MARINE DRIVE HAVING VENTED LOWER UNIT
20230257095 ยท 2023-08-17
Assignee
Inventors
- David J. Waldvogel (Fond du Lac, WI, US)
- Kass W. Sawyer (Neenah, WI, US)
- Laura K. Mueller (Fond du Lac, WI, US)
- Douglas A. Hull (Campbellsport, WI, US)
- Aaron J. Novak (North Fond du Lac, WI, US)
Cpc classification
B63H2020/025
PERFORMING OPERATIONS; TRANSPORTING
H02K2209/00
ELECTRICITY
H02K5/10
ELECTRICITY
H02K5/207
ELECTRICITY
International classification
H02K5/10
ELECTRICITY
Abstract
A marine drive is for propelling a marine vessel in a body of water. The marine drive comprises a motor housing defining a motor cavity; a motor disposed in the motor cavity; a propulsor shaft extending from the motor housing, wherein the motor is configured to cause rotation of the propulsor shaft; a propulsor which is rotated by the propulsor shaft to create a thrust force in the body of water; and a vent conduit having a first end connected to the motor cavity and a second end which vents the motor cavity to atmosphere.
Claims
1. A marine drive for propelling a marine vessel in a body of water, the marine drive comprising: a motor housing defining a motor cavity; a motor disposed in the motor cavity; a propulsor shaft extending from the motor housing, wherein the motor is configured to cause rotation of the propulsor shaft; a propulsor which is rotated by the propulsor shaft to create a thrust force in the body of water; and a vent conduit having a first end connected to the motor cavity and a second end which vents the motor cavity to atmosphere.
2. The marine drive according to claim, 1, further a supporting frame for supporting the marine drive relative to the marine vessel, and an extension leg which couples the supporting frame to the motor housing, wherein the vent conduit extends from the motor housing into the extension leg.
3. The marine drive according to claim 2, further comprising a hydrophobic plug on the second end of the vent conduit, the hydrophobic plug permitting venting of air and moisture from the motor cavity and preventing ingress of moisture to the motor cavity.
4. The marine drive according to claim 2, further comprising a cowling on the supporting frame, wherein the vent conduit extends through the extension leg and into a cowling interior.
5. The marine drive according to claim 3-4, wherein the vent conduit comprises a first conduit portion disposed in the extension leg and a second conduit portion disposed in the cowling interior.
6. The marine drive according to claim 5, wherein the first conduit portion and the second conduit portion are connected together at a junction, and further comprising a seal device which seals the first conduit portion to the second conduit portion at the junction.
7. The marine drive according to claim 6, wherein the seal device provides a radial seal on an inner diameter of a first one of the first and second conduit portions and a radial seal on an outer diameter a second one of the first and second conduit portions.
8. The marine drive according to claim 67, wherein the first conduit portion has an upper end and the second conduit portion has a lower end, and wherein the seal device is located radially between the upper end of the first conduit portion and the lower end of the second conduit portion.
9. The marine drive according to claim 8, wherein the seal device comprises a rigid top cap, a rigid base member, a seal member sandwiched between the rigid top cap and rigid base member, and a fastener which fastens the rigid top cap to the rigid base member so as to axially compress resilient seal member.
10. The marine drive according to claim 9, wherein axial compression of the resilient seal member causes the resilient seal member to radially expand and create a radial seal on the inner diameter of the upper end of the first conduit portion and a radial seal on the outer diameter of the lower end of the second conduit portion.
11. The marine drive according to claim 7, further comprising at least one electrical wire associated with the motor, wherein the at least one electrical wire extends through the seal device and wherein the seal device provides a radial seal on the at least one electrical wire.
12. The marine drive according to claim 5, wherein the first conduit portion is an elongated rigid monolithic member and wherein the second conduit portion is an elongated monolithic flexible member.
13. The marine drive according to claim 12, wherein the second conduit portion is coupled to the supporting frame.
14. The marine drive according to claim 1, wherein the motor housing comprises a first housing portion and a second housing portion, which together define the motor cavity, and further comprising at least one static seal between the first housing portion and second housing portion.
15. The marine drive according to claim 14, further comprising at least one dynamic seal between the propulsor shaft and the second housing portion.
16. The marine drive according to claim 15 wherein the at least one static seal and the at least one dynamic seal prevent ingress of water to the motor cavity.
17. The marine drive according to claim 15, further comprising at least one static seal between the first housing portion and the first end of the vent conduit and configured to prevent ingress of water into the motor cavity.
18. A marine drive for propelling a marine vessel in a body of water, the marine drive comprising: a supporting frame for supporting the marine drive relative to the marine vessel; a motor housing defining a motor cavity; an extension leg which couples the motor housing to the supporting frame; a motor disposed in the motor cavity; a propulsor shaft extending from the motor housing, wherein the motor is configured to cause rotation of the propulsor shaft; a propulsor which is rotated by the propulsor shaft to create a thrust force in the body of water; a vent conduit having a first end connected to the motor cavity and a second end which vents the motor cavity to atmosphere, wherein the vent conduit extends from the motor housing into the extension leg; and a hydrophobic plug on the second end of the vent conduit, the hydrophobic plug permitting venting of air and moisture from the motor cavity and preventing ingress of moisture to the motor cavity.
19. The marine drive according to claim 18, further comprising a cowling on the supporting frame, wherein the vent conduit extends through the extension leg and into a cowling interior.
20. The marine drive according to claim 19, wherein the vent conduit comprises a first conduit portion disposed in the extension leg and a second conduit portion disposed in the cowling interior, wherein the first conduit portion and second conduit portion are connected together at a junction, and further comprising a seal device which seals the first conduit portion to the second conduit portion at the junction, and further comprising at least one electrical wire associated with the motor, wherein the at least one electrical wire extends through the seal device.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Embodiments are described with reference to the following drawing figures. The same numbers are used throughout to reference like features and components.
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DETAILED DISCLOSURE
[0023] The invention described herein has been found to be particularly useful in configurations of marine drives having a battery-powered electric motor located in a lower gearcase and being configured to power a propulsor, such as one or more propeller(s), impeller(s), and/or the like. The illustrated embodiment is an outboard motor and is one example of such a marine drive; however the present invention is not limited for use with the illustrated configuration, and in other examples the present invention can be implemented in differently configured marine drives having for example, a hybrid-electric powerhead, and/or the like. The particular configurations of the marine drive shown and described herein below, including the supporting frame, electric motor, and gearcase, are merely exemplary. The present invention is also useful in conjunction with many other marine drive configurations.
[0024] During research and experimentation with prior art marine drives, the present inventors determined that thermal expansion of the air trapped within a sealed submerged system can result in leakage of air out, which upon cooling will create a vacuum, and potentially an unwanted intrusion of water. In the presently described embodiment, an electric motor located in the lower unit of the marine drive generates heat, which results in excess pressure buildup in the sealed lower unit. Providing a dedicated path to atmosphere was identified as a benefit for the sealing system of such a marine drive. The present inventors further realized that it would be advantageous to provide the path to atmosphere with protection from humidity and other moisture sources found above the submerged item.
[0025]
[0026] The marine drive 10 is an outboard motor having a supporting frame 12 for rigidly supporting the various components of the marine drive 10 relative to the marine vessel. The supporting frame 12 has a generally rectangular, box-shaped body 14 with port and starboard sides 16, a front side 18, a rear side 20, a bottom 22, and an open upper end 24 providing access to a frame interior for containing a (not shown) rechargeable battery providing battery power to the marine drive 10. The supporting frame 12 also has a steering arm 28 extending forwardly from the front side 18 of the body 14. The steering arm 28 is configured for connection to a (not shown) tiller arm for manually steering the marine drive 10 relative to the marine vessel about a steering axis 30, which is defined by the above-noted transom bracket. See for example the presently-incorporated U.S. patent application Ser. No. 17/509,739. The supporting frame 12 also has a support leg 32 extending downwardly from the bottom 22 of the body 14 and having a lower end 25 which is fixedly coupled to the lower unit 34 of the marine drive 10, as will be further described herein below. A cowling, shown schematically at 36, is fixed to and surrounds most or all of the body 14 of the supporting frame 12, as further disclosed in the above-incorporated U.S. patent application Ser. No. 17/585,214. The cowling 36 defines a cowling interior 38 in which the body 14 of the supporting frame 12 and various components of the marine drive 10 are disposed. It should be understood that the various components described above are exemplary and could vary from what is shown. For example, the present invention is not limited for use with the particular type of supporting frame shown in the figures. The supporting frame can be any type of supporting frame known in the art for framing and supporting portions of the marine drive, including being configured to support various components of the marine drive, and/or to couple the marine drive to the marine vessel. Embodiments of various other suitable supporting frames for marine drives are provided in the above-incorporated patents.
[0027] Referring now to
[0028] The rear housing portion 48 has a radially outer annular flange 62. Fasteners 64 extend through smooth bores in the radially outer annular flange 62 and into threaded engagement with corresponding threaded bores in the face of the rear-facing annular body portion 60 of the front housing portion 46, so as to firmly fasten the rear housing portion 48 to the front housing portion 46 in the nested arrangement shown. The rear housing portion 48 is generally cylindrical, having a perimeter sidewall 68 which smoothly tapers radially inwardly towards its rear end.
[0029] The electric motor 52 is generally cylindrical and is contained within the rear housing portion 48, in particular being mounted between a rear end cap 70 and a front end wall 72 of the rear housing portion 48. The electric motor 52 causes rotation of a propulsor shaft 74 which longitudinally extends from the rear of the rear housing portion 48 via the rear end cap 70. The electric motor 52 is a conventional item, for example an axial flux motor, a radial flux motor, or a transverse flux motor, such as those produced by Electric Torque Machines of Flagstaff, Ariz. (a Graco Company). Front and rear bearings 76, 78 support and facilitate rotation of the propulsor shaft 74 relative to the electric motor 52. Annular dynamic seals 80 surround the propulsor shaft 74 and dynamically seal the rear housing portion 48 via the rear end cap 70 to the rotating propulsor shaft 74 and preferably prevents ingress of water to the motor cavity 50. A conventional propulsor, shown schematically at box 82 in
[0030] The anti-ventilation plate 47 has a head 84 at its forward end which is sandwiched between the lower end of the extension leg 44 and the stem 55 of the front housing portion 46. The head 84 has a perimeter sidewall 89 with a rounded forward end and a tapered rear end. The perimeter sidewall 89 is preferably monolithic so as to avoid external fasteners or other unsightly seams. In other examples it can be made of multiple pieces. The radially outer profile of the head 84 generally matches the radially outer profile of the lower end of the extension leg 44 and also generally matches the radially outer profile of the upper end of the stem 55, in particular such that these components together provide a smooth outer surface which is streamlined and encounters minimal hydrodynamic drag as the marine vessel travels through the water. Pins 86 register and maintain the head 84 of the anti-ventilation plate 47 in alignment with the stem 55 and the lower end of the extension leg 44. The pins 86 extend through bores formed through the head 84 of the anti-ventilation plate 47 and into corresponding bores formed in the lower end of the extension leg 44 and in the upper end of the stem 55. The anti-ventilation plate 47 has a generally flat tail 88 which extends rearwardly from both sides of the head 84.
[0031] With continued reference to
[0032] An adapter plate 114 is fastened to and between the upper end of the extension leg 44 and the lower end 25 of the supporting frame 12. The adapter plate 114 has a sidewall 116 with a radially outer profile which generally matches the radially outer profile of the upper end of the extension leg 44, in particular such that these components together provide a smooth outer surface which is streamlined and provides minimal hydrodynamic drag as the marine vessel travels through the water. Pins 117 register and maintain the adapter plate 114 in alignment with extension leg 44. The pins 117 extend into bores formed in the perimeter sidewall of the adapter plate 114 and into corresponding bores formed in the perimeter sidewall of the upper end of the extension leg 44. The adapter plate 114 has an interior abutment surface 118 which laterally and longitudinally extends between the rigid conduit portion 94 and the inner diameter of the sidewall 116 of the adapter plate 114. The interior abutment surface 118 extends entirely around the rigid conduit portion 94. As best seen in
[0033] The compression nut 122 is engaged with the upper end 98 of the rigid conduit portion 94 via a threaded connection 124, and particularly so as to clamp the extension leg 44 in place between the supporting frame 12 and the motor housing 42, thereby providing increased overall load carrying capability compared to the prior art and advantageously avoiding the use of fasteners which are visible from the exterior of the lower unit 34. The inner diameter of the compression nut 122 has threads for engaging corresponding threads on the upper end 98 of the rigid conduit portion 94. Flats are disposed around the outer perimeter of the compression nut 122 for engagement by a manual tool for rotating the compression nut 122 about the rigid conduit portion 94.
[0034] To assemble the lower unit, a washer 128 and the compression nut 122 are slid onto the upper end 98 of the rigid conduit portion 94 until the threads abut. The compression nut 122 is then rotated by a wrench in a direction which causes the compression nut 122 to travel downwardly along the rigid conduit portion 94, via engagement between the threads. Continued rotation of the compression nut 122 moves it into compressing engagement with the top of the interior abutment surface 118. Compression of the compression nut 122 applies a corresponding clamping force on the adapter plate 114, which pulls the rigid conduit portion 94 and motor housing 42 axially upwardly. This firmly compresses and clamps the head 84 of the anti-ventilation plate 47 and the extension leg 44 between the motor housing 42 and bottom of the adapter plate 114 without the need for external fasteners and in an improved load-bearing arrangement. Advantageously the entire arrangement can be easily assembled in an efficient manner and with minimal externally visible fasteners.
[0035] As shown in
[0036] As shown in
[0037] As further explained herein below with reference to
[0038] Referring to
[0039] It will thus be understood that the embodiments described herein above are advantageously configured to limit or prevent water intrusion into the motor cavity, maintaining the sealed conditions established at assembly. With the vent conduit, including the rigid conduit portion 94 which is open to the motor cavity 50 and the flexible conduit portion 130 which is sealed to the rigid conduit portion 94 and also open to atmosphere within the cowl interior 38, the presently disclosed embodiments also advantageously prevent a vacuum from forming within the motor cavity, and in some embodiments prevent buildup of pressure within the motor cavity, thus further limiting degradation or breakage of the seals of the motor housing. The embodiments described herein above advantageously provide a sealed motor cavity with a dedicated vent conduit extending up above the normal water line, into the cowling interior. In certain embodiments, the vent conduit further has a breathable, hydrophobic type membrane which is configured to prevent water/moisture intrusion, but yet still allow air to pass in and out of the otherwise sealed motor cavity. Embodiments described herein also advantageously allow leak testing during manufacturing. For example, a simple pressure test can be performed during manufacturing of the unit with hose barb fittings connected to the flexible conduit portion, as a quality control check. This could also be easily used in the field in the same manner. Generally, the present invention thus provides a reduction of water intrusion to the motor cavity and provides a simple means to verify assembly processes/failure modes.
[0040] In the present description, certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be implied therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The different apparatuses described herein may be used alone or in combination with other apparatuses. Various equivalents, alternatives and modifications are possible within the scope of the appended claims.