Current-perpendicular-to-plane giant magnetoresistive element, precursor thereof, and manufacturing method thereof
11328743 · 2022-05-10
Assignee
Inventors
- Tomoya Nakatani (Tsukuba, JP)
- Taisuke Sasaki (Tsukuba, JP)
- Takao FURUBAYASHI (Tsukuba, JP)
- Kazuhiro Hono (Tsukuba, JP)
Cpc classification
H01F10/3259
ELECTRICITY
G11B5/3163
PHYSICS
G11B2005/3996
PHYSICS
G01R33/093
PHYSICS
H01F10/3272
ELECTRICITY
G11C11/161
PHYSICS
G01R33/0052
PHYSICS
G11B5/3903
PHYSICS
G11B5/02
PHYSICS
G11B5/3906
PHYSICS
International classification
G11B5/02
PHYSICS
G11C11/16
PHYSICS
Abstract
Provided is a precursor of a current-perpendicular-to-plane giant magnetoresistive element having a laminated structure of ferromagnetic metal layer/nonmagnetic metal layer/ferromagnetic metal layer, the precursor having a nonmagnetic intermediate layer containing a non-magnetic metal and an oxide in a predetermined ratio such that the distribution thereof is nearly uniform at the atomic level. Also provided is a current-perpendicular-to-plane giant magnetoresistive element having a current-confinement structure (CCP) which has: a current confinement structure region made of a conductive alloy and obtained by heat-treating a laminated structure of a ferromagnetic metal layer and a nonmagnetic intermediate layer at a predetermined temperature; and a high-resistance metal alloy region containing an oxide and surrounding the current confinement structure region.
Claims
1. A precursor of a current-perpendicular-to-plane giant magnetoresistance element having a precursor laminate structure of a ferromagnetic metal layer/a non-magnetic metal layer/a ferromagnetic metal layer, comprising: a non-magnetic spacer layer containing a non-magnetic metal and an oxide at a predetermined ratio and containing the non-magnetic metal and the oxide in a roughly uniform manner at an atomic level, wherein the oxide is at least one substance selected from among In.sub.2O.sub.3, SnO.sub.2, Ga.sub.2O.sub.3, and a mixture thereof.
2. The precursor of a current-perpendicular-to-plane giant magnetoresistance element according to claim 1, wherein the non-magnetic metal is Ag, the oxide is InZnO (a mixture of In.sub.2O.sub.3 and ZnO), and the precursor of a current-perpendicular-to-plane giant magnetoresistance element comprises the non-magnetic spacer layer consisting of a AgInZnO single-layer structure or a AgInZnO/InZnO laminate structure.
3. A current-perpendicular-to-plane giant magnetoresistance element, wherein a current-confined-path (CCP) is formed from the precursor of a current-perpendicular-to-plane giant magnetoresistance element according to claim 2, is formed by performing a heat treatment at a predetermined temperature on the precursor laminate structure in which the ferromagnetic metal layers are CoMnFeGe and the non-magnetic spacer layer is AgInZnO, through a redox reaction between an element constituting the ferromagnetic metal layers and an oxide constituting the precursor, and has a current-confined-path region consisting of AgIn and a high-resistance region containing (Mn, Zn)O formed so as to surround the current-confined-path region.
4. The current-perpendicular-to-plane giant magnetoresistance element according to claim 3, wherein composition ranges of the AgIn, the (Mn, Zn)O, and the CoMnFeGe are the following ranges: Ag.sub.100-xIn.sub.x (x=1 to 80 at. %); (Mn.sub.1-xZn.sub.x).sub.100-yO.sub.y (x=0 to 0.5, y=20 to 80 at. %); and Co.sub.35-60Mn.sub.0-30Fe.sub.0-30Ge.sub.20-40 at. % (but the Mn and the Fe shall not be 0 at. % simultaneously).
5. The current-perpendicular-to-plane giant magnetoresistance element according to claim 3, wherein areas of the current-confined-path region and the high-resistance region in the current-confined-path are such that a ratio of the area of the current-confined-path region is 1% or more and 50% or less.
6. The current-perpendicular-to-plane giant magnetoresistance element according to claim 3, wherein the current-perpendicular-to-plane giant magnetoresistance element has a magnetoresistance (MR) ratio of 50% or more, and a resistance-area product (RA) of 0.03 Ωμm.sup.2 or more and 0.2 Ωμm.sup.2 or less.
7. The current-perpendicular-to-plane giant magnetoresistance element according to claim 3, comprising: a substrate being a silicon substrate, an AlTiC ceramic substrate, or a MgO substrate; and an underlayer laminated on the substrate, wherein a first of the ferromagnetic metal layers of the precursor laminate structure forms a lower ferromagnetic layer, a second of the ferromagnetic metal layers of the precursor laminate structure forms an upper ferromagnetic layer, and wherein the lower ferromagnetic layer and the upper ferromagnetic layer consist of a Co-base Heusler alloy and are laminated on the substrate, and wherein the non-magnetic spacer layer includes the current-confined-path and is provided between the lower ferromagnetic layer and the upper ferromagnetic layer.
8. The current-perpendicular-to-plane giant magnetoresistance element according to claim 7, wherein the underlayer consists of at least one substance selected from the group consisting of Cu, Ag, Cr, W, Mo, Au, Pt, Pd, Rh, Ta, Ru, and NiFe.
9. The current-perpendicular-to-plane giant magnetoresistance element according to claim 3, comprising: a substrate being a silicon substrate, an AITiC ceramic substrate, or a monocrystalline MgO substrate; an underlayer laminated on the substrate; and a spin valve structure laminated on the substrate, wherein the spin valve structure consists of: an antiferromagnetic layer, a ferromagnetic layer (pinned layer), a Ru coupling layer, a ferromagnetic layer (reference layer) formed from a first of the ferromagnetic metal layers of the precursor laminate structure, a non-magnetic layer formed from the non-magnetic metal layer of the precursor laminate structure, a ferromagnetic layer (free layer) formed from a second of the ferromagnetic metal layers of the precursor laminate structure, and a protection layer, wherein the ferromagnetic layer (reference layer) is a lower ferromagnetic layer and the ferromagnetic layer (free layer) is an upper ferromagnetic layer, wherein the lower ferromagnetic layer and the upper ferromagnetic layer consist of a Co-base Heusler alloy and are laminated on the substrate, and wherein the non-magnetic spacer layer includes the current-confined-path and is provided between the lower ferromagnetic layer and the upper ferromagnetic layer as the non-magnetic layer of the spin valve structure.
10. A read head to be used on a storage element, the read head using the current-perpendicular-to-plane giant magnetoresistance element according to claim 3.
11. A magnetic sensor using the current-perpendicular-to-plane giant magnetoresistance element according to claim 3.
12. A magnetic memory using the current-perpendicular-to-plane giant magnetoresistance element according to claim 3.
13. The precursor of a current-perpendicular-to-plane giant magnetoresistance element according to claim 1, wherein with an additional element denoted as X, at least one of the ferromagnetic metal layers of the precursor laminate structure consists of a CoFeX (where X is an element selected from among Mg, Ti, V, Cr, and Mn) alloy, or a Heusler alloy selected from the group consisting of CoMnZX (where Z is an element selected from among Al, Si, Ga, and Ge, and X is an element selected from among Mg, Ti, V, and Cr), CoMnFeZX (where Z is an element selected from among Al, Si, Ga, and Ge, and X is an element selected from among Mg, Ti, V, and Cr), and CoFeZX (where Z is an element selected from among Al, Si, Ga, and Ge, and X is an element selected from among Mg, Ti, V, and Cr).
14. A method of manufacturing a current-perpendicular-to-plane giant magnetoresistance element, comprising steps of: cleaning a surface of a monocrystalline MgO substrate; cleaning the monocrystalline MgO substrate by heating at a substrate temperature of 300° C. or higher; forming an underlayer on the monocrystalline MgO substrate cleaned by the heating, the underlayer being formed at the substrate temperature; forming a giant magnetoresistance effect layer on the monocrystalline MgO substrate on which a non-magnetic conductive film is formed, the giant magnetoresistance effect layer having a lower ferromagnetic material layer, a non-magnetic spacer layer, and an upper ferromagnetic material layer in this order, the non-magnetic spacer layer being a metal and an oxide sputtered simultaneously to form a precursor of the current-perpendicular-to-plane giant magnetoresistance element; and performing a heat treatment on the precursor of the current-perpendicular-to-plane giant magnetoresistance element at 250° C. or higher and 400° C. or lower.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(11) Hereinbelow, the present invention will be described using the drawings.
(12)
AgInZnO+X.fwdarw.AgIn+XO (1)
(13) The precursor (e.g., AgInZnO) is a base oxide with a non-magnetic metallic element added thereto. In.sub.2O.sub.3, ZnO, SnO.sub.2, Ga.sub.2O.sub.3, and a mixture thereof are possible options for the oxide. Cu, Ag, and Au are possible options for the non-magnetic metallic element. The element making up the ferromagnetic layers or the additional element X needs to be such that the enthalpy of growth of the oxide thereof is negatively greater than the element (In, Zn, Sn, Ga) making up the oxide of the precursor. In this way, X reduces the oxide of the precursor. Table 1 is a list of oxides and non-magnetic metallic elements for the precursor, and ferromagnetic bodies.
(14) TABLE-US-00001 TABLE 1 The composition of each layer in the final product is as follows. (i) Composition of AgIn: Ag.sub.65In.sub.35 at. % (ii) Composition of (Mn,Zn)O: Mn.sub.50Zn.sub.4O.sub.46 at. % (iii) Composition of CoMnFeGe: Co.sub.49Mn.sub.14Fe.sub.14Ge.sub.23 at. % (iv) Density of AgIn current-confined-path: 5 to 20%
(15) While a current-confined-path is formed by performing a heat treatment on a precursor, the CPP-GMR element structure according to the present invention will be described by using a precursor laminated with a clear laminate structure for explanatory convenience. The structure of the current-confined-path is affected by conditions of the heat treatment on the precursor, e.g., the temperature of the heat treatment and the time of the heat treatment.
(16) With a CPP-GMR element structure illustrated in
(17) In the diagram, a thermally oxidized silicon substrate is used as the substrate, but the substrate may be a MgO substrate, a monocrystalline silicon substrate, or a polycrystalline silicon substrate, or made of a ceramic such as AlTiC. When a substrate is a silicon substrate, a general-purpose Si substrate of a large diameter such as 8 inches can be used.
(18) A 100-nm copper layer is used as the electrode layer, but the electrode layer may only need to be of a conductive metallic material and may be of, for example, silver, gold, or permalloy (NiFe alloy). Also, the film thickness of the electrode layer may only need to be a film thickness usable in the CPP-GMR element structure, and is desirably 30 nm or more and 1 μm or less, for example. Less than 30 nm increases the electrical resistance of the thin film and is therefore not preferable for the electrode layer. A film thickness more than 1 μm lowers the effect of reducing the electrical resistance of the thin film and increases the amount of the electrode material to be used in the electrode layer, and is therefore not preferable. Nonetheless, the upper limit value of the film thickness of the electrode layer is determined by the balance between the electrical resistance and the film formation process, and may be 10 μm or 100 μm if there is no intention for optimization.
(19) The underlayer desirably consists of at least one substance selected from the group consisting of Cu, Ag, Cr, W, Mo, Au, Pt, Pd, Rh, Ta, Ru, and NiFe. The underlayer is used to adjust the compatibility between the substrate and electrode layer and the ferromagnetic/non-magnetic/ferromagnetic three-layer thin film structure of the current-perpendicular-to-plane giant magnetoresistance (CPP-GMR) element as a film structure. In this Example, Ta (2 nm) and Ru (2 nm) are used. The metallic material and film thickness of the underlayer are determined by the compatibility between the substrate and electrode layer and the ferromagnetic/non-magnetic/ferromagnetic three-layer thin film structure and the product yield. Thus, the film thickness of the underlayer is desirably 0.5 nm or more and less than 100 nm. If the film thickness of the underlayer is 100 nm or more, the surface roughness is poor, and if the film thickness is less than 0.5 nm, a continuous film cannot be formed and thus the effect of an underlayer cannot be obtained, so that the magnetoresistance ratio necessary for the present usage cannot be obtained.
(20) The ferromagnetic layers desirably consists of at least one substance selected from among the four types of Co-base Heusler alloys listed in table 1 (CoFeX, CoMnZX, CoMnFeZX, and CoFeZX; for details of the elements X and Z, see the corresponding sections in table 1). The film thickness of the ferromagnetic layers is desirably 1 nm or more and less than 10 nm. If the ferromagnetic layers measure 10 nm or more, the influence of spin relaxation in the ferromagnetic layers is large, and if measuring less than 1 nm, the effect of spin asymmetry scattering in the ferromagnetic layers is low, so that the magnetoresistance ratio necessary for the present usage cannot be obtained.
(21) The non-magnetic spacer layer at the precursor stage contains a non-magnetic metal and an oxide at a predetermined ratio (e.g., a ratio corresponding to Example illustrated in
(22) The protection layer desirably consists of at least one substance selected from the group consisting of Ag, Cr, W, Mo, Au, Pt, Pd, Ta, Ru and Rh. The film thickness of the protection layer is desirably 1 nm or more and less than 20 nm.
(23) In Example illustrated in
(24) The nominal composition of the InZnO in the Ag/InZnO non-magnetic spacer layer is In.sub.35Zn.sub.6O.sub.59 (atomic %). The nominal composition of the AgInZnO is Ag.sub.x(In.sub.35Zn.sub.6O.sub.59).sub.100-x (x=20 to 35 atomic %), and the concentration of the Ag was adjusted by adjusting the power applied to the Ag target in the simultaneous sputtering film formation.
(25) The upper ferromagnetic layer uses a laminated structure of a Heusler alloy of Co.sub.50Mn.sub.15Fe.sub.10Ge.sub.25 (atomic %) (5 nm) and Co.sub.37Fe.sub.37B.sub.19Ta.sub.7 (1.5 nm), but the order of lamination is opposite from that in the lower ferromagnetic layer due the presence of the protection layer. The upper ferromagnetic layer is a three-layer structure further having Co.sub.50Fe.sub.50 (0.4 nm) laminated on the non-magnetic spacer layer side. Ru with a film thickness of 8 nm is used as the protection layer.
(26) Next, a process of manufacturing a device configured as above will be described.
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(28) A heat treatment temperature lower than 250° C. makes the degree of chemical order of the Heusler alloy layers insufficient and also requires an excessively long time for the non-magnetic spacer layer to become a current-confined-path, and is therefore not practical. A heat treatment temperature higher than 400° C. causes mutual diffusion of the CPP-GMR laminate films, which deteriorates magnetoresistance properties, and is therefore not preferable. The post annealing may be performed inside the film formation apparatus before the protection layer is formed. By performing the heat treatment on the precursor, the non-magnetic spacer layer becomes a current-confined-path, so that a current-perpendicular-to-plane giant magnetoresistance layer is obtained.
(29) Details of the process of forming the ferromagnetic/non-magnetic/ferromagnetic three-layer thin film structure will now be described with reference to
(30) Next, physical properties of the current-perpendicular-to-plane giant magnetoresistance element of the present invention thus manufactured will be described.
(31) The CPP-GMR element using Ag/InZnO as the non-magnetic spacer layer satisfies the required performance for 2 Tbit/in.sup.2 but cannot satisfy the required performance for 5 Tbit/in.sup.2. The RA of the CPP-GMR using AgInZnO as the non-magnetic spacer layer can be adjusted from about 0.05 Ωμm.sup.2 to about 0.7 Ωμm.sup.2 by adjusting the Ag concentration in the AgInZnO. The higher the Ag concentration, the lower RA. The highest magnetoresistance ratio MR is above 60%, and thus a high magnetoresistance ratio MR as compared to the Ag/InZnO (highest magnetoresistance ratio=35%) can be obtained. What is notable is that a magnetoresistance ratio MR of approximately 50% can be obtained at RA=0.08 Ωμm.sup.2 by using AgInZnO with a Ag concentration of approximately 29 atomic %. This satisfies the required performance for 5 Tbit/in.sup.2, as illustrated in
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(33) (1) Mn atoms diffused from the Co.sub.50Mn.sub.15Fe.sub.10Ge.sub.25 Heusler alloy layers into the AgInZnO and were oxidized, thereby forming a MnO layer. Accordingly, the In in the AgInZnO at least in some part was reduced and moved to the outside of the MnO layer.
(34) (2) The Ag was unevenly distributed in the in-plane direction of the film and form an AgIn alloy with the reduced In and in some part formed a bridge (region (A) in
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(36) In the scan region (B), Ag and In are present on and under the MnO layer at the position of the non-magnetic spacer layer, that is, a three-layer structure of AgIn/MnO/AgIn is formed. The MnO is a semiconductor with a rock salt structure having a band gap of about 4 eV, and is assumed to have higher resistivity than metals. The resistivity of the AgIn, on the other hand, is assumed to be lower than that of the MnO. In such a case, current is assumed to flow preferentially through the AgIn bridge portion (region (A)). In other words, current concentrates at the AgIn bridge. Such a structure is called a current-confined-path (CCP; Current-Confined-Path), and it is well known that a non-magnetic spacer layer having a CCP increases the magnetoresistance ratio.
(37) As a non-magnetic spacer layer having a CCP, an alumina AlO.sub.x with Cu diffused therein (hereinafter AlOx-Cu CCP) has been well known, and it is generally fabricated by forming a thin film of an AlCu alloy by sputtering and oxidizing the thin film in a vacuum chamber. There have been reports that a magnetoresistance ratio above 20% is achieved by using an AlO.sub.x—Cu CCP (e.g., Non-patent Literatures 4 and 5). A problem with an AlO.sub.x—Cu CCP is that the magnetoresistance ratio abruptly drops in a range where RA=0.2 Ωμm.sup.2 or lower. For example, a CPP-GMR element using an AlO.sub.x—Cu CCP illustrated in FIG. 1 of Non-patent Literature 5 has a magnetoresistance ratio of as low as 10% at RA=0.1 Ωμm.sup.2 and thus does not satisfy performance as a read head. In contrast, the combination of the Co.sub.50Mn.sub.15Fe.sub.10Ge.sub.25 Heusler alloy and the AgInZnO non-magnetic spacer layer according to the present invention achieves a magnetoresistance ratio of 30 to 50% in the range where RA=0.05 to 0.08 Ωμm.sup.2, thus exhibiting superior properties to the conventional AlO.sub.x—Cu CCP.
(38) The magnetoresistance ratio is further increased by using a laminate structure of AgInZnO and InZnO as the non-magnetic spacer layer as illustrated in
(39) A case where has been presented in which the structure of the current-perpendicular-to-plane giant magnetoresistance element in the above Example is electrode/underlayer/ferromagnetic layer/non-magnetic layer/ferromagnetic layer/protection layer. Actual magnetic heads, however, employ a spin valve structure of electrode/underlayer/antiferromagnetic layer/ferromagnetic layer (fixed layer)/Ru coupling layer/ferromagnetic layer (reference layer)/non-magnetic layer/ferromagnetic layer (free layer)/protection layer. Thus, the current-perpendicular-to-plane giant magnetoresistance element according to the present invention may have the spin valve structure. Here, a spin valve-type GMR element has a structure in which its non-magnetic layer is sandwiched between a fixed layer including an antiferromagnetic layer and a ferromagnetic layer and a free layer including only a ferromagnetic layer. The ferromagnetic layer in the fixed layer has its direction of magnetization fixed due to exchange coupling with the antiferromagnetic layer, and exhibits a GMR effect by changing the direction of magnetization of the free layer. By utilizing this GMR effect, the spin valve-type GMR element is employed as a magnetic read head of a hard disk drive. The spin valve is called a spin valve since it is capable controlling the amount of flowing current as if a valve opening and closing to control the direction of magnetization of the free layer.
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(41) IrMn (5 nm) is used as the antiferromagnetic layer. The antiferromagnetic layer is required to have a large exchange coupling magnetic field (Hua) with the fixed layer and a high blocking (Ta) temperature at which the Hua disappears. As a Mn alloy-based material, a disordered material such as IrMn, FeMn, or RuRhMn, or an ordered material such as PtMn, PtPdMn, NiMn, or IrMn.sub.3 is used. As an oxide-based material, NiO or α-Fe.sub.2O.sub.3 is used.
(42) Co.sub.50Fe.sub.50 (2.6 nm) is used as the ferromagnetic layer (fixed layer), but the ferromagnetic layer (fixed layer) may be made of a combination of Co, Fe, and Ni at an appropriate composition ratio. Ru (0.8 nm) is used as the coupling layer, but Cr, Ir, or Rh may be used instead.
(43) For the ferromagnetic layer (reference layer), a similar film structure to the lower ferromagnetic layer illustrated in
(44) For the non-magnetic spacer layer, a similar film structure to the non-magnetic spacer layer illustrated in
(45) For the ferromagnetic layer (free layer), a similar film structure to the upper ferromagnetic layer illustrated in
(46) Ru with a film thickness of 8 nm is used as the protection layer. The protection layer desirably consists of at least one substance selected from the group consisting of Ag, Cr, W, Mo, Au, Pt, Pd, Ta, Ru, and Rh.
(47) The spin valve film structure uses polycrystalline thin films that are important in industrial applications, and a current-confined-path corresponding to the precursor laminate is generated by performing a heat treatment, for example, at 250° C. to 400° C. for one to five hours after the film formation.
(48)
(49) It is needless to say that the present invention shall not be interpreted as limited to the above embodiments but design changes can be made as appropriate within an extent obvious to those skilled in the art.
INDUSTRIAL APPLICABILITY
(50) The current-perpendicular-to-plane giant magnetoresistance element and the spin valve film structure according to the present invention are preferably usable in the read heads of hard disk drives, magnetic sensors, and magnetic memories.