Pressing tool for pressing fittings for producing pipe connections and method for pressing fittings

Abstract

A pressing tool for pressing fittings to produce pipe connections, with two opposing pressing jaws, each having a pressing section and a lever section, and having a retaining element for swivel connecting the pressing jaws, wherein the pressing sections form a receiving section and wherein pressing the lever sections apart causes the receiving section to close. An actuator spindle, a spindle nut and at least two actuator levers are provided, and each actuator lever is swivel connected at one end to the lever section of a pressing jaw and each actuator lever is swivel connected at another end to the spindle nut. A method for pressing fittings for the production of pipe connections is also disclosed.

Claims

1. A pressing tool for pressing fittings for the production of pipe connections comprising: two opposing pressing jaws which each have a pressing section and a lever section, and a retaining element for swivel connecting the pressing jaws, wherein the pressing sections form a receiving section and wherein pressing apart the lever sections causes the receiving section to close, wherein an actuator spindle, a spindle nut and at least two actuator levers are provided, wherein each actuator lever is swivel connected at one end to the lever section of a pressing jaw, and wherein each actuator lever is swivel connected at another end to the spindle nut, characterized in that, in a first end position of the spindle nut the receiving section is open, in a press position of the spindle nut the receiving section is closed, in a second end position of the spindle nut the receiving section is open, the actuator spindle has a threaded section and two subsequently attached threadless cylinder sections, and the spindle nut is disengaged from the threaded section when reaching at least one of the first end position and the second end position.

2. The pressing tool according to claim 1, characterized in that, a swiveling movement of the pressing jaws effects a symmetrical movement of the pressing sections.

3. The pressing tool according to claim 1, characterized in that, at least one spring stop is provided for the suspension of the movement of the spindle nut in at least one of the first end position and the second end position.

4. The pressing tool according to claim 1, characterized in that, at least one spring means is provided for a suspended connection of the spindle nut and the actuator levers and/or for a suspended connection between the actuator levers and the pressing jaws and/or between the retaining element and the pressing jaws.

5. The pressing tool according to claim 1, characterized in that, the actuator levers are C-shaped.

6. The pressing tool according to claim 1, characterized in that, the pressing jaws are connected to one another via a ratchet mechanism.

7. The pressing tool according to claim 1, characterized in that, the spindle nut comprises a housing and an inner nut and the spindle nut is configured for use with an overrunning clutch in two actuation directions.

8. A method for pressing fittings for producing pipe connections comprising: providing a pressing tool, the pressing tool comprising: two opposing pressing jaws which each have a pressing section and a lever section, and a retaining element for swivel connecting the pressing jaws, wherein the pressing sections form a receiving section and wherein pressing apart the lever sections causes the receiving section to close, wherein an actuator spindle, a spindle nut and at least two actuator levers are provided, wherein each actuator lever is swivel connected at one end to the lever section of a pressing jaw, and wherein each actuator lever is swivel connected at another end to the spindle nut, characterized in that, in a first end position of the spindle nut the receiving section is open, in a press position of the spindle nut the receiving section is closed, and in a second end position of the spindle nut the receiving section is open; wherein the pressing tool is moved from the first end position via the press position to the second end position by applying a torque, wherein in the first end position and in the second end position the receiving section is open, and wherein in the press position the receiving section is closed.

9. The method according to claim 8, in which the pressing tool is actuated alternately in two actuator actuation directions by opposite torques, and in which after each change of the actuation direction a pressing of a fitting is performed.

10. The method according to claim 8, in which the pressing jaws are suspended in the first end position and in the second end position.

11. The method according to claim 8, in which the spindle nut is disengaged from a threaded section of the actuator spindle when reaching at least one of the first end position and the second end position.

12. The method according to claim 8, in which a production tolerance of a pipe connection is compensated by a suspended connection and/or by a shape of the actuator levers, wherein the suspended connection is a connection between the pressing jaws, a connection between each actuator lever and each respective lever section and/or a connection between each actuator lever and the spindle nut.

13. The method according to claim 8, in which an intermediate position, which is reached between the two end positions when the pressing tool is moved, is held by a ratchet mechanism.

14. The method according to claim 8, in which a complete pressing of a pipe connection is achieved by using a double overrunning clutch.

15. A pressing tool for pressing fittings for the production of pipe connections comprising: two opposing pressing jaws which each have a pressing section and a lever section, and a retaining element for swivel connecting the pressing jaws, wherein the pressing sections form a receiving section and wherein pressing apart the lever sections causes the receiving section to close, wherein an actuator spindle, a spindle nut and at least two actuator levers are provided, wherein each actuator lever is swivel connected at one end to the lever section of a pressing jaw, and wherein each actuator lever is swivel connected at another end to the spindle nut, characterized in that, in a first end position of the spindle nut the receiving section is open, in a press position of the spindle nut the receiving section is closed, in a second end position of the spindle nut the receiving section is open, and at least one spring means is provided for a suspended connection of the spindle nut and the actuator levers and/or for a suspended connection between the actuator levers and the pressing jaws and/or between the retaining element and the pressing jaws.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

Description of the Invention

(1) Further features and advantages of this invention result from the following description of several embodiments, whereby reference is made to the attached drawing. Shown in the drawings:

(2) FIG. 1a-d a first embodiment of a pressing device according to the invention for the pressing of fittings for the production of pipe connections in three different positions of a pressing stroke,

(3) FIG. 2 a second embodiment of a pressing device according to the invention,

(4) FIG. 3a, b a third embodiment of a pressing device according to the invention,

(5) FIG. 4a-c a fourth embodiment of a pressing device according to the invention,

(6) FIG. 5a-c a fifth embodiment of a pressing device according to the invention,

(7) FIG. 6a-e a sixth embodiment of a pressing device according to the invention,

(8) FIG. 7 a seventh embodiment of a pressing device according to the invention,

(9) FIG. 8 an eighth embodiment with a handle,

(10) FIG. 9a-b in the ninth embodiment with a housing,

(11) FIG. 10a-e a tenth embodiment of a pressing device according to the invention and

(12) FIG. 11a-e an eleventh embodiment with a pressing section for axial pressing of a fitting.

(13) In the following description of the different embodiments according to the invention, the same components are provided with the same reference signs, even if the components may differ in their dimensions or shape in the different embodiments.

(14) FIGS. 1a to 1c show a pressing tool 2 for pressing fittings 4 to produce a pipe connection, wherein the corresponding pipe is not shown in FIG. 1.

(15) The pressing tool 2 has two opposite pressing jaws 6 and 8, each with a pressing section 10, 12 and a lever section 14, 16. One retaining element 18 connects the pressing jaws 6 and 8 by means of two bolts 20 and 22, which can be swiveled. The pressing sections 10, 12 form a receiving section 24 in which the fitting 4 is incorporated. The pressing sections 10, 12 have an inner surface 10a, 12a with a press contour adapted to the outer contour of the fitting 4.

(16) Due to the geometry of the pressing tool 2 shown, pressing the lever sections 14, 16 apart causes a closing or the pressing sections 10 and 12 and thus of the receiving section 24.

(17) According to the invention, an actuator spindle 26, a spindle nut 28 and two actuator levers 30, 32, which can also be referred to as toggle levers, are provided. The actuator spindle 26 has an external thread 27.

(18) Each actuator lever 30, 32 is swivel connected at one end to the lever section 14, 16 via a bolt 34, 36 acting as a rotary axis with one of the pressing jaws 6, 8. In addition, each actuator lever 30, 32 is swivel connected at another end to the spindle nut 28 via a bolt 38, 40 acting as a rotary axis.

(19) A hand crank 44 is provided at one free end 42 of the actuator spindle 26, which is connected to the actuator spindle 26 via an internal hexagon with an external hexagon 45. This allows a manually generated torque to be applied to the actuator spindle 26. The other end of the actuator spindle 26 is rotatable mounted in a bearing 48 within the retaining element 18.

(20) In a first end position of the spindle nut 28, which is shown in FIG. 1a, the distance between the lever sections 14, 16 is large or maximum, so that the pressing sections 10, 12 are spaced apart and the receiving section 24 is open. Thus the fitting 4 to be pressed can be arranged in the receiving section 24.

(21) By rotating the hand crank 44, the spindle nut 28 is moved along the actuator spindle 26 until, in an intermediate stage shown in FIG. 1b, a press position of the spindle nut 28 is reached, in which a maximum distance between the pressing sections 14, 16 and thus the closed position of the pressing sections 10, 12 is achieved. In the press position, the actuator levers 30, 32 are essentially perpendicular to the axis of the actuator spindle 26. The pressing sections 10, 12 then adjoin each other or have a minimum distance to each other, the receiving section 24 is closed and the fitting 4 is completely pressed.

(22) By rotating the crank handle 44, a second end position of the spindle nut 28 as shown in FIG. 1c is reached, in which the distance between the lever sections 14 and 16 is again greater or maximum. The receiving section 24 is open again and the pressing tool 2 can be removed from the pressed fitting 4.

(23) Thus a method for pressing fittings 4 for producing pipe connections can be carried out, in which a pressing tool 2 with two pressing jaws 6, 8 forming a receiving section 24 is used and in which the pressing tool 2 is moved from a first end position via a press position to a second end position by application of a torque, wherein in the first end position and in the second end position the receiving section 24 is open and wherein in the press position the receiving section 24 is closed.

(24) Furthermore, the pressing tool can be actuated alternately in two actuation directions by opposite torques, so that after each change of the actuation direction a new pressing of a fitting 4 can be carried out.

(25) The pressing tool 2 shown in FIG. 1 is established symmetrically to the axis of the actuator spindle 26, so that a swiveling movement of the pressing jaws 6, 8 causes a symmetrical movement of the pressing sections 10, 12. The symmetry can be seen in the two FIGS. 1a and 1c from the fact that the respective angle between the actuator levers 30, 32 and the actuator spindle 26 is opposite, but the amount is essentially the same. Moving the spindle nut 28 back and forth then results in two almost identical pressing operations. Due to mechanical play or other inaccuracies, the motion sequences are only identical in the ideal case.

(26) The following measures are taken to detect the end of a pressing operation.

(27) As shown in FIGS. 1a and 1c, two spring stops consisting of a cylindrical spring 50, 52 and stops 54, 56 as well as two stop rings 58, 60 are provided for the suspension of the movement of the spindle nut 28 in each of the two end positions. This means that when the end position is reached, the torque to be applied is greatly increased and an end of the respective pressing operation can be detected by the user. In FIG. 1b these details have been omitted for the sake of clarity.

(28) FIG. 1d shows the previously described pressing tool 2 which is connected to a cordless screwdriver 200 which actuates the actuator spindle 26 in two different directions of rotation.

(29) A further possibility of recognizing the end of a pressing operation is shown in FIG. 2. Here is another embodiment of a pressing tool 2 is shown, where the same components, as explained in FIG. 1, have the same reference signs.

(30) In contrast to FIG. 1, the retaining element 18 has a curved shape, so that the bearing 48 has a larger distance to the pressing sections 10, 12 with otherwise the same geometry and the lever sections 14, 16 can be extended without the length of the actuator levers 30, 32 having to be increased.

(31) According to FIG. 2, the actuator spindle 26 has an external thread 27 in the form of a thread section 62 and two subsequent threadless cylinder sections 64, 66. This causes the spindle nut 28 to disengage from the thread section 62 when one of the two end positions is reached. A further rotation of the actuator spindle 26 then no longer effects an advancement of the spindle nut 28 and the end of the pressing operation becomes clear.

(32) As already explained in connection with FIG. 1, the cylindrical springs 50, 52 cause the spindle nut 28 to be pressed in the direction of the thread section 62, so that when the direction of rotation of the actuator spindle 26 is reversed, the spindle nut 28 again engages the thread section 62.

(33) Another way of detecting the end of a pressing operation is shown in FIG. 3a and FIG. 3b. An elastic element 18c is arranged between the spindle bearing 48 and the respective pressing jaws 6, 8, e.g. an elastomer spring or a compression spring. This element is arranged between the outer mounting plates 18a and 18b in such a way that a force can be transmitted to the lever sections 14, 16. The force build-up is caused by the elastic deformation of the spring element.

(34) At the moment of pressing, see FIG. 1b, the generated force is minimal, preferably equal to zero. When the spindle nut 28 is moved to one of the two end positions according to FIG. 3a or FIG. 3b, the force increases and reaches the maximum force in the respective end positions. Similar to the concept described above, the torque required to rotate the actuator spindle 26 increases during this technical implementation and the end of the pressing operation can be determined by the user.

(35) FIGS. 4a to 4c show a further embodiment of a pressing device 2 according to the invention, in which an elastic suspension of the actuator levers 30, 32 with respect to the actuator spindle 28 is realized.

(36) The spindle nut 28 has the following elements. An inner nut 70 is arranged between two retaining elements 72, 74, whereby the actuator levers 30, 32 are articulated to the retaining elements by means of bolts 38, 40. The nut 70 has two webs 76, 78, each projecting in the direction of the retaining elements 72, 74, which are accommodated in slots 80, 82 in the retaining elements 72, 74 for guiding the nut 70. This is illustrated in FIG. 4c with a small arrow.

(37) The two retaining elements 72, 74 are connected to each other by screws 84, 86 and nuts 88, 90 and are pressed apart by cylindrical springs 92, 94. The dimensions of the inner nut 70 and the arrangement of the retaining elements 72, 74 are selected so that there is a mechanical play between the nut 70 and the retaining elements 72, 74, which is illustrated by the two arrows in FIG. 4b.

(38) During the movement of the spindle nut 28 along the actuator spindle 26, the greatest forces are exerted on the actuator levers 30, 32 and the spindle nut 28 in the section of the press position. Since the geometry of the pressing device 2 is established for a fitting with predetermined dimensions, the springs 92, 94 and the provision of the clearance described can automatically compensate for dimensional changes or tolerances of the fitting during operation, without excessive loading of the pressing tool. Factory presettings, as with known stroke-controlled pressing tools, are not required.

(39) The embodiment shown in FIG. 4 thus implements a pressing device 2 with two spring means in the form of springs 92, 94 to suspend the connection of the spindle nut 28 with the actuator levers 30, 32.

(40) In the same way, without it being shown in the figures, for the suspension of the connection between the actuator levers 30, 32 and the pressing jaws 6, 8 and/or between the retaining element 18 and the pressing jaws 6, 8, a configuration of the connection according to FIG. 4 can be provided.

(41) A further possibility for automatic compensation of deviations in the dimensions of the fitting to be pressed is provided by the embodiment shown in FIGS. 5a to 5c. The pressing tool 2 according to FIG. 5 has the same components as described in the previous embodiments.

(42) In contrast to the other embodiments, in which the geometry of the pressing tool 2 is axially symmetrical over the longitudinal axis of the actuator spindle 28, the actuator levers 30, 32 are curved and essentially C-shaped. In this embodiment, the spindle nut 28 also occupies two end positions according to FIGS. 5a and 5c, between which the spindle nut 28 is moved by rotating the actuator spindle 26.

(43) The effect of the curved shape of the actuator levers 30, 32 comes into effect in the press position shown in FIG. 5b. In the press position, the strongest forces of the lever sections 14, 16 act in the direction of the actuator spindle 26. If the forces are too high due to too large dimensions, e.g. due to unfavorable tolerances of the fitting 4 to be pressed, the actuator levers 30, 32 can deform due to the curved shape and yield to the forces. In other words, pressing the C-shape together results in force or tolerance compensation.

(44) In the further embodiment of a pressing device shown in FIGS. 6a to 6e, a mechanism is realized which ensures a complete passage of a pressing stroke.

(45) The pressing tool 2 according to FIGS. 6a, 6c and 6e has the same components as already explained in the previously explained embodiments. Therefore the same reference signs designate the same elements as before.

(46) In addition to the previous elements, the pressing jaws 6, 8 are connected to each other by a ratchet mechanism 100, using the same bolts 34, 36 which are used to connect the lever sections 14, 16 with the actuator levers 30, 32. The ratchet mechanism 100 has a guide rail 102 and a rack 104, with the guide rail 102 connected to the upper lever section 14 and the rack 104 connected to the lower lever section 16 as an example. Within the guide rail 102, a ratchet element 106 is rotatable mounted and preloaded by means of a spring 108.

(47) In the first end position according to FIG. 6a, the guide rail 102 and the rack 104 are pressed together and the ratchet element 106 does not engage with the rack 104. When the actuator spindle 26 is rotated and the spindle nut 28 is moved, the ratchet element 106 engages with the rack 104, as shown in FIG. 6b. By this engagement, the ratchet mechanism 100 blocks against a reversal of the movement of the spindle nut 28, since the ratchet element 106 is blocked by the engagement with the rack 104.

(48) When the press position shown in FIG. 6c is reached, the ratchet element 106 is disengaged from the rack 104. When the spindle nut 28 continues to move, the ratchet element 106 is re-engaged from the rack 104, as shown in FIG. 6d. Since complete pressing has been achieved, the ratchet has no locking effect until it reaches the end position according to FIG. 6e. In the second end position according to FIG. 6e, the ratchet mechanism 100 takes the starting position as in the first end position according to FIG. 6a. A new pressing stroke can thus be started.

(49) The ratchet mechanism 100 thus prevents the movement of the spindle nut 26 from being reversed during the pressing phase of the pressing sections 10, 12. A complete pressing of the fitting 4 is thus ensured.

(50) The shape of the teeth of the rack 104 is asymmetrical, so that in the position according to FIG. 6d the rack 104 can no longer block the ratchet element 106. Thus the movement of the spindle nut 28 after passing through the press position according to FIG. 6c can be reversed without reaching the second end position according to FIG. 6e.

(51) FIG. 7 shows an embodiment of a pressing device 2 with modified pressing sections 10, 12, which are established as sleeve holders 110, 112 and are suitable for fittings in which axial displacement of a pressing sleeve results in a pressing of the fitting. The sleeve holders 110, 112 move essentially linear towards and away from each other during the advancement of the spindle nut. Essentially linear means that the sleeve holders 110, 112 themselves participate in a rotary movement, but due to the small angular section this movement can be almost equated to a linear movement.

(52) FIG. 8 shows another embodiment of a pressing device 2 with a handle 120 attached to the retaining element 18. This makes it easier for the user to handle the pressing tool.

(53) FIGS. 9a and 9b finally show an embodiment of a pressing device 2 with a housing 130, which at least partially surrounds, the pressing jaws 6, 8, the retaining element 18, actuator lever 30, 32 and the spindle nut 28 and thus also the actuator spindle 26. The housing 130 protects the user from unintentional reaching into the mechanics of the pressing device 2. If necessary, the handle 120 shown in FIG. 8 can also be connected to the housing 130.

(54) FIG. 9a shows the pressing tool in an outer end position, in which the spindle nut 28 and the actuator levers 30, 32 protrude partially from the housing 130. In the press position shown in FIG. 9b, i.e. when the greatest forces are generated in the pressing device, the entire mechanics of the pressing device 2 are protected.

(55) FIGS. 10 and 11 show embodiments of a pressing device 2 with a double freewheel, wherein the spindle nut 28 has a housing 140 and an inner nut 142 and wherein the spindle nut 28 is established for an overrunning clutch in two actuation directions. An overrunning clutch or also a freewheel is understood to be a clutch acting only in one direction of rotation. In the following, the term freewheel is used synonymously for overrunning clutch.

(56) FIG. 10a-e show an embodiment with a double freewheel with a pulling inner nut 142, as described below. Within the 140 housing, the inner nut 142 is arranged so that it can rotate by means of several axially distributed bearings 144, whereby axial movement of the inner nut 142 relative to the 140 housing remains possible. The inner thread of the inner nut 142 engages with the external thread of the actuator spindle 26.

(57) In addition, a first freewheel 146 and a second freewheel 148 are provided, each locking in one direction of rotation of the inner nut 142 relative to the housing 140 and releasing in the other direction of rotation, the locking and releasing of the two freewheels 146 and 148 being oppositely established.

(58) At the axial ends, the inner nut 142 has a circumferential recess 150, 151, while the housing 140 has corresponding C-shaped clamping rings 152, 153 in an inner circumferential groove 154, 155. Thus the inner nut 142 can be held detachably in an axial position within the housing 140 by means of the clamping ring 152. This axial relative position can only be released by an axial force exceeding a threshold value, which, however, is not exceeded during a pressing stroke.

(59) FIGS. 10a and 10b show the end position in which the housing 140 rests against the spring 50 and in which a new pressing stroke begins. The actuator spindle 26 is actuated for a rotary movement so that the inner nut 142, held and locked by the first freewheel 146, executes an axial movement, in FIG. 10b to the left. Thereby the inner nut 142 pulls the housing 140 in the same axial direction by means of the arrangement of recess 150, clamping ring 152 and groove 154. The pressing stroke is performed.

(60) After passing through the press position, the position shown in FIG. 10c is reached in which the housing 140 comes into contact with the spring 52. Due to the continuous rotation of the actuator spindle 26, a counterforce is built up by the spring 52, whereby the threshold is overcome and the connection of the clamping ring 152 between the housing 140 and the inner nut 142 is released. The inner nut 142 continues to engage with the first freewheel 146 and moves axially relative to the housing 140, in FIG. 10c to the left.

(61) During the continued movement, the inner nut 142 engages with the second freewheel 148, as shown in FIGS. 10c and 10d. At the position reached in FIG. 10e, the clamping ring 155 engages with the recess 151 and connects the inner nut 142 again releasable with the housing 140. From this second end position a further pressing stroke can be started by an actuation of the actuator spindle in the opposite direction of rotation.

(62) The axial locking of the inner nut 142 with the housing 140 is force-controlled and unlocked via the clamping ring. Spring-loaded thrust pieces can also be used. Mechanical or electronic release mechanisms are also conceivable which release the connection between inner nut 142 and housing 140 in the respective end position.

(63) FIG. 11a-e shows an embodiment with a double freewheel with a sliding inner nut 142 arranged inside a housing 140 with axial stops 160 and 162. The actuator spindle 26 is established as in the embodiment according to FIG. 2 and has a central thread section 62 and two adjacent threadless cylinder sections 64 and 66.

(64) As already shown in connection with FIG. 10, the inner nut 142 is rotatable arranged within the housing 140 by means of several axially distributed bearings 144, whereby an axial movement of the inner nut 142 relative to the housing 140 remains possible. The inner thread of the inner nut 142 engages with the external thread of the actuator spindle 26.

(65) Furthermore, a first freewheel 146 and a second freewheel 148 are provided, each locking in one direction of rotation of the inner nut 142 relative to the housing 140 and releasing in the other direction of rotation, the locking and releasing of the two freewheels 146 and 148 being oppositely aligned.

(66) In the first end position shown in FIGS. 11a and 11b, the inner nut 142 is not engaged with the threaded section 62 and is located on the cylinder section 64. The spring 50 pushes the inner housing 142 toward the threaded section 62. By rotating the actuator spindle 26, the inner thread of the inner nut 142 engages with the threaded section 62, as shown in FIG. 11c. In this position, the inner nut 142 engages with the first freewheel, which locks against the actuation direction of the actuator spindle 26.

(67) At the same time, the second freewheel 148 engages the inner nut 142, so that the inner nut 142 locks in the direction of actuation rotation by the freewheel 148. Thus the inner nut 142 moves further into the housing 140 until the inner nut 142 comes into contact with the stop 162. This position is shown in FIG. 11d.

(68) If the actuator spindle 26 is rotated continuously, the inner nut 142 presses the housing 140 over the stop 162 in the direction to the left in FIGS. 11d and 11e and thus performs the pressing stroke. If the direction of rotation of the actuator spindle 26 is changed prematurely, the second freewheel releases and the inner nut 142 rotates with the actuator spindle 26 on the spot without producing a backward or opening movement.

(69) In the second end position shown in FIG. 11e, the inner thread of the inner nut 142 is disengaged from the thread section 62 and engages the cylinder section 66. In this position, a further rotation of the actuator spindle 26 will not cause further movement of the inner nut 142.

(70) Starting from the second end position, a new pressing stroke can be performed by rotating the actuator spindle 26 in the reverse direction.