Processing plant
11325132 · 2022-05-10
Assignee
Inventors
Cpc classification
B02C23/08
PERFORMING OPERATIONS; TRANSPORTING
B02C23/16
PERFORMING OPERATIONS; TRANSPORTING
B02C23/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
B02C23/10
PERFORMING OPERATIONS; TRANSPORTING
B02C23/16
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a processing plant, in particular a rock crusher (10), having a filler unit (20,), which can be filled with a material to be crushed, wherein a screening unit (30) is arranged downstream of the filler unit (20) in the conveying direction or in the filler unit (20), which screening unit can be oscillated by means of a vibration exciter (38), wherein the screening unit (30) is used to feed a first part of the supplied material to a process unit, in particular a crusher unit (40) and another part of the supplied material is screened-out in the screening unit (30), wherein a flap (72) of a conveyor unit (70) adjustable about a swivel axis (74.1) is used in a bypass position to feed the screened-out part of the material either onto a conveyor device, in particular a crusher discharge conveyor (60), bypassing the process unit, in particular the crusher unit (40), or, in a conveying position, to discharge the screened-out part of the material from a working area of the processing plant by means of a conveyor device (50), wherein bearing segments (75.1) of a bearing (75) are coupled to opposite sides of the flap (72), which are rotatably installed on the conveyor unit (70). It is suggested that at least one detachable clamping segment (80.1, 80.2) is assigned to at least one of the bearing segments (75.1), which acts in a clamping manner on the assigned bearing segment (75.1) and secures the latter in a swivel position of the flap (72) relative to the conveyor unit (70), such that in the swivel position the flap (72) is secured against rotation relative to the conveyor unit (70).
Claims
1. A rock crusher plant, comprising: a hopper configured to be filled with a material to be crushed; a vibratory screen arranged to receive the material from the hopper, the vibratory screen being configured to feed a first part of the material to a crusher and to pass a second part of the material through a screen of the vibratory screen; an adjustable conveyor including a flap rotatable about a swivel axis between a first position wherein the second part of the material is conveyed onto a crusher discharge conveyor, and a second position wherein the second part of the material is conveyed onto a fines discharge conveyor; and wherein the adjustable conveyor further includes first and second rotatable bearings coupled to opposite sides of the flap, and at least one releasable clamping segment configured to be movable from a bearing position to a retaining position by tightening a fastener, wherein an associated one of the bearings is rotatable relative to the at least one releasable clamping segment in the bearing position and wherein the associated one of the bearings is restrained against rotation by the at least one releasable clamping segment in the retaining position such that the flap is secured against rotation between the first and second positions.
2. The rock crusher plant of claim 1, wherein: the flap includes an axle having a central axis forming the swivel axis, and the first and second bearings are attached to longitudinal ends of the axle.
3. The rock crusher plant of claim 1, wherein: the adjustable conveyor includes first and second mounting brackets spaced apart from one another and fastened to the vibratory screen, the first and second mounting brackets including first and second passages for the first and second bearings, respectively, such that the flap is held in a swiveling manner about the swiveling axis between the first and second mounting brackets.
4. The rock crusher plant of claim 3, wherein: the first and second mounting brackets each include a flange configured to be attached to a further flange attached to a side wall of the vibratory screen.
5. The rock crusher plant of claim 3, wherein: the adjustable conveyor further includes a fixed clamping segment fastened to an associated one of the mounting brackets and configured to hold the associated one of the bearings, the at least one releasable clamping segment being arranged on a side of the associated one of the bearings opposite from the fixed clamping segment, the at least one releasable clamping segment being releasably fastened to the fixed clamping segment such that the associated one of the bearings can be secured such that the flap is secured against rotation between the first and second positions.
6. A rock crusher plant, comprising: a hopper configured to be filled with a material to be crushed; a vibratory screen arranged to receive the material from the hopper, the vibratory screen being configured to feed a first part of the material to a crusher and to pass a second part of the material through a screen of the vibratory screen; an adjustable conveyor including a flap rotatable about a swivel axis between a first position wherein the second part of the material is conveyed onto a crusher discharge conveyor, and a second position wherein the second part of the material is conveyed onto a fines discharge conveyor; and wherein the adjustable conveyor further includes first and second rotatable bearings coupled to opposite sides of the flap, and at least one releasable clamping segment configured to clamp an associated one of the bearings and secure the one of the bearings such that the flap is secured against rotation between the first and second positions; wherein the adjustable conveyor includes first and second mounting brackets spaced apart from one another and fastened to the vibratory screen, the first and second mounting brackets including first and second passages for the first and second bearings, respectively, such that the flap is held in a swiveling manner about the swiveling axis between the first and second mounting brackets; wherein the adjustable conveyor further includes a fixed clamping segment fastened to an associated one of the mounting brackets and configured to hold the associated one of the bearings, the at least one releasable clamping segment being arranged on a side of the associated one of the bearings opposite from the fixed clamping segment, the at least one releasable clamping segment being releasably fastened to the fixed clamping segment such that the associated one of the bearings can be secured such that the flap is secured against rotation between the first and second positions; and wherein the fixed clamping segment and the at least one releasable clamping segment are fastened to one another by bolts, and the associated one of the bearings is restrained between the fixed clamping segment and the at least one releasable clamping segment by tightening the bolts such that the flap is secured against rotation between the first and second positions.
7. The rock crusher plant of claim 1, wherein: the associated one of the bearings has a largely circular outer circumference and the at least one releasable clamping segment has an arc-shaped inner circumference.
8. The rock crusher plant of claim 1, wherein: the vibratory screen includes a conveyor chute formed at least partially by a floppy component; and the flap includes a central area and angular offsets adjoining the central area and extending from opposite sides of the central area transversely to a conveying direction, the flap including an underside placed against the floppy component of the vibratory screen when the flap is in the first position.
9. The rock crusher plant of claim 1, wherein: the flap includes a support structure including at least one transverse strut and at least one longitudinal strut.
10. The rock crusher plant of claim 9, wherein: the flap includes a sheet-metal element and the support structure is attached to an underside of the sheet-metal element.
11. The rock crusher plant of claim 10, wherein: the flap includes a material element made of a floppy material, and an underside of the floppy material is underpinned by the sheet-metal element.
12. The rock crusher plant of claim 9, wherein: the flap includes a material element made of a floppy material, and an underside of the floppy material is underpinned by the support structure.
13. A rock crusher plant, comprising: a hopper configured to be filled with a material to be crushed; a vibratory screen arranged to receive the material from the hopper, the vibratory screen being configured to feed a first part of the material to a crusher and to pass a second part of the material through a screen of the vibratory screen; an adjustable conveyor including a flap rotatable about a swivel axis between a first position wherein the second part of the material is conveyed onto a crusher discharge conveyor, and a second position wherein the second part of the material is conveyed onto a fines discharge conveyor; wherein the adjustable conveyor further includes first and second rotatable bearings coupled to opposite sides of the flap, and at least one releasable clamping segment configured to clamp an associated one of the bearings and secure the one of the bearings such that the flap is secured against rotation between the first and second positions; and wherein the adjustable conveyor includes a conveying element downstream of the flap in a conveying direction, the conveying element being configured to connect to a conveying area of the flap when the flap is in the first position.
14. The rock crusher plant of claim 13, wherein: the conveying element includes a support structure including at least one transverse strut and at least one longitudinal strut.
15. The rock crusher plant of claim 14, wherein: the conveying element includes a sheet-metal element and the support structure is attached to an underside of the sheet-metal element.
16. The rock crusher plant of claim 15, wherein: the conveying element includes a material element made of a floppy material, and an underside of the floppy material is underpinned by the sheet-metal element.
17. The rock crusher plant of claim 14, wherein: the conveying element includes a material element made of a floppy material, and an underside of the floppy material is underpinned by the support structure.
18. The rock crusher plant of claim 1, wherein: the flap includes one or more locking elements having at least one locking fitting configured to be secured to a stationary fastening element in the first and second positions.
Description
(1) The invention is explained in greater detail below based on exemplary embodiments shown in the drawings. In the Figures:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12) The crusher 10 is equipped with a filler unit 20, which is usually designed as a hopper-shaped feed unit. Filler unit 20 may also be referred to as a hopper 20. This filler unit 20 can be used to fill the crusher 10 with the material to be crushed. The filler unit 20 has a conveyor device at the bottom, especially a grate chute or, as in the present case, a conveyor belt. This conveyor device is used to feed the material to be crushed to a screening unit 30. A vibration exciter 38 is assigned to the screening unit 30, which can be designed as an eccentric drive. This vibration exciter 38 can be used to oscillate the screening unit 30 to subject the material conveyed to a screening process. The vibration exciter 38 not only oscillates the screening unit 30 for screening purposes, but in conjunction with the inclined arrangement of the respective screen decks, achieves a transport effect similar to that of a vibratory conveyor. The screening unit 30 may also be referred to as a vibratory screen 30.
(13) As
(14) As the drawing shows, the material coming from the filler unit 20 is passed through a screen 32 (e.g. top screen deck) in the screening unit 30. In the process, part of the rock material is singled out. These are pieces of rock which, due to their size, do not have to be sent through crusher unit 40, as they already have a size that corresponds approximately to the rock size that results from crushing by the crusher unit 40. As the drawing shows, a part of this singled-out rock fraction is fed directly to the crusher discharge conveyor 60 in a bypass past the crusher unit 40. Now there is another screen deck 34 in the screen unit 30 below the screen 32. This screen deck 34 screens a further, fine partial fraction from the material already screened. It is now partly desired to separate this particularly fine partial fraction, for which a discharge belt 50 is used. The discharge belt 50 may be referred to as a fines discharge conveyor 50. The fine partial fraction is fed onto this endlessly rotating discharge belt 50, is conveyed out of the working area of crusher 10 and piled, as shown in
(15) The design, arrangement and function of the conveyor unit 70 is described in more detail below. As
(16) The screen 32 is held in the upper part of the screening unit 30 between the two side walls 31. The screen deck 34 is situated below the screen 32. There is a conveying area between the screen 32 and the screen deck 34. A conveying area is defined above the screen 32 by means of the two side walls 31 and the screen 32. There is a further conveying area below the screen deck 34. A conveyor chute 36 delimits this conveying area at the bottom. The conveyor chute 36 can be designed as a floppy component, e.g. made of rubber or plastic, wherein the conveyor chute 36 extends lengthwise from the left side of the screen unit 30 up to the adjustable conveyor unit 70. As further illustrated in
(17) The adjustable conveying unit 70 has a flap 72 and a conveying element 76. The flap 72 can be swiveled about a swivel axis 74.1.
(18) As
(19) The structure of the adjustable conveyor unit 70 can be seen more clearly from the illustrations in
(20) The flap 72 can be formed from a sheet metal segment 72.4 as a punched and bent part. It has a central area 72.1, to which angular offsets 72.2 are connected on both sides. Facing away from the central area 72.1, the angular offsets 72.2 have chamfers 72.3. The laterally positioned angular offsets 72.2 and the central area 72.1 are used to simulate a trough-shaped geometry of the conveyor chute 36. The support structure 73 is situated below the flap 72. This support structure 73 has interconnected longitudinal struts 73.1 and cross struts 73.2, 73.3. The support structure 73 underpins the flap 72, providing a stable lightweight construction in this way. A material segment 72.5 made of a floppy material, e.g. in the form of a sheeting made of rubber or plastic, can rest at least sectionally on the sheet metal segment 72.4 of the central area 72.1 and the angular offsets 72.2 on both sides. This embodiment is shown in
(21) As an alternative to or in addition to the support structure 73, it is conceivable that at least one bracing element (not shown) is present in or on the material segment 72.5. The bracing element(s) can be made of plastic or metal, for instance. The bracing element(s) can be used to bring the flap 72 into the desired shape and to maintain this shape. In particular, the support structure 73 and/or the bracing element(s) at the flap 72 can be used to shape the central area 72.1 and the angular offsets 72.2 laterally adjoining the latter, such that they simulate the tub-like geometry of the conveyor chute 36.
(22) The longitudinal struts 73.1 may have openings through which a section segment 74 extends. The section segment 74 may also be referred to as an axle 74. The section segment 74 may be secured to the longitudinal struts 73.1, e.g. welded. The central line of the section segment 74 forms the swivel axis 74.1 of the flap 72. At its longitudinal ends, bearing segments 75.1 of a bearing 75 are attached to the section segment 74, as shown in
(23) In the examples shown, two clamping segments 80.1, 80.2 are assigned to each of the bearing segments 75.1. However, it is also possible to assign clamp segments to only one of the bearing segments 75.1, or to assign only one clamp segment to each bearing segment 75.1, which then encompasses a larger circumference of bearing segments 75.1 than shown in
(24) In order to prevent any undesired adjustment of the flap 72 in the individual swivel position, an additional retaining device can be provided for the flap 72. The additional retaining device is achieved, for instance by using positioning elements 71.5, which are engaged with the locking fittings 77.3 in the individual swivel position. Particularly advantageously, provision may be made to design the positioning elements 71.5 as securing bolts, which are inserted through bolt holes 71.3, 71.4 of the fastening segments 71 and which are bolted into the locking fittings 77.3 designed as threaded fittings. In particular, one or more, preferably two, positioning elements 71.5 per swivel position may be provided to ensure the assignment of the flap 72 to the fastening segments 71.
(25) In an embodiment of the invention shown in
(26) The first clamping segment 80.1 is attached to the fastening segment 71, e.g. by welding. The second clamping segment 80.2 can be detachably fastened to the first clamping segment 80.1, for instance by means of bolts 80.3. The bolts 80.3 can penetrate matching openings in the clamping segments 80.1, 80.2 and be secured using the nuts 80.4. By tightening the bolts 80.3 or the nuts 80.4, a distance between the clamping segments 80.1, 80.2 can be reduced in the manner of brackets or clamps. In this way the bearing segments 75.1 can be clamped between the clamping segments 80.1, 80.2. It is particularly preferred if the bearing segments 75.1 have an essentially circular outer circumference and the clamping segments 80.1, 80.2 each have an arc-shaped inner circumference. The inner circumference of the clamping segments 80.1, 80.2 can also comprise several flat segments which, when arranged in a row, form an approximately arc-shaped inner circumference. In this way, the clamping segments 80.1, 80.2 can rest on the bearing segments 75.1 over a large area.
(27) As
(28) The conveyor element 76 is also attached to the two mounting segments 71. The conveyor element 76 can be made of a sheet metal segment 76.8 as a punched and bent part. The sheet metal segment 76.8 may also be referred to as a sheet metal element 76.8. It has a central area 76.1, to which angular offsets 76.2 are connected on both sides. Facing away from the central area 76.1, chamfers 76.3 are bent away from the angular offsets 76.2. The chamfers 76.3 have attachment points 76.6, as shown in
(29)
(30) A material segment 76.9 made of a floppy material, e.g. having the form of a sheeting made of rubber or plastic, can rest at least sectionally on the sheet segment 76.8 of the central area 76.1 and the angular offsets 76.2 on both sides. The material segment 76.9 may also be referred to as a material element 76.9. This embodiment is shown in
(31) As an alternative to or in addition to the support structure 76.4, 76.5, it is further conceivable that at least one bracing element (not shown) is present in or on the material segment 76.9. The bracing element(s) can be made of plastic or metal, for instance. The bracing element(s) can be used to bring the conveyor element 76 into the desired shape and to maintain this shape. In particular, the support structure 76.4, 76.5 and/or the bracing element(s) at the conveyor element 76 can be used to shape the central area 76.1 and the angular offsets 76.2 laterally adjoining the latter, such that they emulate the trough-like geometry of the flap 72 and/or the conveyor chute 36.
(32) The adjustable conveyor unit 70 shown in
(33) The mode of operation of the adjustable conveyor unit 70 is explained in more detail below.
(34) In the bypass position, the end of the flap 72 facing away from the conveyor chute 36 is placed above the conveyor element 76, as shown in