Battery disconnection circuit
11728105 · 2023-08-15
Assignee
Inventors
Cpc classification
A61M2205/8262
HUMAN NECESSITIES
A61M5/20
HUMAN NECESSITIES
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A61M2205/8212
HUMAN NECESSITIES
H01M50/574
ELECTRICITY
A61M5/19
HUMAN NECESSITIES
A61M5/24
HUMAN NECESSITIES
H01H9/54
ELECTRICITY
A61M2207/00
HUMAN NECESSITIES
International classification
H01H9/54
ELECTRICITY
A61M5/20
HUMAN NECESSITIES
A61M5/24
HUMAN NECESSITIES
Abstract
The invention is related to an apparatus comprising a switch configured to variably connect a device circuit of an electronic device to a battery, a cutout control circuit connected to the switch and comprising a supply power input and a cutout activation input, wherein the cutout control circuit is configured to turn the switch on when a supply voltage is connected to the supply power input. The invention is further related to a drug delivery device for delivering at least one drug agent comprising an apparatus of the aforementioned kind, a charging connector for a drug deliver device of the aforementioned kind, and a method for manufacturing a drug delivery device of the aforementioned kind.
Claims
1. An apparatus comprising: a first switch configured to variably connect a device circuit of an electronic device to a battery; a cutout control circuit connected to the first switch and comprising a supply power input and a cutout activation input, wherein the cutout control circuit is configured to turn the first switch on when a supply voltage is connected to the supply power input; an independent device module; and an independent power supply switch configured to variably connect the independent device module to the battery, wherein the device circuit is configured to control the independent power supply switch, wherein the independent power supply switch is configured to variably connect the independent device module to the battery via a first electrical path that is not via the first switch, and wherein the first switch is configured to variably connect the device circuit to the battery via a second electrical path that is not via the independent power supply switch.
2. The apparatus of claim 1, wherein the cutout control circuit is configured to turn the first switch off when an activation signal is detected at the cutout activation input.
3. The apparatus of claim 1, wherein the cutout activation input is controlled by the device circuit, and wherein the cutout control circuit is configured to turn the first switch off when a corresponding control command is received by the device circuit.
4. The apparatus of claim 1, wherein the cutout control circuit is configured to supply charging power to the battery from the supply power input.
5. The apparatus of claim 1, wherein a first contact of the first switch is connected to the battery.
6. The apparatus of claim 1, wherein a second contact of the first switch is connected to a supply voltage node of the device circuit of the electronic device, and wherein the electronic device is a drug delivery device for delivering at least one drug agent.
7. The apparatus of claim 1, wherein the first switch is an electronic switch.
8. The apparatus of claim 1, wherein the first switch is a transistor.
9. The apparatus of claim 1, wherein the independent device module is a motor.
10. The apparatus of claim 1, further comprising an external port with a plurality of pins, wherein a power supply pin of the plurality of pins is electrically connected to the supply power input.
11. The apparatus of claim 10, wherein the plurality of pins comprises a cutout activation pin, and wherein the cutout activation pin is electrically connected to the cutout activation input.
12. The apparatus of claim 11, wherein the external port is configured to receive a charging connector comprising at least two contacts, and wherein the cutout activation pin is electrically isolated from at least one contact of the charging connector.
13. A drug delivery device for delivering at least one drug agent comprising an apparatus according to claim 1, wherein a total power consumption of the drug delivery device when the first switch is turned off is determined based on a power consumption of the cutout control circuit.
14. A method for manufacturing a drug delivery device for delivering at least one drug agent, comprising: assembling a circuitry module of the drug delivery device, the circuitry module comprising: a battery, a device circuit, a cutout control circuit for controlling the voltage supply of the device circuit, a first switch configured to be controlled by the cutout control circuit and to variably connect the battery to the device circuit, wherein the cutout control circuit is configured to turn the first switch on when a supply voltage is connected to the supply power input, an independent device module, and an independent power supply switch configured to variably connect the independent device module to the battery, wherein the device circuit is configured to control the independent power supply switch, wherein the independent power supply switch is configured to variably connect the independent device module to the battery via a first electrical path that is not via the first switch, and wherein the first switch is configured to variably connect the device circuit to the battery via a second electrical path that is not via the independent power supply switch; connecting the battery to the device circuit by closing the first switch; testing the functionality of the drug delivery device; and disconnecting the battery from the device circuit by opening the first switch.
15. The method of claim 14, wherein disconnecting the battery from the device circuit by opening the first switch comprises applying an activation signal to a cutout input of the cutout control circuit.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) These as well as other advantages of various aspects of the present invention will become apparent to those of ordinary skill in the art by reading the following detailed description, with appropriate reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(16) The drug delivery device illustrated in
(17) The main body 14 contains a microcontroller control unit, an electro-mechanical drive train, and at least two medicament reservoirs. When the end cap or cover 18 is removed from the device 10 (as illustrated in
(18) The drive train may exert a pressure on the bung of each cartridge, respectively, in order to expel the doses of the first and second medicaments. For example, a piston rod may push the bung of a cartridge forward a pre-determined amount for a single dose of medicament. When the cartridge is empty, the piston rod is retracted completely inside the main body 14, so that the empty cartridge can be removed and a new cartridge can be inserted.
(19) A control panel region 60 is provided near the proximal end of the main body 14. Preferably, this control panel region 60 comprises a digital display 80 along with a plurality of human interface elements that can be manipulated by a user to set and inject a combined dose. In this arrangement, the control panel region comprises a first dose setting button 62, a second dose setting button 64 and a third button 66 designated with the symbol “OK.” In addition, along the most proximal end of the main body, an injection button 74 is also provided (not visible in the perspective view of
(20) The cartridge holder 40 can be removably attached to the main body 14 and may contain at least two cartridge retainers 50 and 52. Each retainer is configured so as to contain one medicament reservoir, such as a glass cartridge. Preferably, each cartridge contains a different medicament.
(21) In addition, at the distal end of the cartridge holder 40, the drug delivery device illustrated in
(22) Once the device is turned on, the digital display 80 shown in
(23) As shown in
(24) As mentioned above when discussing
(25) In
(26)
(27) The needle assembly 500 illustrated in
(28) Similarly, a second or proximal piercing end 508 of the needle assembly 500 protrudes from an opposite side of the circular disc so that it is concentrically surrounded by the sleeve 503. In one needle assembly arrangement, the second or proximal piercing end 508 may be shorter than the sleeve 503 so that this sleeve to some extent protects the pointed end of the back sleeve. The needle cover cap 520 illustrated in
(29) Referring now to
(30) a. a main outer body 210,
(31) b. an first inner body 220,
(32) c. a second inner body 230,
(33) d. a first piercing needle 240,
(34) e. a second piercing needle 250,
(35) f. a valve seal 260, and
(36) g. a septum 270.
(37) The main outer body 210 comprises a main body proximal end 212 and a main body distal end 214. At the proximal end 212 of the outer body 210, a connecting member is configured so as to allow the dispense interface 200 to be attached to the distal end of the cartridge holder 40. Preferably, the connecting member is configured so as to allow the dispense interface 200 to be removably connected the cartridge holder 40. In one preferred interface arrangement, the proximal end of the interface 200 is configured with an upwardly extending wall 218 having at least one recess. For example, as may be seen from
(38) Preferably, the first and the second recesses 217, 219 are positioned within this main outer body wall so as to cooperate with an outwardly protruding member located near the distal end of the cartridge housing 40 of the drug delivery device 10. For example, this outwardly protruding member 48 of the cartridge housing may be seen in
(39) The main outer body 210 and the distal end of the cartridge holder 40 act to form an axially engaging snap lock or snap fit arrangement that could be axially slid onto the distal end of the cartridge housing. In one alternative arrangement, the dispense interface 200 may be provided with a coding feature so as to prevent inadvertent dispense interface cross use. That is, the inner body of the hub could be geometrically configured so as to prevent an inadvertent cross use of one or more dispense interfaces.
(40) A mounting hub is provided at a distal end of the main outer body 210 of the dispense interface 200. Such a mounting hub can be configured to be releasably connected to a needle assembly. As just one example, this connecting means 216 may comprise an outer thread that engages an inner thread provided along an inner wall surface of a needle hub of a needle assembly, such as the needle assembly 500 illustrated in
(41) The dispense interface 200 further comprises a first inner body 220. Certain details of this inner body are illustrated in
(42) In addition, as can be seen in
(43) Preferably, this dispense interface 200 further comprises a valve arrangement. Such a valve arrangement could be constructed so as to prevent cross contamination of the first and second medicaments contained in the first and second reservoirs, respectively. A preferred valve arrangement may also be configured so as to prevent back flow and cross contamination of the first and second medicaments.
(44) In one preferred system, dispense interface 200 includes a valve arrangement in the form of a valve seal 260. Such a valve seal 260 may be provided within a cavity 231 defined by the second inner body 230, so as to form a holding chamber 280. Preferably, cavity 231 resides along an upper surface of the second inner body 230. This valve seal comprises an upper surface that defines both a first fluid groove 264 and second fluid groove 266. For example,
(45) Together, the first and second grooves 264, 266 converge towards the non-return valves 262 and 268 respectively, to then provide for an output fluid path or a holding chamber 280. This holding chamber 280 is defined by an inner chamber defined by a distal end of the second inner body both the first and the second non return valves 262, 268 along with a pierceable septum 270. As illustrated, this pierceable septum 270 is positioned between a distal end portion of the second inner body 230 and an inner surface defined by the needle hub of the main outer body 210.
(46) The holding chamber 280 terminates at an outlet port of the interface 200. This outlet port 290 is preferably centrally located in the needle hub of the interface 200 and assists in maintaining the pierceable seal 270 in a stationary position. As such, when a double ended needle assembly is attached to the needle hub of the interface (such as the double ended needle illustrated in
(47) The hub interface 200 further comprises a second inner body 230. As can be seen from
(48) Axially sliding the main outer body 210 over the distal end of the drug delivery device attaches the dispense interface 200 to the multi-use device. In this manner, a fluid communication may be created between the first needle 240 and the second needle 250 with the primary medicament of the first cartridge and the secondary medicament of the second cartridge, respectively.
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(50) When the interface 200 is first mounted over the distal end of the cartridge holder 40, the proximal piercing end 244 of the first piercing needle 240 pierces the septum of the first cartridge 90 and thereby resides in fluid communication with the primary medicament 92 of the first cartridge 90. A distal end of the first piercing needle 240 will also be in fluid communication with a first fluid path groove 264 defined by the valve seal 260.
(51) Similarly, the proximal piercing end 254 of the second piercing needle 250 pierces the septum of the second cartridge 100 and thereby resides in fluid communication with the secondary medicament 102 of the second cartridge 100. A distal end of this second piercing needle 250 will also be in fluid communication with a second fluid path groove 266 defined by the valve seal 260.
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(53) As illustrated in
(54) In one preferred arrangement, the dispense interface is configured so that it attaches to the main body in only one orientation, that is it is fitted only one way round. As such as illustrated in
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(56) Referring now to both
(57) The control unit further comprises a power management module 304 coupled to the microcontroller 302 and other circuit elements. The power management module 304 receives a supply voltage from a main power source such as the battery 306 and regulates this supply voltage to a plurality of voltages required by other circuit components of the control unit 300. In one preferred control unit arrangement, switched mode regulation (by means of a National Semiconductor LM2735 is used to step up the battery voltage to 6V, with linear regulation to generate other supply voltages required by the control unit 300.
(58) The battery 306 provides power to the control unit 300 and is preferably supplied by a single lithium-ion or lithium-polymer cell. This cell may be encapsulated in a battery pack that contains safety circuitry to protect against overheating, overcharging and excessive discharge. The battery pack may also optionally contain coulomb counting technology to obtain an improved estimate of remaining battery charge.
(59) A battery charger 308 may be coupled to the battery 306. One such battery charger may be based on a Freescale Semiconductor MC34674 or MC34675 along with other supporting software and hardware modules. As an alternative, a Texas Instruments (TI) BQ24150 may be used. In one preferred arrangement, the battery charger 308 takes energy from the external wired connection to the drug delivery device 10 and uses it to charge the battery 306. The battery charger 308 can also be used to monitor the battery voltage and charge current to control battery charging. The battery charger 308 can also be configured to have bidirectional communications with the microcontroller 302 over a serial bus. The charge status of the battery 306 may be communicated to the microcontroller 302 as well. The charge current of the battery charger may also be set by the microcontroller 302.
(60) The control unit may also comprise a USB connector 310. A micro USB-AB connector or a custom design of connector may be used for wired communications and to supply power to the device.
(61) The control unit may also comprise a USB interface 312. This interface 312 may be external to the microcontroller 302. The USB interface 312 may have USB master and/or USB device capability. The USB interface 312 may also provide USB on-the-go functionality. The USB interface 312 external to the microcontroller also provides transient voltage suppression on the data lines and VBUS line.
(62) In an alternative embodiment, an external Bluetooth interface 314 may also be provided. The Bluetooth interface 314 is preferably external to the microcontroller 302 and communicates with this controller 302 using a data interface.
(63) Preferably, the control unit further comprises a plurality of switches 316. In the illustrated arrangement, the control unit 300 may comprise eight switches 316 and these switches may be distributed around the device. These switches 316 may be used to detect and or confirm at least the following:
(64) a. Whether the dispense interface 200 has been properly attached to the drug delivery device 10;
(65) b. Whether the removable cap 18 has been properly attached to the main body 20 of the drug delivery device 10;
(66) c. Whether the first cartridge retainer 50 of the cartridge holder 40 for the first cartridge 90 has been properly closed;
(67) d. Whether the second cartridge retainer 52 of the cartridge holder 40 for the second cartridge 100 has been properly closed;
(68) e. To detect the presence of the first cartridge 90;
(69) f. To detect the presence of the second cartridge 100;
(70) g. To determine the position of the stopper 94 in the first cartridge 90; and
(71) h. To determine the position of the stopper 104 in the second cartridge 100.
(72) These switches 316 are connected to digital inputs, for example to general purpose digital inputs, on the microcontroller 302. Preferably, these digital inputs may be multiplexed in order to reduce the number of input lines required. Interrupt lines may also be used appropriately on the microcontroller 302 so as to ensure timely response to changes in switch status.
(73) In addition, and as described in greater detail above, the control unit may also be operatively coupled to a plurality of human interface elements or push buttons 318. In one preferred arrangement, the control unit 300 comprises eight push buttons 318 and these are used on the device for user input for the following functions:
(74) a. Dose dial up;
(75) b. Dose dial down;
(76) c. Sound level;
(77) d. Dose;
(78) e. Eject;
(79) f. Prime;
(80) g. Back; and
(81) h. OK.
(82) These buttons 318 are connected to digital inputs, for example to general purpose digital inputs, on the microcontroller. Again, these digital inputs may be multiplexed so as to reduce the number of input lines required. Interrupt lines will be used appropriately on the microcontroller to ensure timely response to changes in switch status. In an example embodiment, the function of one or more buttons may be replaced by a touch screen.
(83) In another example embodiment, not each of the 8 buttons need to be present. For example, priming may be done by the “dose”-button, and the “prime”-button may therefore not be present.
(84) In one version, the control unit 300 comprises a real time clock 320. Such a real time clock may comprise an Epson RX4045 SA. The real-time clock 320 may communicate with the microcontroller 302 using a serial peripheral interface or similar.
(85) In an alternative version, the real time clock is contained within one of the microcontrollers.
(86) A digital display module 322 in the device preferably uses LCD or OLED technology and provides a visual signal to the user. The display module incorporates the display itself and a display driver integrated circuit. This circuit communicates with the microcontroller 302 using a serial peripheral interface or parallel bus.
(87) The control unit 300 also comprises a memory device, for example volatile and non-volatile memory. Volatile memory may be random access memory (RAM), for example static RAM or dynamic RAM and/or the like, as working memory of microcontroller 302. Non-volatile memory may be read only memory (ROM), FLASH memory or electrically erasable programmable read-only memory (EEPROM), such as an EEPROM 324. Such an EEPROM may comprise an ON Semiconductor CAT25128. As an alternative, an Atmel AT25640 may be used. The EEPROM may be used to store system parameters and history data. This memory device 324 communicates with the processor 302 using a serial peripheral interface bus.
(88) In an alternative embodiment, the control unit 300 further comprises a first and a second optical reader 326, 328. Such optical readers may comprise Avago ADNS3550. These optical readers 326, 328 may be optional for the drug delivery device 10 and are, as described above, used to read information from a cartridge when such a cartridge is inserted into either the first or the second cartridge retainers 50, 52. Preferably, a first optical reader is dedicated for the first cartridge and the second optical reader is dedicated for the second cartridge. An integrated circuit designed for use in optical computer mice may be used to illuminate a static 2D barcode on the drug cartridge, positioned using a mechanical feature on the drug cartridge, and read the data it contains. This integrated circuit may communicate with the microcontroller 302 using a serial peripheral interface bus. Such a circuit may be activated and deactivated by the microcontroller 302 e.g., to reduce power consumption when the circuit is not needed, for example by extinguishing the cartridge illumination when data is not being read.
(89) As previously mentioned, a sounder 330 may also be provided in the drug delivery device 10. Such a sounder may comprise a Star Micronics MZT03A. Applicants' proposed sounder may be used to provide an audible signal to the user. The sounder 330 may be driven by a pulse-width modulation (PWM) output from the microcontroller 302. In an alternative configuration, the sounder may play polyphonic tones or jingles and play stored voice commands and prompts to assist the user in operating or retrieving information from the device.
(90) The control unit 300 further comprises a first motor driver 332 and a second motor driver 334. The motor drive circuitry may comprise Freescale MPC17533 and is controlled by the microcontroller 302. For example, where the motor drive comprises a stepper motor drive, the drive may be controlled using general purpose digital outputs. Alternatively, where the motor drive comprises a brushless DC motor drive, the drive may be controlled using a Pulse Width Modulated (PWM) digital output. These signals control a power stage, which switches current through the motor windings. The power stage requires continuous electrical commutation. This may for example increase device safety, decreasing the probability of erroneous drug delivery.
(91) The power stage may consist of a dual H-bridge per stepper motor, or three half-bridges per brushless DC motor. These may be implemented using either discrete semiconductor parts or monolithic integrated circuits.
(92) The control unit 300 further comprises a first and a second motor 336, 338, respectively. As explained in greater detail below, the first motor 336 may be used to move the stopper 94 in the first cartridge 90. Similarly, the second motor 338 may be used to move the stopper 104 in the second cartridge. The motors can be stepper motors, brushless DC motors, or any other type of electric motor. The type of motor may determine the type of motor drive circuit used. The electronics for the device may be implemented with one main, rigid printed circuit board assembly, potentially with additional smaller flexible sections as required, e.g., for connection to motor windings and switches.
(93) The microcontroller provided on the PCBA 350 will be programmed to provide a number of features and carry out a number of calculations. For example, and perhaps most importantly, the microcontroller will be programmed with an algorithm for using a certain therapeutic dose profile to calculate at least a dose of the secondary medicament based at least in part on the selected dose of the primary medicament.
(94) For such a calculation, the controller may also analyze other variables or dosing characteristics in calculating the amount of second medicament to administer. For example, other considerations could include at least one or more of the following characteristics or factors:
(95) a. Time since last dose;
(96) b. Size of last dose;
(97) c. Size of current dose;
(98) d. Current blood glucose level;
(99) e. Blood glucose history;
(100) f. Maximum and/or minimum permissible dose size;
(101) g. Time of day;
(102) h. Patient's state of health;
(103) i. Exercise taken; and
(104) j. Food intake.
(105) These parameters may also be used to calculate the size of both the first and the second dose size.
(106) In one arrangement, and as will be described in greater detail below, a plurality of different therapeutic dose profiles may be stored in the memory device or devices operatively coupled to the microcontroller. In an alternative arrangement, only a single therapeutic dose profile is stored in the memory device operatively coupled to the microcontroller.
(107) The presently proposed electromechanical drug delivery device is of particular benefit to patients with dexterity or computational difficulties. With such a programmable device, the single input and associated stored predefined therapeutic profile removes the need for the user or patient to calculate their prescribed dose every time they use the device. In addition, the single input allows easier dose setting and dispensing of the combined compounds.
(108) In addition to computing the dose of the second medicament, the microcontroller can be programmed to achieve a number of other device control operations. For example, the microcontroller may be programmed so as to monitor the device and shut down the various elements of the system to save electrical energy when the device is not in use. In addition, the controller can be programmed to monitor the amount of electrical energy remaining in the battery 306. In one preferred arrangement, an amount of charge remaining in the battery can be indicated on the digital display 80 and a warning may be given to the user when the amount of remaining battery charge reaches a predetermined threshold level. In addition, the device may include a mechanism for determining whether there is sufficient power available in the battery 306 to deliver the next dose, or it will automatically prevent that dose from being dispensed. For example, such a monitoring circuit may check the battery voltage under different load conditions to predict the likelihood of the dose being completed. In a preferred configuration the motor in an energized (but not moving) condition and a not energized condition may be used to determine or estimate the charge of the battery.
(109) Preferably, the drug delivery device 10 is configured to communicate via a data link (i.e., either wirelessly or hard wired) with various computing devices, such as a desktop or laptop computer. For example, the device may comprise a Universal Serial Bus (USB) for communicating with a PC or other devices. Such a data link may provide a number of advantages. For example, such a data link may be used to allow certain dose history information to be interrogated by a user. Such a data link could also be used by a health care professional to modify certain key dose setting parameters such as maximum and minimum doses, a certain therapeutic profile, etc. The device may also comprise a wireless data link, for example an IRDA data link or a Bluetooth data link. In an alternative embodiment, a preferred Bluetooth module comprises a Cambridge Silicon Radio (CSR) Blue core 6.
(110) In an example embodiment, the device has USB On-The-Go (USB OTG) capability. USB OTG may allow the drug delivery device 10 to generally fulfill the role of being slave to a USB host (e.g., to a desktop or notebook computer) and to become the host themselves when paired with another slave device (e.g. a BGM).
(111) For example, standard USB uses a master/slave architecture. A USB Host acts as the protocol master, and a USB ‘Device’ acts as the slave. Only the Host can schedule the configuration and data transfers over the link. The Devices cannot initiate data transfers, they only respond to requests given by a host. Use of OTG in Applicants' drug delivery device 10 introduces the concept that the drug delivery device can switch between the master and slave roles. With USB OTG, Applicants' device 10 at one time be a ‘Host’ (acting as the link master) and a ‘Peripheral’ (acting as the link slave) at another time.
(112) With reference to
(113) On the printed circuit board of the drug delivery device, a cutout control circuit 402 is connected to an external port 404. The external port 404 may for example be a data port with additional power supply lines, for example a serial data power, such as a USB port. The port may in particular be a custom connector, for example permitting serial data communication.
(114) The cutout control circuit 402 is comprised in the power management module 304. The external port 404 comprises two data pins, a power in pin 422, a ground pin and a battery cutout activation pin 424. The external port 404 is configured to receive a connector. This connector may be the connector of a charger for the drug delivery device but may also be the connector for a factory tester for the drug delivery device. The charger may connect to different pins of the connector than the factory tester.
(115) The power in pin 422 and the battery cutout activation pin 424 are connected to a pair of signal lines comprising a power in line 406A and a cutout activation signal line 406B. The power in line 406A is connected to a supply power input of the cutout control circuit 402 and the cutout activation signal line 406B is connected to a cutout activation input of the cutout control circuit 402.
(116) Both data pins are connected to data signal lines 408 which in turn connect to the device circuit 416, which comprises the microcontroller 302, the other components of the power management module 304 as well as the remaining electronic components of the drug delivery device.
(117) Further the ground pin is connected to a ground line 410 which in turn connects to a ground node of the device circuit 416.
(118) The cutout control circuit 402 is connected to a rechargeable battery 414 of the drug delivery device. This battery may be the battery 306 illustrated in
(119) Moreover, the cutout control circuit 402 is connected to a transistor switch 412, the switching action of which the cutout control circuit 402 controls. The transistor switch 412 connects the battery 414 with a supply voltage node of the device circuit 416. When the transistor switch 412 is turned on, the device circuit 416 is supplied with power in the form of DC supply voltage from the battery 414. When the transistor switch 412 is turned off, the device circuit 416 is, in effect, electrically disconnected from the battery 414. The only current flowing through the transistor switch 412 is the leakage current. The transistor switch is chosen to have only a minimal leakage current.
(120) There may be one or more sections of the device circuit, which could be denoted in their entirety as an independent device module 420 and may for example consist of a motor, which draw significant current but which are required to be switched, under control of the device circuit 416. In this case, they may have a separate switch, such as an independent power supply switch 418, connected directly to the battery 414 and controlled by the device circuit 416, with the switching arrangement such that they will be disconnected from the battery 414 by the independent power supply switch 418 if the device circuit 416 is disconnected from the battery. Connecting the independent power supply switch 418 directly to the battery reduces the peak current flowing through the main switch 412, relaxing its technical specification and reducing the voltage drop across this switch owing to its resistance in the conducting state. There may also be more than one independent device module 420, each with its own dedicated independent power supply switch 418.
(121) The cutout control circuit 402 is always connected to the battery 414. Therefore, when the transistor switch 412 is turned off, the power drained from the battery 414 will consist of only the power drained from the cutout control circuit 402 and the power corresponding to the leakage current of the transistor switch 412, plus the power corresponding to the leakage current of any independent power supply switches 418 connecting independent device modules 420 which draw significant current. Because the cutout control circuit 402 only implements a very simple functionality, as will be described in the following, the average power consumption of the cutout control circuit 402 is very low.
(122) After assembly of the drug delivery device, and in particular of the PCBA 350 of the drug delivery device, the functionality of the drug delivery device is tested.
(123) This testing procedure also comprises an electronic test as follows. At this point, the battery 414 is charged and the transistor switch 412 is turned on, thereby supplying the device circuit 416 with power and enabling full functionality. A dedicated factory connector is connected to the port 404. The factory connector connects to all pins of the port 404. Via the data pins and the data signal lines 408, an external test control unit communicates with the device circuit 416. As part of this communication, various test information is sent to the device circuit 416, which proceeds to run the tests. The tests are both internal, i.e. testing components within the device circuit 416 as well as external in that they pertain to components outside the device circuit 416 proper, such as for example the display 322 and the sounder 330. The results of these tests are also received back via the data pins and the data signal lines 408 and then further transmitted to the external test control unit via the port 404.
(124) After completion of the test, the drug delivery device is turned into the shelf mode. To this end, an active voltage level of 5V is applied to the cutout activation pin 424 of the external port 404 and via the cutout activation signal line 406B also applied to the cutout activation input of the cutout control circuit 402. Having received this signal, the cutout control circuit 402 turns the transistor switch 412 off, thereby disconnecting the device circuit 416 from the battery 414. The cutout activation circuit 402, as well as other components which do not draw significant amounts of electrical power in their inactive state, such as the motors 336, 338, remains connected to the battery 414. This state is the shelf mode of the drug delivery device, in which essentially only the cutout activation circuit 402 draws current from the battery 414.
(125) The factory connector is now removed from the external port 404. The drug delivery device is packaged, shipped to a distributor, stored there, shipped to a retail store and remains on a shelf there until it is bought by a consumer. This period of time from production to delivery to the customer is called shelf time, though not all of it is technically spent on a shelf. The shelf time may amount to a year. Because the device circuit 416 is effectively disconnected from the battery 414 in that time, only little current is dissipated from the battery 414, essentially consisting only of the leakage current of the transistor switch 412, any additional independent power supply switches 418 and the power consumption of the cutout control circuit 402, which is also low because the cutout control circuit 402 does not need to perform any switching actions in the shelf time.
(126) The shelf mode is ended when the customer inserts a charging connector 430 into the external port 404. The charging connector 430 comprises a contact 426 for the power in pin 422, with which a charging supply voltage is provided, and a contact 428 electrically isolated from the charging connector 430. The charging voltage is provided to the power supply input of the cutout control circuit 402 via the power in line 406A of the pair of signal lines. When the supply voltage is detected at the supply power input of the cutout control circuit 402, the cutout control circuit 402 turns the transistor switch 412, thereby providing power both from the supply power input and from the battery to the device circuit 416. The supply voltage from the supply power input is further also provided to the battery 414 and to the battery charger.
(127) The charging connector 430 has no corresponding contact for the cutout activation pin 424. Consequently, the charging connector 430 cannot re-activate the shelf mode. Thereby the transistor switch 412 remains turned on and the device circuit 416 is continually supplied with power from the battery 414. Re-activation of the shelf mode is not necessary because it is not expected that the drug delivery device will remain inactive for longer periods of time in its operational lifetime.
(128) The term “drug” or “medicament”, as used herein, means a pharmaceutical formulation containing at least one pharmaceutically active compound,
(129) wherein in one embodiment the pharmaceutically active compound has a molecular weight up to 1500 Da and/or is a peptide, a proteine, a polysaccharide, a vaccine, a DNA, a RNA, an enzyme, an antibody or a fragment thereof, a hormone or an oligonucleotide, or a mixture of the above-mentioned pharmaceutically active compound,
(130) wherein in a further embodiment the pharmaceutically active compound is useful for the treatment and/or prophylaxis of diabetes mellitus or complications associated with diabetes mellitus such as diabetic retinopathy, thromboembolism disorders such as deep vein or pulmonary thromboembolism, acute coronary syndrome (ACS), angina, myocardial infarction, cancer, macular degeneration, inflammation, hay fever, atherosclerosis and/or rheumatoid arthritis,
(131) wherein in a further embodiment the pharmaceutically active compound comprises at least one peptide for the treatment and/or prophylaxis of diabetes mellitus or complications associated with diabetes mellitus such as diabetic retinopathy,
(132) wherein in a further embodiment the pharmaceutically active compound comprises at least one human insulin or a human insulin analogue or derivative, glucagon-like peptide (GLP-1) or an analogue or derivative thereof, or exedin-3 or exedin-4 or an analogue or derivative of exedin-3 or exedin-4.
(133) Insulin analogues are for example Gly(A21), Arg(B31), Arg(B32) human insulin; Lys(B3), Glu(B29) human insulin; Lys(B28), Pro(B29) human insulin; Asp(B28) human insulin; human insulin, wherein proline in position B28 is replaced by Asp, Lys, Leu, Val or Ala and wherein in position B29 Lys may be replaced by Pro; Ala(B26) human insulin; Des(B28-B30) human insulin; Des(B27) human insulin and Des(B30) human insulin.
(134) Insulin derivates are for example B29-N-myristoyl-des(B30) human insulin; B29-N-palmitoyl-des(B30) human insulin; B29-N-myristoyl human insulin; B29-N-palmitoyl human insulin; B28-N-myristoyl LysB28ProB29 human insulin; B28-N-palmitoyl-LysB28ProB29 human insulin; B30-N-myristoyl-ThrB29LysB30 human insulin; B30-N-palmitoyl-ThrB29LysB30 human insulin; B29-N—(N-palmitoyl-Y-glutamyl)-des(B30) human insulin; B29-N—(N-lithocholyl-Y-glutamyl)-des(B30) human insulin; B29-N-(co-carboxyheptadecanoyl)-des(B30) human insulin and B29-N-(co-carboxyhepta-decanoyl) human insulin.
(135) Exendin-4 for example means Exendin-4(1-39), a peptide of the sequence H His-Gly-Glu-Gly-Thr-Phe-Thr-Ser-Asp-Leu-Ser-Lys-Gln-Met-Glu-Glu-Glu-Ala-Val-Arg-Leu-Phe-Ile-Glu-Trp-Leu-Lys-Asn-Gly-Gly-Pro-Ser- Ser-Gly-Ala-Pro-Pro-Pro-Ser-NH2.
(136) Exendin-4 derivatives are for example selected from the following list of compounds:
(137) H-(Lys)4-des Pro36, des Pro37 Exendin-4(1-39)-NH2,
(138) H-(Lys)5-des Pro36, des Pro37 Exendin-4(1-39)-NH2,
(139) des Pro36 [Asp28] Exendin-4(1-39),
(140) des Pro36 [IsoAsp28] Exendin-4(1-39),
(141) des Pro36 [Met(O)14, Asp28] Exendin-4(1-39),
(142) des Pro36 [Met(O)14, IsoAsp28] Exendin-4(1-39),
(143) des Pro36 [Trp(O2)25, Asp28] Exendin-4(1-39),
(144) des Pro36 [Trp(O2)25, IsoAsp28] Exendin-4(1-39),
(145) des Pro36 [Met(O)14 Trp(O2)25, Asp28] Exendin-4(1-39),
(146) des Pro36 [Met(O)14 Trp(O2)25, IsoAsp28] Exendin-4(1-39); or
(147) des Pro36 [Asp28] Exendin-4(1-39),
(148) des Pro36 [IsoAsp28] Exendin-4(1-39),
(149) des Pro36 [Met(O)14, Asp28] Exendin-4(1-39),
(150) des Pro36 [Met(O)14, IsoAsp28] Exendin-4(1-39),
(151) des Pro36 [Trp(O2)25, Asp28] Exendin-4(1-39),
(152) des Pro36 [Trp(O2)25, IsoAsp28] Exendin-4(1-39),
(153) des Pro36 [Met(O)14 Trp(O2)25, Asp28] Exendin-4(1-39),
(154) des Pro36 [Met(O)14 Trp(O2)25, IsoAsp28] Exendin-4(1-39),
(155) wherein the group -Lys6-NH2 may be bound to the C-terminus of the Exendin-4 derivative;
(156) or an Exendin-4 derivative of the sequence
(157) H-(Lys)6-des Pro36 [Asp28] Exendin-4(1-39)-Lys6-NH2,
(158) des Asp28 Pro36, Pro37, Pro38Exendin-4(1-39)-NH2,
(159) H-(Lys)6-des Pro36, Pro38 [Asp28] Exendin-4(1-39)-NH2,
(160) H-Asn-(Glu)5des Pro36, Pro37, Pro38 [Asp28] Exendin-4(1-39)-NH2,
(161) des Pro36, Pro37, Pro38 [Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(162) H-(Lys)6-des Pro36, Pro37, Pro38 [Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(163) H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(164) H-(Lys)6-des Pro36 [Trp(02)25, Asp28] Exendin-4(1-39)-Lys6-NH2,
(165) H-des Asp28 Pro36, Pro37, Pro38 [Trp(02)25] Exendin-4(1-39)-NH2,
(166) H-(Lys)6-des Pro36, Pro37, Pro38 [Trp(02)25, Asp28] Exendin-4(1-39)-NH2,
(167) H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Trp(02)25, Asp28] Exendin-4(1-39)-NH2,
(168) des Pro36, Pro37, Pro38 [Trp(02)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(169) H-(Lys)6-des Pro36, Pro37, Pro38 [Trp(02)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(170) H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Trp(02)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(171) H-(Lys)6-des Pro36 [Met(0)14, Asp28] Exendin-4(1-39)-Lys6-NH2,
(172) des Met(0)14 Asp28 Pro36, Pro37, Pro38 Exendin-4(1-39)-NH2,
(173) H-(Lys)6-desPro36, Pro37, Pro38 [Met(0)14, Asp28] Exendin-4(1-39)-NH2,
(174) H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Met(0)14, Asp28] Exendin-4(1-39)-NH2,
(175) des Pro36, Pro37, Pro38 [Met(0)14, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(176) H-(Lys)6-des Pro36, Pro37, Pro38 [Met(0)14, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(177) H-Asn-(Glu)5 des Pro36, Pro37, Pro38 [Met(0)14, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(178) H-Lys6-des Pro36 [Met(0)14, Trp(02)25, Asp28] Exendin-4(1-39)-Lys6-NH2,
(179) H-des Asp28 Pro36, Pro37, Pro38 [Met(0)14, Trp(02)25] Exendin-4(1-39)-NH2,
(180) H-(Lys)6-des Pro36, Pro37, Pro38 [Met(0)14, Asp28] Exendin-4(1-39)-NH2,
(181) H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Met(0)14, Trp(02)25, Asp28] Exendin-4(1-39)-NH2,
(182) des Pro36, Pro37, Pro38 [Met(0)14, Trp(02)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2,
(183) H-(Lys)6-des Pro36, Pro37, Pro38 [Met(0)14, Trp(02)25, Asp28] Exendin-4(S1-39)-(Lys)6-NH2,
(184) H-Asn-(Glu)5-des Pro36, Pro37, Pro38 [Met(0)14, Trp(02)25, Asp28] Exendin-4(1-39)-(Lys)6-NH2;
(185) or a pharmaceutically acceptable salt or solvate of any one of the afore-mentioned Exedin-4 derivative.
(186) Hormones are for example hypophysis hormones or hypothalamus hormones or regulatory active peptides and their antagonists as listed in Rote Liste, ed. 2008, Chapter 50, such as Gonadotropine (Follitropin, Lutropin, Choriongonadotropin, Menotropin), Somatropine (Somatropin), Desmopressin, Terlipressin, Gonadorelin, Triptorelin, Leuprorelin, Buserelin, Nafarelin, Goserelin.
(187) A polysaccharide is for example a glucosaminoglycane, a hyaluronic acid, a heparin, a low molecular weight heparin or an ultra low molecular weight heparin or a derivative thereof, or a sulphated, e.g. a poly-sulphated form of the above-mentioned polysaccharides, and/or a pharmaceutically acceptable salt thereof. An example of a pharmaceutically acceptable salt of a poly-sulphated low molecular weight heparin is enoxaparin sodium.
(188) Antibodies are globular plasma proteins (˜150 kDa) that are also known as immunoglobulins which share a basic structure. As they have sugar chains added to amino acid residues, they are glycoproteins. The basic functional unit of each antibody is an immunoglobulin (Ig) monomer (containing only one Ig unit); secreted antibodies can also be dimeric with two Ig units as with IgA, tetrameric with four Ig units like teleost fish IgM, or pentameric with five Ig units, like mammalian IgM.
(189) The Ig monomer is a “Y”-shaped molecule that consists of four polypeptide chains; two identical heavy chains and two identical light chains connected by disulfide bonds between cysteine residues. Each heavy chain is about 440 amino acids long; each light chain is about 220 amino acids long. Heavy and light chains each contain intrachain disulfide bonds which stabilize their folding. Each chain is composed of structural domains called Ig domains. These domains contain about 70-110 amino acids and are classified into different categories (for example, variable or V, and constant or C) according to their size and function. They have a characteristic immunoglobulin fold in which two P sheets create a “sandwich” shape, held together by interactions between conserved cysteines and other charged amino acids.
(190) There are five types of mammalian Ig heavy chain denoted by α, δ, ε, λ, and μ. The type of heavy chain present defines the isotype of antibody; these chains are found in IgA, IgD, IgE, IgG, and IgM antibodies, respectively.
(191) Distinct heavy chains differ in size and composition; α and γ contain approximately 450 amino acids and δ approximately 500 amino acids, while μ and ε have approximately 550 amino acids. Each heavy chain has two regions, the constant region (CH) and the variable region (VH). In one species, the constant region is essentially identical in all antibodies of the same isotype, but differs in antibodies of different isotypes. Heavy chains γ, α and δ have a constant region composed of three tandem Ig domains, and a hinge region for added flexibility; heavy chains (μ and ε have a constant region composed of four immunoglobulin domains. The variable region of the heavy chain differs in antibodies produced by different B cells, but is the same for all antibodies produced by a single B cell or B cell clone. The variable region of each heavy chain is approximately 110 amino acids long and is composed of a single Ig domain.
(192) In mammals, there are two types of immunoglobulin light chain denoted by λ and κ. A light chain has two successive domains: one constant domain (CL) and one variable domain (VL). The approximate length of a light chain is 211 to 217 amino acids. Each antibody contains two light chains that are always identical; only one type of light chain, κ or λ, is present per antibody in mammals.
(193) Although the general structure of all antibodies is very similar, the unique property of a given antibody is determined by the variable (V) regions, as detailed above. More specifically, variable loops, three each the light (VL) and three on the heavy (VH) chain, are responsible for binding to the antigen, i.e. for its antigen specificity. These loops are referred to as the Complementarity Determining Regions (CDRs). Because CDRs from both VH and VL domains contribute to the antigen-binding site, it is the combination of the heavy and the light chains, and not either alone, that determines the final antigen specificity.
(194) An “antibody fragment” contains at least one antigen binding fragment as defined above, and exhibits essentially the same function and specificity as the complete antibody of which the fragment is derived from. Limited proteolytic digestion with papain cleaves the Ig prototype into three fragments. Two identical amino terminal fragments, each containing one entire L chain and about half an H chain, are the antigen binding fragments (Fab). The third fragment, similar in size but containing the carboxyl terminal half of both heavy chains with their interchain disulfide bond, is the crystalizable fragment (Fc). The Fc contains carbohydrates, complement-binding, and FcR-binding sites. Limited pepsin digestion yields a single F(ab′)2 fragment containing both Fab pieces and the hinge region, including the H—H interchain disulfide bond. F(ab′)2 is divalent for antigen binding. The disulfide bond of F(ab′)2 may be cleaved in order to obtain Fab′. Moreover, the variable regions of the heavy and light chains can be fused together to form a single chain variable fragment (scFv).
(195) Pharmaceutically acceptable salts are for example acid addition salts and basic salts. Acid addition salts are e.g. HCl or HBr salts. Basic salts are e.g. salts having a cation selected from alkali or alkaline, e.g. Na+, or K+, or Ca2+, or an ammonium ion N+(R1)(R2)(R3)(R4), wherein R1 to R4 independently of each other mean: hydrogen, an optionally substituted CI C6-alkyl group, an optionally substituted C2-C6-alkenyl group, an optionally substituted C6-C10-aryl group, or an optionally substituted C6-C10-heteroaryl group. Further examples of pharmaceutically acceptable salts are described in “Remington's Pharmaceutical Sciences” 17. ed. Alfonso R. Gennaro (Ed.), Mark Publishing Company, Easton, Pa., U.S.A., 1985 and in Encyclopedia of Pharmaceutical Technology.
(196) Pharmaceutically acceptable solvates are for example hydrates.