DEVICE, MACHINE AND METHOD FOR WASHING OBJECTS FOR STALLING LABORATORY ANIMALS, IN PARTICULAR, PARTS AND/OR ACCESSORIES OF STALLING CAGES
20230256484 · 2023-08-17
Inventors
Cpc classification
A01K1/035
HUMAN NECESSITIES
B08B3/024
PERFORMING OPERATIONS; TRANSPORTING
B08B13/00
PERFORMING OPERATIONS; TRANSPORTING
B08B2209/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B08B9/093
PERFORMING OPERATIONS; TRANSPORTING
B08B9/08
PERFORMING OPERATIONS; TRANSPORTING
B08B13/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A washing device for washing objects for stalling animals includes: a rod extending along a main axis and connectable to a source of pressurized washing fluid; a fluid conveying device connected to the source and associated with the rod; nozzles for emitting jets of the fluid, the nozzles being connected to the device and supported by the rod; a translation mechanism for translating the rod along a stroke extending along a translation axis transversal to the main axis, and a rotation mechanism for alternately rotating the rod about a rotation axis parallel to the main axis. The translation and rotation mechanisms are selectively operable for moving the rod inside an operating plane defined by the main axis and by the translation axis to direct the jets against the surfaces to be washed.
Claims
1. A washing device for washing objects for stalling laboratory animals, in particular, parts and/or accessories of stalling cages, comprising: at least one rod extending along a main axis and connectable to a source of pressurized washing fluid; fluid conveying means connected to said source of pressurized washing fluid and associated with said rod, a plurality of nozzles adapted to emit respective jets of said washing fluid, said plurality of nozzles being connected to said fluid conveying means and supported by said rod; wherein it further comprises: translation means of said at least one rod, which are configured to translate said at least one rod along a translation stroke extending along a translation axis, which is transversal, preferably perpendicular, to the main axis, and rotation means of said at least one rod, which are configured to alternately rotate said at least one rod about a rotation axis parallel to the main axis inside a rotation angle; wherein said translation means and said rotation means are selectively operable according to a predetermined logic for moving said at least one rod inside an operating plane defined by said main axis and said translation axis, so that, during a use configuration of the washing device in which the jets of washing fluid are emitted from the nozzles and objects are operatively facing said operating plane with respective surfaces to be washed facing said at least one rod, the jets of washing fluid can be directly emitted against the surfaces to be washed for washing them thoroughly.
2. A washing device according to claim 1, wherein said rod is hollow, said fluid conveying means comprising at least one conduit extending inside said rod, said plurality of nozzles being in fluid communication with said conduit.
3. A device according to claim 1, wherein said rotation means comprise an inclination switch configured to reversibly switch the inclination of the at least one rod between a first angular switching position corresponding to a first angle of inclination of the at least one rod with respect to a neutral plane, perpendicular to the operating plane XZ, and a second angular switching position corresponding to a second angle of inclination of the at least one rod with respect to the neutral plane, said angular switching positions being preferably opposite to said neutral plane.
4. A device according to claim 3, wherein said angle switching positions are associated with respective inversion positions of the direction of translation, preferably corresponding to mutually opposite ends of said translation stroke.
5. A device according to claim 1, comprising two parallel rods lying inside the same operating plane, which are preferably mutually constrained in the translation along the translation stroke.
6. A device according to claim 1, wherein said operating plane is vertical, said translation axis is vertical and said main axis is horizontal.
7. A washing machine for washing objects for stalling laboratory animals, in particular, parts and/or accessories of stalling cages, comprising: at least one washing device according to claim 1, a sealed wash chamber having at least one access door and at least one washing wall onto which said at least one washing device is installed, and at least one support device configured to receive and support a plurality of objects so as to arrange the respective surfaces to be washed of the objects, during the use configuration, facing the operating plane.
8. A machine according to claim 7, wherein said support device is a movable trolley adapted to be reversibly arranged inside said wash chamber through said access door.
9. A machine according to claim 7, comprising at least two washing devices defining two different operating planes, which are opposite and parallel to each other, between which said at least one support device is interposed, or adapted to be interposed, in use.
10. A machine according to claim 7, comprising: a plurality of sensors configured to detect operating parameters of the plurality of objects, e.g. number, type, shape, size, spatial arrangement with respect to the operating plane, the degree of surface dirt, and a control and processing unit configured to process said predetermined logic as a function of the operating parameters detected and selectively control the actuation of the translation means and the rotation means.
11. A method of washing objects for stalling laboratory animals, in particular, parts and/or accessories of stalling cages, comprising the steps of: providing at least one washing device comprising at least one rod extending along a main axis and connectable to a source of pressurized washing fluid, fluid conveying means connected to the source of pressurized washing fluid and associated with the rod, a plurality of nozzles adapted to emit respective jets of said washing fluid, said plurality of nozzles being connected to said fluid conveying means and supported by said rod; translation means of said at least one rod configured to translate said at least one rod along a translation stroke extending along a translation axis, which is transversal, preferably perpendicular, to the main axis, and rotation means of said at least one rod configured to alternately rotate said at least one rod about a rotation axis parallel to the main axis inside a rotation angle; providing a plurality of objects on at least one support device so that they are operatively facing an operating plane defined by said main axis and said translation axis; selectively controlling the actuation of the translation and rotation of said at least one rod according to a predetermined logic for moving said at least one rod inside the operating plane so that it faces respective surfaces to be washed of said objects, and emitting a predetermined amount of jets of washing fluid from said plurality of nozzles directly against the respective surfaces to be washed of the concave objects in order to wash them thoroughly.
12. A method according to claim 11, wherein said control step comprises a sub-set of switching the inclination of the at least one rod, from a first angular switching position corresponding to a first angle of inclination of the rod with respect to a neutral plane perpendicular to the operating plane, to a second angular switching position corresponding to a second angle of inclination of the rod with respect to the neutral plane, and vice versa; said angular switching positions preferably being opposite to said neutral plane.
13. A method according to claim 11, wherein said control step comprises a sub-step of translating said at least one rod along said translation stroke inverting the translation direction at respective inversion positions of the translation direction, preferably corresponding to mutually opposite ends of said translation stroke.
14. A method according to claim 12, wherein the switching of the inclination at the angular switching position is obtained at the same time as the inversion of the translation at the respective inversion positions of the translation direction.
15. A method according to claim 11, wherein said control step comprises a sub-step of oscillating said at least one rod about the rotation axis inside said rotation angle, wherein said oscillation is preferably progressive until it reaches a first angle of inclination of the rod with respect to a neutral plane, perpendicular to the operating plane, and is preferably regressive until it reaches a second angle of inclination of the rod with respect to the neutral plane.
16. A method according to claim 15, wherein said oscillation sub-step is obtained at the same time as at least one sub-step of translation of the at least one rod along the translation stroke.
17. A method according to claim 11, wherein said washing device comprises two rods lying inside the same operating plane, which are preferably translatable and/or rotatable at the same time.
18. A method according to claim 11, wherein said operating plane is vertical, said translation stroke is vertical and said main axis is horizontal, so that said translation is obtained from the bottom upwards and vice versa.
19. A method according to claim 11, wherein respective surfaces to be washed of the objects are partially overlapping with respect to a neutral direction perpendicular to the operating plane, said objects being arranged along rows which are parallel to the operating plane.
20. A method according to claim 11, comprising a step of providing at least two washing devices defining two different operating planes, which are opposite and parallel to each other, between which said at least one support device is interposed, or adapted to be interposed, in use; said two washing devices being preferably controllable synchronously.
21. A method according to claim 11, comprising a step of detecting operating parameters of the plurality of objects, e.g. number, type, size, shape, spatial arrangement with respect to the operating plane XZ, degree of surface dirt, and a successive step of processing said predetermined logic as a function of the operating parameters detected for setting said control step.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0086] With reference to the accompanying drawings, a washing device is indicated as a whole by 1, while the washing machine 100 is indicated as a whole by 100.
[0087] It should be noted that for the purposes of the present invention, the term “washing” may be understood also as a “rinsing” process according to the intensity of the jet, to the composition of the washing fluid and to the washing logic.
[0088] In particular, device 1 of the present invention is configured to wash (and/or rinse) objects 50 for stalling laboratory animals, in particular, parts and/or accessories of stalling cages (hereinafter simply objects 50 for descriptive simplicity) having respective surfaces 51 to be washed. The surfaces 51 to be washed here define the surfaces of the objects 50 requiring a particular (washing and/or rinsing) process/treatment to remove the dirt and impurities which accumulated during normal use. Reference in particular is mainly made to the surfaces which, during use of the objects 50, are exposed to direct contact with the laboratory animals and their waste.
[0089] In particular, the following description refers to concave surfaces 51 to be washed, or more simply, concavities 51, to better clarify and highlight the advantages of the invention with respect to the known art, without for this the invention having to lose in generality.
[0090] In particular, the device is configured to thoroughly wash at least the concave surface of such objects 50, that is, that surface portion of the concave object 50, which for simplicity, is indicated as “concavity” 51.
[0091] Device 1 comprises at least one rod 2 extending along a main axis X and connectable to a source of pressurized washing fluid (not shown in the accompanying drawings).
[0092] Device 1 further comprises fluid conveying means connected to said source of pressurized washing fluid and associated with rod 2: such fluid conveying means may be made with any technology or structure of the known type.
[0093] Device 1 then comprises a plurality of nozzles 3 adapted to emit respective jets of said washing fluid, in which the plurality of nozzles 3 is connected to the aforesaid fluid conveying means and therefore, is supported by rod 2.
[0094] In a possible embodiment of the invention, rod 2 is hollow, and this means that the fluid conveying means comprise at least one conduit extending inside the hollow rod 2 itself, and therefore the plurality of nozzles 3 is in fluid communication with such a conduit.
[0095] The term “hollow” indicates the presence of a conduit inside rod 2 (shown in
[0096] Within the spirit of the present invention, the term “axis” may be considered as any ideal progress in space in terms of geometrical development of a structural element and/or in terms of possible roto-translational movement (or in other words, of any trajectory) of such a structural element, without departing from the objects of the invention itself and without limitations to the interpretation of the claims appended herein.
[0097] Each rod 2 has a plurality of nozzles 3 adapted to emit respective jets of the washing fluid.
[0098] Preferably, the jets emitted by the nozzles have a conical shape (that is, the spray is of the conical type) or conical cross section, however the shape of the jet may be selected according to the type of concave object and the type of wash to be performed.
[0099] Preferably, in the embodiment shown in the accompanying drawings, rod 2 has two separate and concentric inner ducts belonging to different manifolds connected to different washing fluids and there may be nozzles 3 on the same rod 2 which alternately dispense a first fluid and a second fluid.
[0100] Device 1 advantageously comprises both translation means 4 of rod 2 and rotation means 5 of rod 2.
[0101] The translation means 4 are configured to translate rod 2 along a translation stroke z extending along a translation axis Z, which is transversal, preferably perpendicular, to the main axis X.
[0102] In other words, rod 2 is translatable along a rectilinear trajectory defined by the translation stroke z (shown in
[0103] Preferably, the translation means 4 comprise a screw and nut mechanism 4a (shown in
[0104] The screw is put into rotation by suitable actuation: the type of actuation may be of any kind (electric by means of gear motor, pneumatic, hydraulic) and is not part of this invention given that it is a known system.
[0105] The rotation means 5 are configured to alternately rotate the at least one rod 2 about a rotation axis R parallel to the main axis X inside a rotation angle γ, as indicated in
[0106] With particular reference to the embodiments shown in the accompanying drawings, the rotation axis R preferably is coincident with the main axis X; however, according to a possible embodiment not shown in the accompanying drawings, the rotation axis R could be arranged eccentrically with respect to the main axis X.
[0107] Preferably, the rotation angle γ has a value between 0° and 150°, even more preferably, it is equal to 75°.
[0108] In other words, as diagrammatically shown in
[0109] Therefore, the translation means 4 and the rotation means 5 advantageously are selectively operable according to a predetermined logic (that is, predetermined by the user or predetermined following given detections, as is more apparent in the description below) to move the at least one rod 2 inside an operating plane XZ defined by the main axis X and the translation axis Z.
[0110] Thereby, during a use configuration of device 1 in which the jets of washing fluid are emitted from the nozzles 3 and the objects 50 are operatively facing the operating plane XZ with the respective concavities 51 facing the at least one rod 2, the jets of washing fluid can be directly emitted against the concavities 51 to wash them thoroughly.
[0111] In other words, one or more translations and/or rotations of rod 2 may be controlled so that rod 2 is arranged in one or more predetermined positions inside the operating plane XZ so that the emitted jets can strike, that is they are directed, and thoroughly wash each concavity 51 of the objects 50 in a cyclical manner and according to determined washing criteria (wash time, cycle number, jet flow rate, etc.).
[0112] With particular reference to the embodiment of device 1 illustrated in the accompanying drawings, device 1 preferably comprises two parallel rods 2 lying inside the same operating plane XZ, even more preferably, mutually constrained in the translation along the translation stroke z. In other words, the two rods 2 move with a synchronous translation, while they may rotate independently or dependently according to the washing needs.
[0113] Two rods indeed are a balanced solution for meeting both the cost parameters and dimensions of device 1.
[0114] With particular reference to the embodiment of device 1 illustrated in the accompanying drawings, further preferably the operating plane XZ is vertical, the translation axis Z is vertical, and the main axis X is horizontal.
[0115] In other words, the translation of rod 2 is vertical and is carried out from the top downwards and vice versa; however, for example, also the horizontal translation whereby the translation could be carried out from left to right and vice versa, falls within the inventive concept of the invention.
[0116] Preferably, the rotation means 5 comprise an inclination switch 5a configured to reversibly switch the inclination of the at least one rod 2 between a first angular switching position P1 and a second angular switching position P2.
[0117] In particular, as shown in the example in
[0118] In particular, the neutral plane XY preferably is horizontal.
[0119] In particular, the switching between the two angular switching positions P1, P2 may be carried out progressively or instantaneously, and may be dependent or independent on a translation motion along stroke Z, as apparent below.
[0120] Preferably, the first angle of inclination α is between 0° and 75°, and even more preferably it is equal to 50°, while the second angle of inclination β preferably is between 0° and 75°, and even more preferably it is equal to 25°.
[0121] Moreover, the sum between the first angle of inclination α and the second angle of inclination β preferably is equal to the rotation angle γ, whereby the two angular switching positions P1, P2 are the end positions of the arc of rotation/oscillation of rod 2.
[0122] Moreover, the angular switching positions P1, P2 preferably are associated with respective inversion positions of the translation direction, preferably corresponding to mutually opposite ends of the translation stroke z.
[0123] In other words, the switching of the inclination of rod 2 preferably may be carried out at the same time as the inversion of the translation direction, in particular even more preferably, it may be carried out at the stroke end positions of rod 2.
[0124] According to a first embodiment of the rotation means shown in
[0125] That is, rod 2 is rotated about the main axis X by a rotation angle equal to the sum of the first angle of inclination α and the second angle of inclination β.
[0126] In other words, the mechanical coupling described above determines, in the descending stroke, a negative angle of incidence which during the stroke inversion, is transformed into positive by virtue of the flexibility of the element.
[0127] The same effect may be obtained with the second embodiment shown in
[0128] According to a third embodiment of the rotation means 5 shown in
[0131] Moreover, the linear actuator 5f preferably is mounted on a connection manifold 6 of the two rods 2, whereby it translates together with the two rods 2, but the actuation of the translation of the pins 5g inducing the rotation, preferably synchronous, of the two rods 2, remains independent.
[0132] According to a further aspect of the present invention, a washing machine 100 of objects 50 is provided, comprising: [0133] at least one washing device 1 according to the present invention, [0134] a sealed wash chamber 101 having at least one access door (not shown in the accompanying drawings for illustrative simplicity) and at least one washing wall 102 onto which at least one device 1 is installed, and [0135] at least one support device 110 configured to receive and support a plurality of objects 50 so as to arrange the respective surfaces 51 to be washed, during the use configuration, facing the operating plane XZ.
[0136] In particular, the sealed wash chamber 101 shown in
[0137] Preferably, the support device 110 is a movable trolley (it is provided with wheels in the illustrated example) adapted to be reversibly arranged inside the wash chamber 101 through the access door.
[0138] For illustrative simplicity, one upper row of objects 50 (in this case, they are bases of animal stalling cages) alone is arranged on trolley 110 illustrated in
[0139] Indeed, machine 100 preferably comprises at least two washing devices 1 defining two different, opposite and parallel operating planes XZ (defining the so-called opposite “benches” of machine 100) mounted on opposite washing walls 102 and between which said at least one support device 110 is interposed, or adapted to be interposed, in use. In particular, in the embodiment illustrated, each device 1 comprises two rods 2.
[0140] Moreover, machine 100 preferably comprises a plurality of sensors (not shown) configured to detect operating parameters of the plurality of objects 50, for example: number, type, shape, size, spatial arrangement with respect to the operating plane XZ, degree of surface dirt, and also type of load and/or trolley-support.
[0141] For example, machine 100 may detect the type of load and/or trolley-support by means of RFID, acquisition of bar code or other code.
[0142] Machine 100 further comprises a control and processing unit (not shown) configured to process the predetermined logic of device 1 as a function of the operating parameters detected and selectively control the actuation of the translation means 4 and the rotation means 5, and therefore, control the wash cycle.
[0143] In addition to allowing the complete coverage also in the case of row numbers greater than what is used in the prior art, machine 100 also allows dedicated and intelligent cycles to be carried out: with suitable programming of the control logic, partial washes by rows or by sectors may be obtained, or points of greater insistence of the wash jet towards the dirtiest areas and surfaces to be washed may be provided.
[0144] According to a further aspect of the present invention, a method for washing objects 50 is provided, comprising the steps of: [0145] providing at least one device 1 according to the present invention; [0146] providing a plurality of objects 50 on at least one support device 110 so that they are operatively facing the operating plane; [0147] selectively controlling the actuation of the translation and rotation of the at least one rod 2 according to a predetermined logic for moving the at least one rod 2 inside the operating plane XZ so that it faces the concavities 51 of the objects 50, and [0148] emitting a predetermined amount of jets of washing fluid from the plurality of nozzles 3 directly against the respective concavities 51 of the objects 50 in order to wash them thoroughly.
[0149] Advantageously therefore, as shown in
[0150] Preferably, the control and emission steps of the fluid are carried out at the same time.
[0151] Preferably, the control step comprises a sub-step of switching the inclination of the at least one rod from the angular switching position P1 to the second angular switching position P2, and vice versa.
[0152] Preferably, the control step comprises a sub-step of translating the at least one rod 2 along the translation stroke z while inverting the translation direction at respective inversion positions of the translation direction, preferably corresponding to mutually opposite ends of the translation stroke.
[0153] Preferably, the switching of the inclination at the angular switching positions P1, P2 is obtained at the same time as the inversion of the translation at the respective inversion positions of the translation direction.
[0154] In other words, the control step may comprise for example: [0155] a first sub-step of translating the at least one rod 2 along a first translation stroke, preferably until reaching a first end of said translation stroke, [0156] a first sub-step of switching the at least one rod 2 between the first angular switching position P1 and the second angular switching position P2, [0157] a second sub-step of translating the at least one rod 2 along a second translation stroke in direction opposite to the first translation stroke, preferably until reaching a second end of the translation stroke, opposite to the first end, and [0158] a second sub-step of switching the at least one rod 2 between the second angular switching position P2 and the first angular switching position P1.
[0159] These washing modes advantageously allow a uniform wash cycle capable of also washing floor 103 and roof 104 to be carried out in order to avoid residuals of dirt or spatter from being accumulated over time.
[0160] Moreover, the inversion and switching points allow being effective in washing on the lower and upper rows also while limiting the translation stroke to what is needed.
[0161] In the event one rod 2 alone is employed, such a solution allows limiting the overall translation stroke z and, if several rods 2 are employed, operating them without overlapping, rather keeping a given dead area therebetween (which is useful for leaving part of the washing walls 102 of machine 100 free from the translation of the rods 2, which would preclude the mounting/passing of any other device on board the machine).
[0162] Preferably, the control step comprises a sub-step of oscillating the at least one rod 2 about the rotation axis R inside the rotation angle γ, in which the oscillation is preferably progressive until it reaches the first angle of inclination α of rod 2, and is preferably regressive until it reaches the second angle of inclination β of rod 2.
[0163] Preferably, the oscillation sub-step is obtained at the same time as at least one translation sub-step of the at least one rod 2 along the translation stroke z.
[0164] In other words, a possible operating mode is the one of roto-translating rod 2.
[0165] Preferably, the method may provide the simultaneous translation and/or the rotation of two rods 2 lying on the same operating plane XZ.
[0166] Moreover, as shown in the drawings, the respective concavities 51 of the objects 50 preferably are partially overlapping with respect to a neutral direction Y perpendicular to the operating plane XZ, and the concave objects are arranged along rows which are parallel to the operating plane XZ.
[0167] Indeed, by virtue of present invention, also increased load densities may be thoroughly washed, in which the objects 50 have partially overlapping arrangements (as shown in
[0168] As in the illustrated embodiments, the method preferably comprises a step of providing at least two washing devices 1 defining two different operating planes XZ, which are opposite and parallel to each other, between which a support device 110 is interposed, or adapted to be interposed, in use; said two washing devices 1 being preferably synchronously controllable.
[0169] Preferably, the method advantageously comprises a step of detecting operating parameters of the plurality of objects 50, for example, number, type, shape, size, spatial arrangement with respect to the operating plane XZ, degree of surface dirt, and a successive step of processing the predetermined logic as a function of the detected operating parameters for setting the control step. Thereby, the wash cycle may be completely customized according to the load needs and the detected degree of dirt. Thus, for example, the actuation alone of a given rod 2 may be controlled for a limited translation stroke z or the intensity of the jets may be increased or the wash cycle time may be decreased or the wash cycle and the rinse cycle may be modulated in a different manner.
[0170] By virtue of the present invention, it is apparent how by suitably selecting translation stroke z, distance between the rods 2, rotation angle γ and possible inversion/switching points, a complete coverage of the load may be obtained at the surfaces 51 to be washed, in particular, at the concavities, and at the same time the roof 104 and the bottom 103 of machine 100 itself may be struck, also in the presence of overlapping between the rows of objects 50.
[0171] It is also apparent from the diagrammatic example in
[0172] Moreover, by suitably configuring support 110, the drinking bottles, which usually are directed by employing dedicated baskets which retain them and present them for washing so as to make them draining, may also be conveniently washed and/or rinsed. Therefore, it is easy to effectively wash, and especially rinse, also the bottles by directly using the system described.
[0173] The washing and/or rinsing which may be obtained with the present invention is completely adaptable to the type of load by virtue of the versatility of device 1 and machine 100: for example, in the case of non-uniform loads or loads with different areas of dirt, a more accurate and dedicated wash may be programed by persisting more with the jets in certain areas of the objects 50. Moreover, half load cycles may be carried out (for example, loading only the upper or lower rows of machine 100), therefore creating targeted cycles which allow saving time and energy, as well as allowing increased flexibility in managing the load to be washed and/or rinsed.
[0174] The present invention reaches the proposed objects while overcoming the drawbacks of the known art and providing the user with a device 1, a machine 100 and a method for washing and/or rinsing which are highly versatile and efficient, capable of optimizing the washing process and making the production process more affordable in terms of energy consumption, detergents used, sizes and investments.
[0175] A single machine 100 having compact sizes allows to effectively process a large number of objects 50 provided with surfaces to be washed of any shape, in particular surfaces that can be defined with the term “sculptured”, and in particular concavities 51, and of different types, by means of at least one device 1, which is structurally simple.