffuser vanes having a pressure side and a suction side, a plurality of diffuser passages, said diffuser passages being formed between every two adjacent diffuser vanes of the plurality of diffuser vanes, and circulation openings, each circulation opening connecting the flow channel to a diffuser cavity, at least two circulation openings being associated with one diffuser passage, and a circulation opening associated with a diffuser passage being fluidically connected to another circulation opening associated with the same diffuser passage or to a circulation opening associated with another diffuser passage, via the diffuser cavity.
Claims
1. A diffuser for a radial compressor of a turbocharger, the diffuser comprising: a flow channel which is delimited by a first side wall and a second side wall, a diffuser vane ring with a plurality of diffuser vanes arranged at least partially in the flow channel, wherein each of the diffuser vanes has a pressure side and a suction side, a plurality of diffuser passages, wherein each of the plurality of diffuser passages is formed between two adjacent diffuser vanes of the plurality of diffuser vanes, and circulation openings, wherein each of the circulation openings connects the flow channel to a diffuser cavity, wherein at least two circulation openings are assigned to a diffuser passage, wherein a circulation opening assigned to a diffuser passage is fluidically connected to a further circulation opening assigned to the same diffuser passage or to a circulation opening assigned to another diffuser passage via the diffuser cavity, wherein the at least two circulation openings assigned to a diffuser passage are arranged at different positions in the direction of flow such that a downstream circulation opening discharges fluid supplied into the diffuser cavity and an upstream circulation opening returns fluid from the diffuser cavity into the diffuser passage, and wherein at least one of the circulation openings assigned to a diffuser passage is positioned upstream of the narrowest point of the diffuser passage.
2. The diffuser of claim 1, wherein two or more circulation openings which are connected to one another via the diffuser cavity are assigned to at least some of the diffuser passages.
3. The diffuser of claim 1, wherein at least one further of the circulation openings assigned to the diffuser passage is positioned downstream of the narrowest point of the diffuser passage.
4. The diffuser of claim 3, wherein the number of circulation openings positioned upstream of the narrowest point of the diffuser passage is greater than or equal to the number of circulation openings positioned downstream of the narrowest point of the diffuser passage.
5. The diffuser of claim 1, wherein at least one of the circulation openings positioned upstream of the narrowest point of the diffuser passage is arranged within the diffuser passage between the pressure side of a diffuser vane and the suction side of an adjacent diffuser vane.
6. The diffuser of claim 1, wherein at least one of the circulation openings positioned upstream of the narrowest point of the diffuser passage is positioned in front of the inlet of the diffuser passage in the direction of flow, wherein the inlet of the diffuser passage is determined by the vane inlet radius circle.
7. The diffuser of claim 1, wherein at least one of the circulation openings positioned upstream of the narrowest point of the diffuser passage is positioned within the diffuser passage between the pressure side of a diffuser vane and the suction side of an adjacent diffuser vane and at least one further of the circulation openings positioned upstream of the narrowest point of the diffuser passage is positioned in front of the inlet of the diffuser passage in the direction of flow, wherein the inlet of the diffuser passage is determined by the vane inlet radius circle.
8. The diffuser of claim 3, wherein at least one of the circulation openings positioned downstream of the narrowest point of the diffuser passage is arranged within the diffuser passage between the pressure side of a diffuser vane and the suction side of an adjacent diffuser vane.
9. The diffuser of claim 3, wherein at least one of the circulation openings positioned downstream of the narrowest point of the diffuser passage is positioned behind the outlet of the diffuser passage, wherein the outlet of the diffuser passage is determined by the vane outlet radius circle.
10. The diffuser of claim 3, wherein at least one of the circulation openings arranged downstream of the narrowest point of the diffuser passage is positioned within the diffuser passage between the pressure side of a diffuser vane and the suction side of an adjacent diffuser vane and at least one further of the circulation openings arranged downstream of the narrowest point of the diffuser passage is positioned behind the outlet of the diffuser passage, wherein the outlet of the diffuser passage is determined by the vane outlet radius circle.
11. The diffuser of claim 1, wherein each diffuser passage which has circulation openings is assigned a separate diffuser cavity.
12. The diffuser of claim 1, wherein several or all of the diffuser passages which have circulation openings are assigned a joint diffuser cavity.
13. The diffuser as claimed in claim 12, characterized in that the joint diffuser cavity is an annular channel.
14. The diffuser of claim 13, wherein one or more diffuser cavities are connected to a secondary fluid source.
15. The diffuser of claim 2, wherein the circulation openings assigned to a diffuser passage are positioned in each case upstream of the narrowest point of the diffuser passage.
16. The diffuser of claim 1, wherein a diffuser passage is assigned circulation openings with different cross-sectional surface areas and/or cross-sectional forms and/or orientations.
17. The diffuser of claim 1, wherein the number and/or the arrangement and/or the cross-sectional surface areas of the circulation openings vary in the circumferential direction of the diffuser vane ring.
18. A radial compressor comprising: the diffuser of claim 1, a compressor wheel which is arranged upstream of the diffuser and has compressor wheel vanes, and a spiral housing arranged downstream of the diffuser.
19. A turbocharger comprising: the radial compressor of claim 18.
20. The diffuser of claim 12, wherein one or more diffuser cavities are connected to a secondary fluid source.
21. The diffuser of claim 1, wherein the diffuser cavity and the circulation openings are provided on a shroud-side wall of the diffuser.
22. The diffuser of claim 1, wherein the diffuser vanes have different profiles.
23. The diffuser of claim 1, wherein the input angles of the diffuser passages are varied.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is described below on the basis of exemplary embodiments which are explained in greater detail on the basis of drawings. In the drawings:
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(15) Identical reference numbers are used for identical parts and parts with the same action in the following description.
DETAILED DESCRIPTION OF THE DRAWINGS
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(17) The represented radial compressor comprises a compressor wheel 18 which is arranged on a shaft 17 and which comprises a hub 19 and compressor wheel vanes 20 arranged on this hub. This compressor wheel is arranged in a compressor housing which generally comprises several components. These include a spiral housing 21 and an inlet housing 22. A bearing housing 24, in which shaft 17 is mounted, is located between the compressor and the turbine, not represented in
(18) Diffuser 2 which has a flow channel 3 and which serves to slow down the flow accelerated by the compressor wheel is arranged downstream of the compressor wheel in the direction of flow of the medium to be compressed. This is performed on one hand by diffuser vanes 6 of a diffuser vane ring, on the other hand by spiral housing 21 which has a spiral housing tongue in the transition region to flow channel 3 of diffuser 2. The compressed medium is supplied from the spiral housing to the combustion chambers of an internal combustion engine. Diffuser vanes 6 are connected on one side or both sides of flow channel 3 to a first side wall 4 or a second side wall 5.
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(20) Moreover, a pressure-equalizing opening, not represented in
(21) The diffuser vanes shown in
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(23) One alternative embodiment lies in assigning each diffuser passage an individual diffuser cavity which is connected via a respective pressure-equalizing opening 11 to the respective diffuser passage.
(24) Another alternative embodiment lies in not forming pressure-equalizing openings 11 in a slot-shaped manner, but rather to be circular.
(25) In contrast to the embodiments described on the basis of
(26) As a result of the positioning of the several circulation openings assigned to a diffusor passage, a connection of a position arranged downstream to a position arranged upstream, preferably a connection of a position arranged downstream of the narrowest point of the respective diffuser channel to a position arranged upstream of the narrowest point of the respective diffuser passage is performed via the diffuser cavity. As a result of such a positioning of the circulation openings assigned to a diffuser passage, it is achieved that a discharge of the supplied fluid into the diffuser cavity is performed by way of the circulation opening arranged in each case downstream and a return of fluid from the diffuser cavity into the diffuser passage is performed by way of the circulation opening arranged in each case upstream, which locally reduces the flow cross-section aerodynamically and influences the direction of flow and speed. If this arrangement is embodied on the shroud side, i.e. on the side of the diffuser facing away from the bearing housing, an aerodynamic expansion of the diffuser vane extending in the upstream direction can thus be achieved by corresponding positioning of the circulation openings. In the case of such a positioning of the circulation openings, an existing pressure difference is respectively used to drive a fluid mass flow through the diffuser cavity.
(27) As a result of these measures, it is advantageously achieved that the mass flow rate conducted past the diffuser passage and the returned mass flow rate bring about automatic regulation according to a desired rotational speed characteristic curve of the compressor arranged upstream of the diffuser. This leads to a stabilization of the compressor operation. As a result of the return of the fluid, the surge limit of the compressor is advantageously displaced in the direction of lower fluid mass flow rates and, as a result of the discharge of the fluid, the choke limit of the compressor is displaced in the direction of higher fluid mass flow rates. This corresponds to an increase in size of the working range of the compressor. In this case, a deceleration or even a disappearance of the fluid flow can arise in the range between the surge limit and the choke limit, which has advantages in terms of the maximum efficiency which can be achieved.
(28) In order to further increase the advantages described above of the invention, the number of circulation openings assigned to the respective diffuser passage can be increased. This increases in particular the stabilization effect of the described measures. This is in particular due to the fact that the measures described at least delay an occurrence of critical fluid flow situations on the shroud side and/or the stroke side of the diffuser and as a result expand the working range of the compressor.
(29) The circulation openings of the diffuser passages can all have the same cross-sectional form and the same cross-sectional surface area. Alternatively to this, it is also possible that the circulation openings assigned to a diffuser passage have different cross-sectional forms and/or cross-sectional surface areas and/or different orientations.
(30) These circulation openings and their relative positioning to one another must in any event be configured so that the fluid flow flowing through the circulation openings is sufficiently large in order to increase the working range of the diffuser in comparison with the working range of known diffusers.
(31) For example, one embodiment lies in selecting the spacing of circulation openings spaced apart from one another in the direction of flow so that it is at least 25%, preferably at least 30% or at least 35% of the chord length of a diffuser vane.
(32) Another embodiment lies in selecting the spacing of circulation openings adjacent to one another perpendicular to the direction of flow so that it is at least 25% of the spacing between two diffuser vanes adjacent to one another.
(33) A further embodiment lies in the fact that, at at least one operating point, the percentage ratio of the mass flow which circulates through the circulation openings is greater than 1% of the entire mass flow.
(34) Sketches to illustrate possible arrangements of the circulation openings assigned to a diffuser passage are explained in greater detail below on the basis of
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(36) Both circulation openings 11 are fluidically connected to one another by a diffuser cavity formed as an annular channel and common to all the diffuser passages. This annular channel extends around the entire circumferential region of the diffuser vane ring and consequently connects diffuser passages 13.sub.1 to 13.sub.18 fluidically to one another via circulation openings 11 of these diffuser passages.
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(46) An advantageous further development of the invention which can be used in all the exemplary embodiments described above lies in connecting a joint diffuser cavity formed as an annular channel to a secondary fluid source. The fluid provided by this secondary fluid source can be used to rinse the annular channel with the fluid where necessary. As a result, potential deposits and residues from carbonization by oil-containing intake air which could block the annular channel and the circulation openings can be rinsed out of the annular channel and thus also out of the circulation openings.
(47) One alternative embodiment of the invention lies in only assigning certain diffuser passages with circulation openings, for example, those diffuser passages which are arranged in a circumferential region of the diffuser vane ring, in the vicinity of which instabilities can arise during operation, for example, in the vicinity of a spiral tongue-side outlet of the flow channel of the diffuser.
(48) One advantageous embodiment of the invention lies in providing the diffuser cavity/cavities and the circulation openings in the shroud-side side wall of the diffuser.
(49) A further advantageous embodiment of the invention lies in embodying the side walls of the diffuser to be divergent at least in portions.
(50) A further advantageous embodiment of the invention lies in using diffuser vanes with different profiles.
(51) A further advantageous embodiment of the invention lies in varying the input angles of the diffuser passages by rotating diffuser vanes.
(52) A further embodiment of the invention lies in assigning each diffuser passage which has circulation openings a separate diffuser cavity. This diffuser cavity can be a simple connecting line.
(53) A further embodiment lies in fluidically connecting a circulation opening assigned to a diffuser passage to a circulation opening assigned to a different diffuser passage, preferably to a circulation opening assigned to an adjacent diffuser passage, via the diffuser cavity, for example, a circulation opening arranged upstream of the narrowest point of a diffuser passage to a circulation opening assigned to a directly adjacent diffuser passage downstream of the narrowest point.
LIST OF REFERENCE NUMBERS
(54) 1 Radial compressor 2 Diffuser 3 Flow channel 4 First side wall of the diffuser 5 Second side wall of the diffuser 6 Diffuser vane 6.sub.1, . . . , 6.sub.18 Diffuser vanes 7 Pressure side of the diffuser vane 8 Suction side of the diffuser vane 9 Vane inlet edge 10 Vane outlet edge 11 Circulation opening 12 Throat; narrowest point of a diffuser passage 13 Diffuser passage 13.sub.1, . . . , 13.sub.18 Diffuser passages 14 Direction of flow 15 Joint diffuser cavity; annular channel 16 Individual diffuser cavity 17 Shaft 18 Compressor wheel 19 Hub 20 Compressor wheel vane 21 Spiral housing 21a Spiral housing tongue 22 Inlet housing 23 Spiral housing-side outlet of the diffuser channel 24 Bearing housing 25 Vane inlet radius circle 26 Vane outlet radius circle