Porous membrane for water treatment and method for preparing the same
11325074 · 2022-05-10
Assignee
Inventors
Cpc classification
B01D71/38
PERFORMING OPERATIONS; TRANSPORTING
B01D71/44
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
B01D67/003
PERFORMING OPERATIONS; TRANSPORTING
B01D2323/18
PERFORMING OPERATIONS; TRANSPORTING
B01D67/0025
PERFORMING OPERATIONS; TRANSPORTING
B01D2325/02833
PERFORMING OPERATIONS; TRANSPORTING
B01D2325/028
PERFORMING OPERATIONS; TRANSPORTING
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/403
ELECTRICITY
H01M10/0525
ELECTRICITY
International classification
B01D67/00
PERFORMING OPERATIONS; TRANSPORTING
B01D71/38
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention provides a porous membrane for water treatment, comprising: a high molecular weight polyethylene, a water-soluble polymer and an antioxidant, the high molecular weight polyethylene having an average molecular weight of 1.0×10.sup.5 to 10.0×10.sup.6 and a density of 0.940 to 0.976 g/cm.sup.3; wherein, the weight of the water-soluble polymer is 5 to 50 parts, the weight of the antioxidant is 0.1 to 10 parts, based on 100 parts of the weight of the high molecular weight polyethylene. The porous membrane for water treatment prepared by the present invention has a thickness of 5 to 30 μm, a pore size of 10 to 100 nm, a porosity of 20 to 60%, and a surface contact angle of 30° to 95°. The porous membrane according to the present invention has good durability, simple preparation process, and relatively thin thickness, a uniform pore size distribution and small pore size, good hydrophilicity, as well as good filtration and adsorption effect.
Claims
1. A porous membrane for water treatment, consisting essentially of: a high molecular weight polyethylene, a water-soluble polymer and an antioxidant, the high molecular weight polyethylene having an average molecular weight of 1.0×10.sup.5 to 10.0×10.sup.6 and a density of 0.940 to 0.976 g/cm.sup.3; wherein, the weight of the water-soluble polymer is 20 to 50 parts, the weight of the antioxidant is 0.1 to 10 parts, based on 100 parts of the weight of the high molecular weight polyethylene; the porous membrane for water treatment has a thickness of 5 to 30 μm, a pore size of 10 to 100 nm, a porosity of 20 to 60%, and a surface contact angle of 30° to 95°.
2. The porous membrane for water treatment according to claim 1, characterized in that the water-soluble polymer is one or more selected from the group consisting of carboxymethyl starch, starch acetate, hydroxymethyl cellulose, carboxymethyl cellulose, polyacrylamide, hydrolyzed polyacrylamide, ethyl cellulose, polymaleic anhydride, polyacrylic acid, polyvinylpyrrolidone, polyvinyl alcohol and polyethylene oxide.
3. The porous membrane for water treatment according to claim 1, characterized in that the antioxidant is one or more selected from the group consisting of 4,4-thiobis(6-tert-butyl-m-cresol), dibutylhydroxytoluene, phosphite ester, tert-butyl hydroquinone, n-octadecyl β-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionate, 1,1,3-tris(2-methyl-4-hydroxy-5-tert-butylphenyl) butane, 2-tert-butyl-6-methylphenol, N,N′-bis(β-naphthyl) p-phenylenediamine, dilauryl thiodipropionate, trinonylphenyl phosphite, and triphenyl phosphite.
4. A method for preparing a porous membrane for water treatment, the method comprising at least: 1) mixing a high molecular weight polyethylene, a water-soluble polymer, a pore-forming agent and an antioxidant, and stirring uniformly to form a mixture, wherein the high molecular weight polyethylene has an average molecular weight of 1.0×105 to 10.0×106 and a density of 0.940 to 0.976 g/cm.sup.3; and the weight of the water-soluble polymer is 20 to 50 parts, the weight of the pore-forming agent is 100 to 500 parts, and the weight of the antioxidant is 0.1 to 10 parts, based on 100 parts of the weight of the high molecular weight polyethylene; 2) dissolving the high molecular weight polyethylene, the antioxidant and the water-soluble polymer in the pore-forming agent at a temperature to form a mixture, and extruding the mixture by a twin-screw extrusion process; 3) casting the mixture into a strip; 4) extracting the strip to remove the pore-forming agent therein, stretching the strip into a film, subjecting the film to a secondary extraction, and washing; 5) subjecting the film to heat setting and coiling steps to obtain the porous membrane for water treatment.
5. The method for preparing a porous membrane for water treatment according to claim 4, characterized in that in the step 1), the high molecular weight polyethylene, the water-soluble polymer, the pore-forming agent and the antioxidant are added to a continuous mixing and charging kettle, mixed, and stirred uniformly at a speed of 45-55 rpm to form the mixture.
6. The method for preparing a porous membrane for water treatment according to claim 4, characterized in that in the step 2), the high molecular weight polyethylene, the antioxidant and the water-soluble polymer are dissolved in the pore-forming agent at a temperature of 170-230° C. to form a mixture, and then the mixture is continuously extruded at a speed of 150-250 rpm.
7. The method for preparing a porous membrane for water treatment according to claim 4, characterized in that in the step 3), the step of casting the mixture into a strip includes: the extruded mixture from the step 2) is continuously introduced into a slit die, and extruded through the slit die to a cooling cast roller and cast into a strip at a temperature of 70 to 90° C.
8. The method for preparing a porous membrane for water treatment according to claim 4, characterized in that in the step 4), the strip is extracted with dichloromethane as an extract to remove the pore-forming agent in the strip, and the strip is stretched by a bidirectional stretching machine at a temperature of 115 to 125° C. to form a film, and the film is subjected to a secondary extraction with dichloromethane, and washed with deionized water.
9. The method for preparing a porous membrane for water treatment according to claim 4, characterized in that in the step 5), the film is heat set at a temperature of 115 to 125° C. for 15 to 20 min, and coiled at a speed of 20 to 50 m/min to obtain the porous membrane for water treatment.
10. The method for preparing a porous membrane for water treatment according to claim 4, characterized in that the water-soluble polymer is one or more selected from the group consisting of carboxymethyl starch, starch acetate, hydroxymethyl cellulose, carboxymethyl cellulose, polyacrylamide, hydrolyzed polyacrylamide, ethyl cellulose, polymaleic anhydride, polyacrylic acid, polyvinylpyrrolidone, polyvinyl alcohol and polyethylene oxide.
11. The method for preparing a porous membrane for water treatment according to claim 4, characterized in that the pore-forming agent is one or more selected from the group consisting of natural mineral oils, C6-15 alkanes, C8-15 aliphatic carboxylic acids, C1-4 alkyl C8-15 aliphatic carboxylates, C2-6 halogenated alkanes, phthalates, trimellitates, adipates, sebacates, maleates, benzoates, epoxidized vegetable oils, benzenesulfonamides, phosphotriesters, glycol ethers, acetylated monoglyceride, citrate esters and diisononyl cyclohexane-1,2-dicarboxylate.
12. The method for preparing a porous membrane for water treatment according to claim 4, characterized in that the antioxidant is one or more selected from the group consisting of 4,4-thiobis(6-tert-butyl-m-cresol), dibutylhydroxytoluene, phosphite esters, tert-butyl hydroquinone, n-octadecyl β-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionate, 1,1,3-tris(2-methyl-4-hydroxy-5-tert-butylphenyl) butane, 2-tert-butyl-6-methylphenol, N,N′-bis(β-naphthyl) p-phenylenediamine, dilauryl thiodipropionate, trinonylphenyl phosphite, and triphenyl phosphite.
13. The method for preparing a porous membrane for water treatment according to claim 4, characterized in that the pore-forming agent has a kinematic viscosity at 40° C. of 10 to 100 mm.sup.2/s, and an initial boiling point of 110° C. or higher.
Description
DESCRIPTION OF THE DRAWINGS
(1)
EXPLANATION OF REFERENCE SIGNS
(2) S1˜S5 steps
Embodiments
(3) The embodiments of the present invention are described below by way of specific examples, and those skilled in the art can readily understand other advantages and effects of the present invention from the disclosure of the present specification. The present invention may be implemented or applied by other different specific embodiments. The various details of the present invention can be modified and changed without departing from the spirit of the invention based on different viewpoints and applications.
(4) Please refer to
(5) The present invention provides a porous membrane for water treatment, comprising at least: a high molecular weight polyethylene, a water-soluble polymer and an antioxidant; the high molecular weight polyethylene has an average molecular weight of 1.0×10.sup.5 to 10.0×10.sup.6 and a density of 0.940 to 0.976 g/cm.sup.3; wherein, the weight of the water-soluble polymer is 5 to 50 parts; the weight of the antioxidant is 0.1 to 10 parts, based on 100 parts of the weight of the high molecular weight polyethylene.
(6) It should be noted that the high molecular weight polyethylene may be a single high molecular weight polyethylene or a mixture of two or more high molecular weight polyethylene. Therefore, the molecular weight of the high molecular weight polyethylene(s) is calculated in average molecular weight.
(7) Preferably, the high molecular weight polyethylene has an average molecular weight of 1.0×10.sup.5 to 5.0×10.sup.6, more preferably 1.0×10.sup.5 to 2.0×10.sup.6.
(8) Preferably, the high molecular weight polyethylene has a density of 0.940 to 0.966 g/cm.sup.3, more preferably 0.950 to 0.976 g/cm.sup.3.
(9) Preferably, the weight of the water-soluble polymer is 10 to 40 parts, the weight of the pore-forming agent is 200 to 500 parts, and the weight of the antioxidant is 0.5 to 8 parts, based on 100 parts of the weight of the high molecular weight polyethylene.
(10) More preferably, the weight of the water-soluble polymer is 20 to 30 parts, the weight of the pore-forming agent is 200 to 400 parts, and the weight of the antioxidant is 1 to 6 parts, based on 100 parts of the weight of the high molecular weight polyethylene.
(11) The porous membrane for water treatment according to the present invention has a thickness of 5 to 30 μm, a pore size of 10 to 100 nm, a porosity of 20 to 60%, and a surface contact angle of 30° to 95°.
(12) As an example, the water-soluble polymer comprises one or more selected from the group consisting of carboxymethyl starch, starch acetate, hydroxymethyl cellulose, carboxymethyl cellulose, polyacrylamide, hydrolyzed polyacrylamide, ethyl cellulose, polymaleic anhydride, polyacrylic acid, polyvinylpyrrolidone, polyvinyl alcohol and polyethylene oxide.
(13) As an example, the antioxidant is one or more selected from the group consisting of 4,4-thiobis(6-tert-butyl-m-cresol), dibutylhydroxytoluene, phosphite esters, tert-butyl hydroquinone, n-octadecyl β-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionate, 1,1,3-tris(2-methyl-4-hydroxy-5-tert-butyl phenyl) butane, 2-tert-butyl-6-methylphenol, N,N′-bis(β-naphthyl) p-phenylenediamine, dilauryl thiodipropionate, trinonylphenyl phosphite, and triphenyl phosphite.
(14) As shown in
(15) As an example, in the step S1, the high molecular weight polyethylene, the water-soluble polymer, the pore-forming agent and the antioxidant are added to a continuous mixing and charging kettle, mixed, and stirred uniformly at a speed of 45 to 55 rpm to form a mixture. Further, preferably, the weight of the water-soluble polymer is 10 to 40 parts, the weight of the pore-forming agent is 200 to 500 parts, and the weight of the antioxidant is 0.5 to 8 parts, based on 100 parts of the weight of the high molecular weight polyethylene. More preferably, the weight of the water-soluble polymer is 20 to 30 parts, the weight of the pore-forming agent is 200 to 400 parts, and the weight of the antioxidant is 1 to 6 parts, based on 100 parts of the weight of the high molecular weight polyethylene.
(16) As an example, in the step S2, the high molecular weight polyethylene, the antioxidant and the water-soluble polymer are dissolved in the pore-forming agent at a temperature of 170° C. to 230° C. to form a mixture, and then the mixture is continuously extruded at a speed of 150 to 250 rpm.
(17) As an example, in the step S3, the step of casting the mixture into a strip includes: the extruded mixture from the step S2 is continuously fed into a slit die, and extruded through the slit die to a cooling cast roller and cast into a strip at a temperature of 70° C. to 90° C.
(18) As an example, in the step S4, the strip is extracted with dichloromethane as an extract to remove the pore-forming agent therein, and the strip is stretched by a bidirectional stretching machine at a temperature of 115° C. to 125° C. to form a film, and the film is subjected to a secondary extraction with dichloromethane, and then washed with deionized water.
(19) As an example, in the step S5, the film is heat set at a temperature of 115° C. to 125° C. for 15 to 20 min, and coiled at a speed of 20 to 50 m/min to obtain the porous membrane for water treatment.
(20) As an example, the water-soluble polymer is one or more selected from the group consisting of carboxymethyl starch, starch acetate, hydroxymethyl cellulose, carboxymethyl cellulose, polyacrylamide, hydrolyzed polyacrylamide, ethyl cellulose, polymaleic anhydride, polyacrylic acid, polyvinylpyrrolidone, polyvinyl alcohol and polyethylene oxide.
(21) As an example, the pore-forming agent is one or more selected from the group consisting of natural mineral oils, C.sub.6-15 alkanes, C.sub.8-15 aliphatic carboxylic acids, C.sub.1-4 alkyl C.sub.8-15 aliphatic carboxylates, C.sub.2-6 halogenated alkanes, phthalates, trimellitates, adipates, sebacates, maleates, benzoates, epoxidized vegetable oils, benzenesulfonamides, phosphotriesters, glycol ethers, acetylated monoglyceride, citrate esters and diisononyl cyclohexane-1,2-dicarboxylate.
(22) As an example, the antioxidant is one or more selected from the group consisting of 4,4-thiobis(6-tert-butyl-m-cresol), dibutylhydroxytoluene, phosphite esters, tert-butyl hydroquinone, n-octadecyl β-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionate, 1,1,3-tris(2-methyl-4-hydroxy-5-tert-butyl phenyl) butane, 2-tert-butyl-6-methylphenol, N,N′-bis(β-naphthyl) p-phenylenediamine, dilauryl thiodipropionate, trinonylphenyl phosphite, and triphenyl phosphite.
(23) As an example, the pore-forming agent has a kinematic viscosity at 40° C. of 10 to 100 mm.sup.2/s, and an initial boiling point of 110° C. or higher.
(24) The porous membrane for water treatment according to the present invention can also be used in lithium-ion batteries, especially in power lithium-ion batteries.
(25) The invention will be further illustrated below in combination with specific examples. It is to be understood that these examples are used only for illustrating the invention but not intended to limit the scope of the invention. The experimental methods in the following examples, whose specific conditions are not indicated, are usually carried out under conventional conditions or the conditions recommended by the manufacturers. All percentages, ratios, proportions, or parts are based on weight, unless otherwise specified. The unit of weight to volume percentage in present invention is well known to those skilled in the art and, for example, refers to the weight of the solute in 100 ml solution. Unless otherwise defined, all the professional and scientific terms used herein have the same meanings as known by a person skilled in the art. In addition, any methods and materials that are similar or equivalent to those described may be employed in the methods of the present invention. The preferred implementing methods and materials described herein are for illustrative purposes only.
(26) The parameters in the following example tables are measured by following methods.
(27) 1. Thickness
(28) The thickness is measured by a method of measuring the thickness of plastic film and sheet according to GB/T6672-2001 using Germany Marr film thickness gauge 1216.
(29) 2. Porosity
(30) The porosity is measured by means of PMI AAQ-3K-A-1 porometer.
(31) 3. Pore Size
(32) The pore size is measured by means of PMI AAQ-3K-A-1 porometer.
(33) 4. Contact Angle
(34) As used herein, “contact angle” refers to the contact angle of water or an aqueous solution on a film layer and is measured with deionized water at room temperature using a Kruss DSA25 contact angle meter.
Example 1
(35) 100 g of high molecular weight polyethylene having a density of 0.957 g/cm.sup.3 and an average molecular weight of 5.0×10.sup.5, 0.5 g of dibutyl hydroxytoluene (an antioxidant), 5 g of polyethylene oxide, and 250 g of mineral oil were added to a continuous mixing and charging kettle, and stirred at a speed of 50 rpm to mix the raw materials uniformly.
(36) The mixture was continuously added to a twin-screw extruder, and the high molecular weight polyethylene, the antioxidant and polyethylene oxide were continuously dissolved in the mineral oil in a twin-screw extruder at 180° C., and continuously extruded by the twin-screw extruder at a speed of 200 rpm. The mixture was continuously introduced into a slit die, and extruded through the slit die to a cooling cast roller and cast into a strip at 80° C.
(37) The obtained strip was placed in an extraction tank containing dichloromethane for extraction to remove the mineral oil from the strip. The extracted strip was continuously fed into a bidirectional stretching machine at 120° C. and stretched into a film, then the resulting film material was subjected to a secondary extraction with dichloromethane, and the resulting film was washed with deionized water. Then the film was heat set at 120° C. for 15 min, and coiled at a speed of 20 m/min to directly obtain a porous membrane for water treatment. Its specific performance parameters were tested, as shown in table 1:
(38) TABLE-US-00001 TABLE 1 Thickness 12 μm Porosity 48% Pore size 0.046 μm Contact angle 95°
Example 2
(39) 100 g of high molecular weight polyethylene having a density of 0.957 g/cm.sup.3 and an average molecular weight of 5.0×10.sup.5, 0.5 g of dibutylhydroxytoluene (an antioxidant), 10 g of polyethylene oxide, and 250 g of mineral oil were added to a continuous mixing and charging kettle, and stirred at a speed of 50 rpm to mix the raw materials uniformly.
(40) The mixture was continuously added to a twin-screw extruder, and the high molecular weight polyethylene, the antioxidant and the polyethylene oxide were continuously dissolved in the mineral oil in the twin-screw extruder at 180° C., and continuously extruded by the twin-screw extruder at a speed of 200 rpm. The mixture was continuously introduced into a slit die, and extruded through the slit die to a cooling cast roller and cast into a strip at 80° C.
(41) The obtained strip was placed in an extraction tank containing dichloromethane for extraction to remove the mineral oil from the strip. The extracted strip was continuously fed into a bidirectional stretching machine at 120° C. and stretched into a film, then the resulting film material was subjected to a secondary extraction with dichloromethane, and the resulting film was washed with deionized water. Then the film was heat set at 120° C. for 15 min, and coiled at a speed of 20 m/min to directly obtain a porous membrane for water treatment. Its specific performance parameters were tested, as shown in table 2:
(42) TABLE-US-00002 TABLE 2 Thickness 12 μm Porosity 45% Pore size 0.047 μm Contact angle 90°
Example 3
(43) 100 g of high molecular weight polyethylene having a density of 0.957 g/cm.sup.3 and an average molecular weight of 5.0×10.sup.5, 0.5 g of dibutylhydroxytoluene (an antioxidant), 15 g of polyethylene oxide, and 250 g of mineral oil were added to a continuous mixing and charging kettle, and stirred at a speed of 50 rpm to mix the raw materials uniformly.
(44) The mixture was continuously added to a twin-screw extruder, and the high molecular weight polyethylene, the antioxidant and the polyethylene oxide were continuously dissolved in the mineral oil in the twin-screw extruder at 180° C., and continuously extruded by the twin-screw extruder at a speed of 200 rpm. The mixture was continuously introduced into a slit die, and extruded through the slit die to a cooling cast roller and cast into a strip at 80° C.
(45) The obtained strip was placed in an extraction tank containing dichloromethane for extraction to remove the mineral oil from the strip. The extracted strip was continuously fed into a bidirectional stretching machine at 120° C. and stretched into a film, then the resulting film material was subjected to a secondary extraction with dichloromethane, and the resulting film was washed with deionized water. Then the film was heat set at 120° C. for 15 min, and coiled at a speed of 20 m/min to directly obtain a porous membrane for water treatment. Its specific performance parameters were tested, as shown in table 3:
(46) TABLE-US-00003 TABLE 3 Thickness 12 μm Porosity 45% Pore size 0.045 μm Contact angle 82°
Example 4
(47) 100 g of high molecular weight polyethylene having a density of 0.957 g/cm.sup.3 and an average molecular weight of 5.0×10.sup.5, 0.5 g of dibutylhydroxytoluene (an antioxidant), 25 g of polyethylene oxide, and 250 g of mineral oil were added to a continuous mixing and charging kettle, and stirred at a speed of 50 rpm to mix the raw materials uniformly.
(48) The mixture was continuously added to a twin-screw extruder, and the high molecular weight polyethylene, the antioxidant and the polyethylene oxide were continuously dissolved in the mineral oil in the twin-screw extruder at 180° C., and continuously extruded by the twin-screw extruder at a speed of 200 rpm. The mixture was continuously introduced into a slit die, and extruded through the slit die to a cooling cast roller and cast into a strip at 80° C.
(49) The obtained strip was placed in an extraction tank containing dichloromethane for extraction to remove the mineral oil from the strip. The extracted strip was continuously fed into a bidirectional stretching machine at 120° C. and stretched into a film, then the resulting film material was subjected to a secondary extraction with dichloromethane, and the resulting film was washed with deionized water. Then the film was heat set at 120° C. for 15 min, and coiled at a speed of 20 m/min to directly obtain a porous membrane for water treatment. Its specific performance parameters were tested, as shown in table 4:
(50) TABLE-US-00004 TABLE 4 Thickness 12 μm Porosity 49% Pore size 0.050 μm Contact angle 63°
Example 5
(51) 100 g of high molecular weight polyethylene having a density of 0.957 g/cm.sup.3 and an average molecular weight of 5.0×10.sup.5, 0.5 g of dibutylhydroxytoluene (an antioxidant), 20 g of polyethylene oxide, 5 g of polyvinylpyrrolidone, and 250 g of mineral oil were added to a continuous mixing and charging kettle, and stirred at a speed of 50 rpm to mix the raw materials uniformly.
(52) The mixture was continuously added to a twin-screw extruder, and the high molecular weight polyethylene, the antioxidant and the polyethylene oxide were continuously dissolved in the mineral oil in the twin-screw extruder at 180° C., and continuously extruded by the twin-screw extruder at a speed of 200 rpm. The mixture was continuously introduced into a slit die, and extruded through the slit die to a cooling cast roller and cast into a strip at 80° C.
(53) The obtained strip was placed in an extraction tank containing dichloromethane for extraction to remove the mineral oil from the strip. The extracted strip was continuously fed into a bidirectional stretching machine at 120° C. and stretched into a film, then the resulting film material was subjected to a secondary extraction with dichloromethane, and the resulting film was washed with deionized water. Then the film was heat set at 120° C. for 15 min, and coiled at a speed of 20 m/min to directly obtain a porous membrane for water treatment. Its specific performance parameters were tested, as shown in table 5:
(54) TABLE-US-00005 TABLE 5 Thickness 12 μm Porosity 50% Pore size 0.036 μm Contact angle 62°
Comparative Example
(55) 100 g of high molecular weight polyethylene having a density of 0.957 g/cm.sup.3 and an average molecular weight of 5.0×10.sup.5, 0.5 g of dibutylhydroxytoluene (an antioxidant), and 250 g of mineral oil were added to a continuous mixing and charging kettle, and stirred at a speed of 50 rpm to mix the raw materials uniformly.
(56) The mixture was continuously added to a twin-screw extruder, and the high molecular weight polyethylene, the antioxidant and the polyethylene oxide were continuously dissolved in the mineral oil in the twin-screw extruder at 180° C., and continuously extruded by the twin-screw extruder at a speed of 200 rpm. The mixture was continuously introduced into a slit die, and extruded through the slit die to a cooling cast roller and cast into a strip at 80° C.
(57) The obtained strip was placed in an extraction tank containing dichloromethane for extraction to remove the mineral oil from the strip. The extracted strip was continuously fed into a bidirectional stretching machine at 120° C. and stretched into a film, then the resulting film material was subjected to a secondary extraction with dichloromethane, and the resulting film was washed with deionized water. Then the film was heat set at 120° C. for 15 min, and coiled at a speed of 20 m/min to directly obtain a porous membrane for water treatment. Its specific performance parameters were tested, as shown in table 6:
(58) TABLE-US-00006 TABLE 6 Thickness 12 μm Porosity 49% Pore size 0.048 μm Contact angle 112°
Example 6
(59) 100 g of high molecular weight polyethylene having a density of 0.957 g/cm.sup.3 and an average molecular weight of 5.0×10.sup.5, 0.5 g of dibutylhydroxytoluene (an antioxidant), 30 g of polyethylene oxide, and 250 g of mineral oil were added to a continuous mixing and charging kettle, and stirred at a speed of 50 rpm to mix the raw materials uniformly.
(60) The mixture was continuously added to a twin-screw extruder, and the high molecular weight polyethylene, the antioxidant and the polyethylene oxide were continuously dissolved in the mineral oil in the twin-screw extruder at 180° C., and continuously extruded by the twin-screw extruder at a speed of 200 rpm. The mixture was continuously introduced into a slit die, and extruded through the slit die to a cooling cast roller and cast into a strip at 80° C.
(61) The obtained strip was placed in an extraction tank containing dichloromethane for extraction to remove the mineral oil from the strip. The extracted strip was continuously fed into a bidirectional stretching machine at 120° C. and stretched into a film, then the resulting film material was subjected to a secondary extraction with dichloromethane, and the resulting film was washed with deionized water. Then the film was heat set at 120° C. for 15 min, and coiled at a speed of 20 m/min to directly obtain a porous membrane for water treatment. Its specific performance parameters were tested, as shown in table 7:
(62) TABLE-US-00007 TABLE 7 Thickness 12 μm Porosity 49% Pore size 0.046 μm Contact angle 75°
Example 7
(63) 100 g of high molecular weight polyethylene having a density of 0.957 g/cm.sup.3 and an average molecular weight of 5.0×10.sup.5, 0.5 g of dibutylhydroxytoluene (an antioxidant), 40 g of polyethylene oxide, and 250 g of mineral oil were added to a continuous mixing and charging kettle, and stirred at a speed of 50 rpm to mix the raw materials uniformly.
(64) The mixture was continuously added to a twin-screw extruder, and the high molecular weight polyethylene, the antioxidant and the polyethylene oxide were continuously dissolved in the mineral oil in the twin-screw extruder at 180° C., and continuously extruded by the twin-screw extruder at a speed of 200 rpm. The mixture was continuously introduced into a slit die, and extruded through the slit die to a cooling cast roller and cast into a strip at 80° C.
(65) The obtained strip was placed in an extraction tank containing dichloromethane for extraction to remove the mineral oil from the strip. The extracted strip was continuously fed into a bidirectional stretching machine at 120° C. and stretched into a film, then the resulting film material was subjected to a secondary extraction with dichloromethane, and the resulting film was washed with deionized water.
(66) Then the film was heat set at 120° C. for 15 min, and coiled at a speed of 20 m/min to directly obtain a porous membrane for water treatment. Its specific performance parameters were tested, as shown in table 8:
(67) TABLE-US-00008 TABLE 8 Thickness 12 μm Porosity 46% Pore size 0.048 μm Contact angle 85°
Example 8
(68) 100 g of high molecular weight polyethylene having a density of 0.957 g/cm.sup.3 and an average molecular weight of 5.0×10.sup.5, 0.5 g of dibutylhydroxytoluene (an antioxidant), 50 g of polyethylene oxide, and 250 g of mineral oil were added to a continuous mixing and charging kettle, and stirred at a speed of 50 rpm to mix the raw materials uniformly.
(69) The mixture was continuously added to a twin-screw extruder, and the high molecular weight polyethylene, the antioxidant and the polyethylene oxide were continuously dissolved in the mineral oil in the twin-screw extruder at 180° C., and continuously extruded by the twin-screw extruder at a speed of 200 rpm. The mixture was continuously introduced into a slit die, and extruded through the slit die to a cooling cast roller and cast into a strip at 80° C.
(70) The obtained strip was placed in an extraction tank containing dichloromethane for extraction to remove the mineral oil from the strip. The extracted strip was continuously fed into a bidirectional stretching machine at 120° C. and stretched into a film, then the resulting film material was subjected to a secondary extraction with dichloromethane, and the resulting film was washed with deionized water. Then the film was heat set at 120° C. for 15 min, and coiled at a speed of 20 m/min to directly obtain a porous membrane for water treatment. Its specific performance parameters were tested, as shown in table 9:
(71) TABLE-US-00009 TABLE 9 Thickness 12 μm Porosity 47% Pore size 0.048 μm Contact angle 95°
(72) It can be seen from the above experimental results that the porous membranes obtained in Examples 1 to 8 added with a water-soluble polymer have a contact angle significantly lower than the porous membrane obtained in Comparative Example; and within a certain weight range, when the amount of the water-soluble polymer added is increased, the contact angle of the porous membrane is further lowered (see Examples 1 to 5); moreover, when the amount of the water-soluble polymer added is 25 parts by weight, the lowest contact angle is achieved (see Examples 4 and 5); these results indicate that the addition of a water-soluble polymer can significantly improve the surface hydrophilicity of porous membranes.
(73) Moreover, it can be further seen from Examples 6 to 8 that when the amount of the water-soluble polymer added exceeds 30 parts by weight, the contact angle of the porous membrane starts to increase remarkably. This indicates that when the water-soluble polymer is added in an amount exceeding a certain range, it will not be effective in terms of improving hydrophilicity.
(74) In addition, as shown in Examples 4 and 5, the weight of the water-soluble polymer added is the same, except that Example 4 is a water-soluble polymer of a single component, whereas Example 5 is a mixture of water-soluble polymers of two components. The results indicate that synergistic use of two different water-soluble polymers can reduce the pore size as much as possible while ensuring a low contact angle on the surface of the porous membrane, which is related to the formation of more physical entanglement points between the water-soluble polymers and the high molecular weight polyethylene.
(75) The technical contents and features of the present invention have been disclosed above. The components of the porous membrane for water treatment according to the present invention are not limited to the materials mentioned in the present invention, nor the formulations mentioned in the present invention; other materials and formulations having similar properties are also covered by the present invention. Those skilled in the art can still make various substitutions and modifications without departing from the spirit of the invention. Therefore, the scope of the present invention shall not be limited to the content disclosed by the examples, but shall include various substitutions and modifications that do not depart from the present invention and be covered by the attached claims.