Valve ignition prechamber with a reversed directon of combustion
11326509 · 2022-05-10
Inventors
Cpc classification
F02B19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/1014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The valve ignition prechamber (1) with a reversed direction of combustion includes a lamination cavity (6) in which opens a pilot charge injector (32), and said cavity (6) being connected to a combustion chamber (5) of an internal combustion engine by a lamination duct (7), which, when opened by a lamination valve (13), forms with the latter a torch-ignition prechamber while an inverter housing (93) containing an ignition pilot charge (27) and accommodating ignition means (11) is housed in the lamination cavity (6) with which it forms a late combustion volume, said housing (93) comprising a main ejection nozzle (94) which can emit a pre-ignition torch in the direction of the lamination duct (7), the volume swept by said torch forming an early combustion volume.
Claims
1. A valve ignition prechamber (1) with a reversed direction of combustion for an internal combustion engine (2) which has a cylinder head (3) which covers a cylinder (4) to form a combustion chamber (5) in which can be burned a main charge (30), characterized in that it comprises: At least one lamination cavity (6) which is arranged in the cylinder head (3) and which is connected to the combustion chamber (5) by a lamination duct (7); A pilot charge injector (32) which opens into the lamination cavity (6) to inject therein a pilot charge (9) consisting of an easily flammable Combustive agent-AF fuel mixture; A lamination valve (13) which can either close the lamination duct (7) so that the latter no longer communicates with the combustion chamber (5), or open said duct (7) to form with the latter a torch-ignition prechamber (23) which simultaneously communicates, on the one hand, with the lamination cavity (6) via the lamination duct (7) and, on the other hand, with the combustion chamber (5) via at least one gas ejection orifice (24) to emit an ignition torch (29) into said chamber (5); At least one inverter housing (93) housed in the lamination cavity (6), said housing (93) forming between itself and said cavity (6) a late combustion volume (100) while an ignition pilot charge (27) can be introduced into said housing (93); Ignition means (11) that open inside the inverter housing (93) to ignite the ignition charge (27); At least one main ejection nozzle (94) which connects the inside of the inverter housing (93) with the inside of the lamination cavity (6), said nozzle (94) producing during the combustion of the ignition pilot charge (27) a pre-ignition torch (33) which can penetrate in whole or in part into the lamination duct (7), the volume swept by said torch (33) constituting an early combustion volume (101).
2. The valve ignition prechamber with a reversed direction of combustion according to claim 1, characterized in that the ignition means (11) consists of a positive electrode (95) and a negative electrode (96) of an ignition spark plug (12).
3. The valve ignition prechamber with a reversed direction of combustion according to claim 2, characterized in that the inverter housing (93) is integral with the spark plug (12).
4. The valve ignition prechamber with a reversed direction of combustion according to claim 1, characterized in that the ignition means (11) consist of a positive electrode (95) of a spark plug (12), the inner wall of the inverter housing (93) constituting a negative electrode (96).
5. The valve ignition prechamber with a reversed direction of combustion according to claim 4, characterized in that the smallest distance existing between the inner wall of the inverter housing (93) and the positive electrode (95) is located in the vicinity of the main ejection nozzle (94).
6. The valve ignition prechamber with a reversed direction of combustion according to claim 1, characterized in that the inside of the inverter housing (93) forms an annular chamber (34).
7. The valve ignition prechamber with a reversed direction of combustion according to claim 1, characterized in that the main ejector nozzle (94) comprises, successively and in the direction of the outlet of the inverter housing (93), a convergent (97), a throat (98) and a divergent (99).
8. The valve ignition prechamber with a reversed direction of combustion according to claim 1, characterized in that the main ejection nozzle (94) ends with a nozzle extender (28) which forms a protrusion to extend the outer face of the inverter housing (93) in the direction of the lamination duct (7).
9. The valve ignition prechamber with a reversed direction of combustion according to claim 1, characterized in that the main ejector nozzle (94) is eccentric relative to the longitudinal axis of the lamination cavity (6).
10. The valve ignition prechamber with a reversed direction of combustion according to claim 9, characterized in that the main ejection nozzle (94) is fully or partially oriented tangentially to the inner wall of the lamination cavity (6).
11. The valve ignition prechamber with a reversed direction of combustion according to claim 1, characterized in that at least one secondary ejection nozzle (102) connects the inside of the inverter housing (93) with the inside of the lamination cavity (6), said nozzle (102) being capable to emit a secondary turbulence torch (103) into the late combustion volume (100).
12. The valve ignition prechamber with a reversed direction of combustion according to claim 11, characterized in that the secondary ejection nozzle (102) is oriented approximately tangentially to the inner wall of the lamination cavity (6).
13. The valve ignition prechamber with a reversed direction of combustion according to claim 1, characterized in that the internal volume of the inverter housing (93) plus the internal volume of the lamination duct (7) is less than half of the total internal volume formed together by the lamination cavity (6), including the internal volume of the inverter housing (93), and the lamination duct (7).
14. The valve ignition prechamber with a reversed direction of combustion according to claim 1, characterized in that the lamination valve (13) is made of a magnetic material (43) while a magnetic field source (44) integral with the cylinder head (3) produces a magnetic field which attracts said valve (13) and tends to keep it pressed against the end of the lamination duct (7) to close the latter.
Description
(1) The description that follows, in conjunction with the appended drawings and supplied as non-limiting examples, will allow a better understanding of the invention, the characteristics thereof, and the advantages it is likely to provide:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DESCRIPTION OF THE INVENTION
(10)
(11) As can be seen in
(12) As shown in
(13)
(14)
(15)
(16) The inverter housing 93 of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention can be seen in
(17) It should be noted that, as a particular embodiment of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention, the ignition pilot charge 27 may be introduced into the inverter housing 93 either by the main ejection nozzle 94, whereby said charge 27 is subtracted from the pilot charge 9 when introduced into the said housing 93 by the pilot charge injector 32, or by an ignition charge injector, not shown, which can inject said charge 27 into said housing 93 for example through one or more radial holes which are arranged into the base of the spark plug 12 and which are connected to the said injector by a conduit, like the device described in patent application WO 2013/117857 A3, the original French application of which had been filed by the applicant.
(18) Ignition means 11 which comprises the valve ignition prechamber 1 with a reversed direction of combustion according to the invention can be seen in
(19)
(20) It can be seen in
(21) As an alternative, the main ejection nozzle 94 may be substantially eccentric with respect to the longitudinal axis of the lamination duct 7 to direct the hot gases resulting from the combustion of the ignition pilot charge 27 indirectly into said duct 7. It should also be noted that one or more additional main ejection nozzles 94 may be made and oriented in various other directions.
(22) It should be noted that according to a particular embodiment of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention, the ignition means 11 may consist of a positive electrode 95 and a negative electrode 96 of a spark plug 12.
(23) As a particular embodiment of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention, the positive electrode 95 and the negative electrode 96 of the spark plug 12 can be approximately coplanar, in the same way as the electrodes of semi-surface discharge spark plugs known per se.
(24) This allows the fresh gases introduced into the inverter housing 93 via the main ejection nozzle 94 to be sprayed directly onto the electrodes 95, 96 and prevents sparks from being produced between the positive electrode 95 and the inner wall of the inverter housing 93.
(25) It should be noted that, as shown in
(26)
(27)
(28) Thus, the ability of the ignition pilot charge 27 to ignite the pilot charge 9 contained in lamination cavity 6 and lamination duct 7 is increased.
(29) According to a particular embodiment of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention, the inner wall of the inverter housing 93 may be partially covered with an electrically insulating coating for avoiding the formation of a spark in areas outside the vicinity of the main ejection nozzle 94. In this case, the smallest distance existing between the inner wall of the inverter housing 93 and the positive electrode 95 may no longer be located in the vicinity of the main ejection nozzle 94.
(30) In
(31)
(32) This particular configuration makes it possible to accelerate the gases constituting the initiating pilot charge 27 when they are ejected from the inverter housing 93 via the main ejection nozzle 94, possibly at a supersonic speed, which a simple orifice does not allow, and allows said gases to penetrate as deeply as possible inside the lamination duct 7.
(33) In addition,
(34) It is observed that the nozzle extender 28 increases the late combustion volume 100 while reducing the early combustion volume 101, this by bringing the outlet of the main ejection nozzle 94 closer to the lamination duct 7, or even by introducing more or less deeply the said outlet in the said duct 7.
(35) This particular configuration of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention increases the efficiency of the pre-ignition torch 33 to ignite the part of the pilot charge 9 contained in the lamination duct 7 before that not yet burned contained in the lamination cavity 6.
(36) It should be noted that according to the valve ignition prechamber 1 with a reversed direction of combustion according to the invention, the main ejection nozzle 94 can be eccentric relative to the longitudinal axis of the lamination cavity 6 to produce turbulent gas motion in the form of a roller better known as “tumble”, said movement occurring in the lamination cavity 6 during the emission by said nozzle 94 of the pre-ignition torch 33.
(37) Alternatively, the main ejection nozzle 94 can also be fully or partially oriented tangentially to the inner wall of the lamination cavity 6 in order to give the gas that it contains a turbulent movement in the form of a tourbillon, better known as “swirl”, said movement occurring in the lamination cavity 6 when the pre-ignition torch 33 is emitted by the main ejection nozzle 94.
(38) As shown in
(39) Moreover,
(40) It should be noted that according to the valve ignition prechamber 1 with a reversed direction of combustion according to the invention, the internal volume of the inverter housing 93 plus the internal volume of the lamination duct 7 can advantageously represent less than half of the total internal volume formed together by the lamination cavity 6, including the internal volume of the inverter housing 93, and the lamination duct 7.
(41) As shown in
(42) As a non-limiting example shown in
(43) Operation of the Invention
(44) The operation of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention is easily understood by looking at
(45) Particularly in
(46) It can be seen in
(47) It is to be noted in
(48) It is also to be noted in
(49) In addition,
(50) In
(51) It is noted in
(52) In
(53) It can be understand in view of
(54) In other words, the valve ignition prechamber 1 with a reversed direction of combustion ensures that the pilot charge 9 is ejected into the combustion chamber 5 mainly in the form of ignition torches 29 consisting of burnt gases brought to high temperature, and not consisting of fresh unburnt gas unable to ignite the main charge 30.
(55) Indeed, the valve ignition prechamber 1 with a reversed direction of combustion according to the invention makes it possible to achieve the result which has just been explained despite the unfavorable position of the spark plug 12 which, from due to the various constraints of implantation of the lamination cavity 6 and of the lamination duct 7 in the internal combustion engine 2, is located very far from the gas ejection orifices 24.
(56) Without the inverter housing 93, which, among other components, the valve ignition prechamber 1 with a reversed direction of combustion according to the invention, the combustion of the pilot charge 9 would develop in the lamination cavity 6 from the spark created by the spark plug 12, layer of gas after layer of gas, by progressing gradually in the internal volume of the said cavity 6 and then in the internal volume of the lamination duct 7, until reaching the gas ejection orifices 24.
(57) The result of this development of combustion would be that a large part of the pilot charge 9 would be expelled into the combustion chamber 5 in the form of ignition torches 29, made up of too many fresh gases still not burned that have no power to ignite the main charge 30.
(58) Therefore, in the absence of the particular configuration of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention, it would be necessary to compensate for the too low ignition power of the ignition torches 29 emitted in the combustion chamber 5.
(59) This compensation could be achieved, for example, by increasing the total internal volume that the lamination cavity 6 and the lamination duct 7 form together. However, this volume would become more difficult to fill with the required amount of pilot charge 9, because the time allowed for the pilot charge injector 32 to perform such filling is short, especially in the case of high-speed automotive engines.
(60) Said compensation could also be done by injecting more pilot charge 9 into the same lamination cavity 6 using pilot charge injector 32. However, apart from the difficulty of filling said cavity 6 within the time available, or even the impossibility of filling said cavity 6 due to an early opening of the lamination valve 13, this strategy would be energy-consuming because the compression means 10 would first have to pre-compress a larger amount of pilot charge 9. This would be to the detriment of the total efficiency of the internal combustion engine 2, which would be significantly reduced.
(61) In order to avoid having recourse to the compensations that have just been exposed, which degrade the efficiency of the internal combustion engine 2, the valve ignition prechamber 1 with a reversed direction of combustion according to the invention is provided to maximize the part of the pilot charge 9 that is ejected via the gas ejection orifices 24 in the form of ignition torches 29 consisting of burnt gases, since only these gases brought to high temperature are capable of igniting the main charge 30.
(62) It is to achieve this result that the valve ignition prechamber 1 with a reversed direction of combustion comprises an inverter housing 93 into which an ignition pilot charge 27 can be introduced, said housing 93 being contained inside the lamination cavity 6 to form between itself and said cavity 6 a late combustion volume 100.
(63) As can easily be deduced from
(64) Indeed, the ignition pilot charge 27 results from the transfer of part of the pilot charge 9 from the lamination cavity 6 to the inside of the inverter housing 93 via the main ejection nozzle 94 that connects said interior with the space left between the outer wall of said housing 93 and the inside of the lamination cavity 6.
(65) It is to be noted in
(66) It is also to be noted in
(67) It can be seen in
(68) Thus, following the ignition of the ignition pilot charge 27 by the spark plug 12, as shown in
(69) As it grows, the pre-ignition torch 33 forms the early combustion volume 101 consisting of burnt gases brought to high temperature.
(70) When the pre-ignition torch 33 reaches the inside of the lamination duct 7, the fresh gases constituting the pilot charge 9 contained in said duct 7 burn and this, even before the part of the pilot charge 9 contained in the late combustion volume 100 have time to do so.
(71) Ejection in the direction of the lamination duct 7 of the pre-ignition torch 33 by the main ejection nozzle 94 following the ignition of the ignition pilot charge 27, and the gradual combustion of the charge pilot 9 layer by layer which results in the direction of the gas ejection orifices 24, are symbolized in
(72) The combustion being engaged in the lamination duct 7, said combustion continues to propagate in said duct 7 until it reaches the gas ejection orifices 24. Provided the pre-ignition torch 33 emitted by the ejection nozzle main 94 is perfectly centered in the lamination duct 7, the combustion of the part of pilot charge 9 contained in said duct 7 is homogeneous.
(73) Thus, no gas ejection orifice 24 receives gases that are on average hotter or colder than the other gas ejection orifices 24 with which it cooperates.
(74) In addition, the flow rate of any gas ejection orifice 24 is not increased or decreased in comparison with that of the other gas ejection orifices 24 with which it cooperates by an off-center gas flow relative to the lamination duct 7.
(75) These features ensure that the ignition torches 29 emitted into the combustion chamber 5 are indeed identical.
(76) In parallel with the combustion in the direction of the gas ejection orifices 24, shown in
(77) Thus, according to the example just given, the direction of combustion of the pilot charge 9 in the volume that together form the lamination cavity 6 and the lamination duct 7 has indeed been reversed, which is the objective of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention.
(78) In doing so, in addition to the very rapid combustion of the pilot charge 9 caused by the pre-ignition torch 33, a significant part of the gases constituting the pilot charge 9 was ejected into combustion chamber 5 via the gas ejection orifices 24, and in the form of ignition torches 29 whose power and composition are homogeneous from one torch 29 to another. Said torches 29, provided they are made of high-temperature flue gas, are fully effective in igniting the main charge 30.
(79) It should be noted, however, that there may be advantages to ejecting part of the pilot charge 9 into combustion chamber 5 as fresh gas. In fact, these gases can form a corridor of fresh, highly flammable, gases in the main charge 30 when the latter is, for example, composed of a gas mixture that is difficult to ignite because it is strongly diluted with recirculated air or exhaust gases.
(80) This method of lamination of the main charge 30 can effectively help to increase the combustion efficiency of the internal combustion engine 2.
(81) Also, according to the valve ignition prechamber 1 with a reversed direction of combustion according to the invention, the part of the pilot charge 9 ejected into combustion chamber 5 in the form of high-temperature flue gases via ignition torches 29 can be adjusted by adjusting the orientation of the main ejection nozzle 94 in relation to the lamination duct 7, and/or by varying the geometry of the said nozzle 94 to emit a pre-ignition torch 33 that is more or less opened angularly.
(82) In addition, the importance of the early combustion volume 101 relative to that of the late combustion volume 100 can be adjusted by varying the length of the main ejection nozzle 94, and more precisely the length of a nozzle extension 28 that can be added to nozzle 94 as shown in
(83) Indeed, the closer the nozzle extender 28 brings the outlet of the main discharge nozzle 94 closer to the lamination duct 7, or even makes the outlet enter the lamination duct 7, the greater the late combustion volume 100 tends to be compared to the early combustion volume 101.
(84) A variant of the design of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention may consist in providing one or more secondary ejection nozzles 102, in addition to the main ejection nozzle 94, as shown in
(85) In said
(86) The two nozzles 102 are also oriented almost radially with respect to the longitudinal axis of the lamination cavity 6 and tangentially to the inner wall of the lamination cavity 6.
(87) It results from this particular configuration of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention that during the transfer of part of the pilot charge 9 from the lamination cavity 6 to the inside of the inverter housing 93 to constitute the ignition pilot charge 27, a swirling movement is carried out inside the said housing 93 which promotes rapid combustion of the ignition pilot charge 27.
(88) Then, when, following its ignition by the spark plug 12, the initiating pilot charge 27 is emitted into the late combustion volume 100 in the form of secondary turbulence torches 103 by each of the secondary ejection nozzles 102, the said volume 100 is also ignited, while it is also subjected to a swirling motion.
(89) This particular arrangement of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention as shown in
(90) It should be noted that the exemplary embodiment of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention just described is not restrictive.
(91) It should also be noted that the valve ignition prechamber 1 with a reversed direction of combustion according to the invention can be applied to other fields than that of internal combustion engines, such as that of gas nailers, firearms, or any other apparatus requiring the ignition of a main charge by means of a pilot charge with the best possible efficiency.
(92) The possibilities of the valve ignition prechamber 1 with a reversed direction of combustion according to the invention are not limited to the applications just described and it must be understood that the preceding description is supplied only as an example and that it does not limit the field of the said invention from which one would not depart by replacing the details of execution described by any other equivalent.