BLIND FASTENERS AND ASSOCIATED SYSTEMS AND METHODS FOR INSTALLING BLIND FASTENERS
20230258216 · 2023-08-17
Assignee
Inventors
Cpc classification
F16B19/1036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A blind fastener includes a sleeve defining a sleeve central axis and having a sleeve shank having a distal end portion and a proximal end portion axially opposed from the distal end portion and a stop connected to the distal end portion of the sleeve shank. The sleeve defines an eccentric through-bore that extends along a through-bore axis from the proximal end portion to the distal end portion. The blind fastener includes a core bolt at least partially received in the eccentric through-bore of the sleeve, defining a core bolt central axis. A core bolt shank has a distal end portion, a proximal end portion axially opposed from the distal end portion, and a threaded portion. A core bolt head is connected to the proximal end portion of the core bolt shank. An eccentric nut is threaded into engagement with the threaded portion of the core bolt shank.
Claims
1. A blind fastener comprising: a sleeve defining a sleeve central axis and comprising: a sleeve shank having a distal end portion and a proximal end portion axially opposed from the distal end portion; and a stop connected to the distal end portion of the sleeve shank, wherein the sleeve defines an eccentric through-bore that extends along a through-bore axis from the proximal end portion of the sleeve shank to the distal end portion of the sleeve shank; a core bolt at least partially received in the eccentric through-bore of the sleeve, the core bolt defining a core bolt central axis and comprising: a core bolt shank having a distal end portion, a proximal end portion axially opposed from the distal end portion, and a threaded portion between the distal end portion and the proximal end portion; and a core bolt head connected to the proximal end portion of the core bolt shank; and an eccentric nut threaded into engagement with the threaded portion of the core bolt shank.
2-3. (canceled)
4. The blind fastener of claim 1, wherein the sleeve central axis of the sleeve extends from the proximal end portion of the sleeve shank to the distal end portion of the sleeve shank, wherein the through-bore axis is laterally displaced from the sleeve central axis of the sleeve by a distance of at least 0.5 mm.
5. The blind fastener of claim 1, wherein the stop axially protrudes from the distal end portion of the sleeve shank along a protruding axis that extends from the proximal end portion of the sleeve shank to the distal end portion of the sleeve shank, wherein the protruding axis is laterally displaced from the through-bore axis.
6. The blind fastener of claim 5, wherein the stop has a protruding length along the protruding axis, and wherein the protruding length is at least 1 mm.
7. The blind fastener of claim 1, wherein the eccentric through-bore defines a cross-sectionally thicker wall portion of the sleeve shank and a cross-sectionally thinner wall portion of the sleeve shank, and wherein the stop is connected to the cross-sectionally thicker wall portion of the sleeve shank.
8. The blind fastener of claim 1, wherein the sleeve shank and the stop comprise a single monolithic body.
9. The blind fastener of claim 1, wherein the sleeve further comprises a sleeve head connected to the proximal end portion of the sleeve shank.
10-15. (canceled)
16. The blind fastener of claim 1, wherein the core bolt central axis of the core bolt is aligned with the through-bore axis.
17. The blind fastener of claim 1, wherein the core bolt shank and the core bolt head comprise a single monolithic body.
18. The blind fastener of claim 1, wherein the threaded portion of the core bolt shank extends to the distal end portion of the core bolt shank.
19. The blind fastener of claim 1, wherein the core bolt further comprises a mechanism associated with the core bolt head to permit torquing of the core bolt.
20. The blind fastener of claim 19, wherein the mechanism is recessed into the core bolt head.
21. (canceled)
22. The blind fastener of claim 1, wherein: the eccentric through-bore defines a cross-sectionally thicker wall portion of the sleeve shank and a cross-sectionally thinner wall portion of the sleeve shank, the eccentric nut defines a threaded through-bore, and the threaded through-bore defines a cross-sectionally thicker wall portion of the eccentric nut and a cross-sectionally thinner wall portion of the eccentric nut.
23. The blind fastener of claim 22, wherein, while the eccentric nut is in an initial configuration, the cross-sectionally thicker wall portion of the eccentric nut is at least initially aligned with the cross-sectionally thicker wall portion of the sleeve shank.
24. The blind fastener of claim 22, wherein the eccentric nut comprises a secondary stop.
25. The blind fastener of claim 24, wherein the secondary stop is connected to the cross-sectionally thinner wall portion of the eccentric nut.
26. The blind fastener of claim 1 wherein: an external surface of the sleeve shank of the sleeve defines a maximum radius with respect to the sleeve central axis of the sleeve, when the eccentric nut is in an initial configuration, the eccentric nut is contained within the maximum radius, and when the eccentric nut is in a deployed configuration, a portion of the eccentric nut protrudes outside of the maximum radius.
27. The blind fastener of claim 26, wherein the portion of the eccentric nut that protrudes outside of the maximum radius when the eccentric nut is in a deployed configuration protrudes at least 4 mm beyond the maximum radius.
28. The blind fastener of claim 1, wherein the eccentric nut is threaded into engagement with the threaded portion of the core bolt shank such that the eccentric nut initially rotates with the core bolt when the core bolt is rotated about the core bolt central axis in a tightening direction.
29. The blind fastener of claim 28, wherein, after at least 45 degrees of rotation of the core bolt about the core bolt central axis in the tightening direction, the eccentric nut engages the stop connected to the distal end portion of the sleeve shank.
30. The blind fastener of claim 29, wherein, after the eccentric nut engages the stop, further rotation of the core bolt about the core bolt central axis in the tightening direction causes axial movement of the eccentric nut toward the core bolt head along the core bolt central axis.
31. The blind fastener of claim 28, wherein, after at least 90 degrees and at most 720 degrees of rotation of the core bolt about the core bolt central axis in the tightening direction, the eccentric nut engages the stop connected to the distal end portion of the sleeve shank.
32. A blind fastener comprising: a sleeve defining an eccentric through-bore and comprising a stop; a core bolt at least partially received in the eccentric through-bore of the sleeve, the core bolt defining a core bolt central axis; and an eccentric nut threaded into engagement with the core bolt such that the eccentric nut initially rotates with the core bolt when the core bolt is rotated about the core bolt central axis in a tightening direction.
33. (canceled)
34. A system for installing a blind fastener into a hole in a structure, the system comprising: a blind fastener comprising: a sleeve defining an eccentric through-bore and comprising a stop; a core bolt at least partially received in the eccentric through-bore of the sleeve, the core bolt defining a core bolt central axis; and an eccentric nut threaded into engagement with the core bolt such that the eccentric nut initially rotates with the core bolt when the core bolt is rotated about the core bolt central axis in a tightening direction; and a tool for engaging the blind fastener.
35-61. (canceled)
62. The blind fastener of claim 1, wherein the stop of the sleeve prevents the eccentric nut engaged with the threaded portion of the core bolt shank from rotating 360°.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0049] The following detailed description refers to the accompanying drawings, which illustrate specific examples described by the present disclosure. Other examples having different structures and operations do not depart from the scope of the present disclosure. Like reference numerals may refer to the same feature, element, or component in the different drawings.
[0050] Illustrative, non-exhaustive examples, which may be, but are not necessarily, claimed, of the subject matter according to the present disclosure are provided below. Reference herein to “example” means that one or more feature, structure, element, component, characteristic, and/or operational step described in connection with the example is included in at least one aspect, embodiment, and/or implementation of the subject matter according to the present disclosure. Thus, the phrases “an example,” “another example,” “one or more examples,” and similar language throughout the present disclosure may, but do not necessarily, refer to the same example. Further, the subject matter characterizing any one example may, but does not necessarily, include the subject matter characterizing any other example. Moreover, the subject matter characterizing any one example may be, but is not necessarily, combined with the subject matter characterizing any other example.
[0051] As used herein, a system, apparatus, device, structure, article, element, component, or hardware “configured to” perform a specified function is indeed capable of performing the specified function without any alteration, rather than merely having potential to perform the specified function after further modification. In other words, the system, apparatus, device, structure, article, element, component, or hardware “configured to” perform a specified function is specifically selected, created, implemented, utilized, programmed, and/or designed for the purpose of performing the specified function. As used herein, “configured to” denotes existing characteristics of a system, apparatus, structure, article, element, component, or hardware that enable the system, apparatus, structure, article, element, component, or hardware to perform the specified function without further modification. For purposes of this disclosure, a system, apparatus, device, structure, article, element, component, or hardware described as being “configured to” perform a particular function may additionally or alternatively be described as being “adapted to” and/or as being “operative to” perform that function.
[0052] For the purpose of this disclosure, the terms “coupled,” “coupling,” and similar terms refer to two or more elements that are joined, linked, fastened, attached, connected, put in communication, or otherwise associated (e.g., mechanically, electrically, fluidly, optically, electromagnetically) with one another. In various examples, the elements may be associated directly or indirectly. As an example, element A may be directly associated with element B. As another example, element A may be indirectly associated with element B, for example, via another element C. It will be understood that not all associations among the various disclosed elements are necessarily represented. Accordingly, couplings other than those depicted in the figures may also exist.
[0053] References throughout the present specification to features, advantages, or similar language used herein do not imply that all of the features and advantages that may be realized with the examples disclosed herein should be, or are in, any single example. Rather, language referring to the features and advantages is understood to mean that a specific feature, advantage, or characteristic described in connection with an example is included in at least one example. Thus, discussion of features, advantages, and similar language used throughout the present disclosure may, but do not necessarily, refer to the same example.
[0054] Referring generally to
[0055] Referring to
[0056] The sleeve 110 may include any material suitable for the intended application, such as a material capable of carrying a heavy mechanical load. In one example, the sleeve 110 comprises a metallic material. In another example, the sleeve 110 comprises one or more of a ferrous material, a non-ferrous material, titanium, aluminum, bronze, copper, beryllium, nickel, tin, and Inconel. In another non-limiting example, the sleeve 110 comprises one or more of A286, 15-5PH, and Inconel 718.
[0057] In one example, the through-bore axis A.sub.B is substantially parallel with the sleeve central axis A.sub.S of the sleeve 110. In another example, the through-bore axis A.sub.B is laterally displaced from the sleeve central axis A.sub.S of the sleeve 110 by a distance E of at least 0.5 mm. In one or more examples, the core bolt central axis A.sub.C of the core bolt 130 is substantially aligned with the through-bore axis A.sub.B, see
[0058] Referring to
[0059] Referring to
[0060] Referring to
[0061] Referring to
[0062] In one example, when the eccentric nut 150 is stopped against the stop 120, a portion of the eccentric nut 150 retains the sleeve 110 between the eccentric nut 150 and the sleeve head 118. Therefore, the sleeve head 118 and the eccentric nut 150 retain the sleeve 110 and the core bolt 130. In one example, the countersunk end holds the sleeve head 118 end of the sleeve 110 and the core bolt 130 while the eccentric nut 150 holds the other end of the sleeve 110.
[0063] The core bolt 130 may include any material suitable for the intended application, such as a material capable of carrying a heavy mechanical load. In one example, the core bolt 130 comprises a metallic material. In another example, the core bolt 130 comprises one or more of a ferrous material, a non-ferrous material, titanium, aluminum, bronze, copper, beryllium, nickel, tin, and Inconel. In another non-limiting example, the core bolt 130 comprises one or more of A286, 15-5PH, and Inconel 718. In yet another example, the core bolt 130 is compositionally different than the sleeve 110.
[0064] Referring to
[0065] Referring to
[0066] The eccentric nut 150 may include any material suitable for the intended application, such as a material capable of carrying a heavy mechanical load. In one example, the core bolt 130 comprises a metallic material. In another example, the eccentric nut 150 comprises one or more of a ferrous material, a non-ferrous material, titanium, aluminum, bronze, copper, beryllium, nickel, tin, and Inconel. In another non-limiting example, the core bolt 130 comprises one or more of A286, 15-5PH, and Inconel 718. In yet another example, the eccentric nut 150 is compositionally different than one or more of the core bolt 130 is and the sleeve 110.
[0067] Referring to
[0068] Referring to
[0069] Referring to
[0070] In one example, the portion of the eccentric nut 150 that protrudes outside of the maximum radius R.sub.M when the eccentric nut 150 is in a deployed configuration protrudes at least 4 mm beyond the maximum radius R.sub.M.
[0071] Referring to
[0072] After the eccentric nut 150 engages the stop 120, further rotation of the core bolt 130 about the core bolt central axis A.sub.C in the tightening direction D causes axial movement of the eccentric nut 150 toward the core bolt head 140 along the core bolt central axis A.sub.C, see
[0073] Other examples of a blind fastener 100 are described below. The blind fastener 100 utilizes offset, or eccentric features to eliminate the need for softened materials or annealed materials that buckle during installation. Referring to
[0074] Still referring to
[0075] Referring to
[0076] Referring to
[0077] In one or more examples, the method 300 includes rotating 320 the core bolt 130 about the core bolt central axis A.sub.C in a tightening direction D, see
[0078] In yet another example, after at least 45 degrees of the rotating 320 the core bolt 130,
[0079] Referring to
[0080] Referring to
[0081] The structure 200 of the method 300 includes at least a first member 204 and a second member 206, see
[0082] Referring to
[0083] Still referring to
[0084] In one or more examples, the rotating 520 the core bolt 130 initially causes the eccentric nut 150 to rotate with the core bolt 130. Further, upon the eccentric nut 150 engaging the stop 120, the eccentric nut 150 retains the sleeve 110 between the eccentric nut 150 and a sleeve head 118 of the sleeve 110.
[0085] Referring to
[0086] The method 600 further includes rotating 620 the core bolt 130 about the core bolt central axis A.sub.C in a tightening direction D, wherein the sleeve head 118 is clamped against a proximal end portion 116 of the sleeve 110 and the eccentric nut 150 is clamped against a distal end portion 114 of the sleeve 110 upon rotating 620.
[0087] The method 600 further includes applying 630 the clamping force Fc on the at least two members 204, 206 between the sleeve head 118 and the eccentric nut 150. In one example, upon the eccentric nut 150 engaging the stop 120, the eccentric nut 150 retains the sleeve 110 between the eccentric nut 150 and a sleeve head 118 of the sleeve 110. In another example, the sleeve head 118 defines a countersink 119, and the core bolt head 140 of the core bolt 130 is received in the countersink 119.
[0088] Also disclosed is a blind fastener 100. The blind fastener 100 includes a sleeve 110 having a sleeve shank 112, the sleeve shank 112 having a proximal end portion 116 and a distal end portion 114, wherein the proximal end portion 116 has a sleeve head 118 and the distal end portion 114 has a stop 120, wherein the sleeve 110 defines an eccentric through-bore 122 that extends along a through-bore axis A.sub.B from the proximal end portion 116 of the sleeve shank 112 to the distal end portion 114 of the sleeve shank 112.
[0089] The blind fastener 100 further includes a core bolt 130 having a proximal end portion 136 and a distal end portion 134, wherein the proximal end portion 136 has a core bolt head 140 and the distal end portion 134 has an eccentric nut 150. In one example, the sleeve head 118 defines a countersink 119, and wherein the core bolt head 140 of the core bolt 130 is received in the countersink 119. In another example, the sleeve head 118 is a crowned sleeve head and the core bolt head 140 is a countersunk core bolt head. In yet another example, the sleeve head 118 is a crowned sleeve head and the core bolt head 140 is a crowned core bolt head.
[0090] Examples of the subject matter disclosed herein may be described in the context of aircraft manufacturing and service method 1100 as shown in
[0091] Each of the processes of service method 1100 may be performed or carried out by a system integrator, a third party, and/or an operator (e.g., a customer). For the purposes of this description, a system integrator may include, without limitation, any number of aircraft manufacturers and major-system subcontractors; a third party may include, without limitation, any number of vendors, subcontractors, and suppliers; and an operator may be an airline, leasing company, military entity, service organization, and so on.
[0092] As shown in
[0093] The disclosed methods and systems for manufacturing a structure shown or described herein may be employed during any one or more of the stages of the manufacturing and service method 1100. For example, components or subassemblies corresponding to component and subassembly manufacturing (block 1108) may be fabricated or manufactured in a manner similar to components or subassemblies produced while aircraft 1102 is in service (block 1114). Also, one or more examples of the systems, methods, or combination thereof may be utilized during production stages component and subassembly manufacturing (block 1108) and system integration (block 1110), for example, by substantially expediting assembly of or reducing the cost of aircraft 1102. Similarly, one or more examples of the systems or method realizations, or a combination thereof, may be utilized, for example and without limitation, while aircraft 1102 is in service (block 1114) and/or during maintenance and service (block 1116).
[0094] The disclosed methods and systems for manufacturing a structure are described in the context of an aircraft. However, one of ordinary skill in the art will readily recognize that the disclosed methods and systems for manufacturing a structure may be utilized for a variety of applications. For example, the disclosed methods and systems for manufacturing a structure may be implemented in various types of vehicles including, e.g., helicopters, watercraft, passenger ships, automobiles, and the like.
[0095] Although various examples of the disclosed methods and systems for manufacturing a structure have been shown and described, modifications may occur to those skilled in the art upon reading the specification. The present application includes such modifications and is limited only by the scope of the claims.