INSULATING BLOCK INTENDED FOR THERMALLY INSULATING A STORAGE TANK
20220136653 · 2022-05-05
Inventors
- Pierre Montfort (Saint Remy Les Chevreuse, FR)
- Benjamin Charpentier (Saint Remy Les Chevreuse, FR)
- Holger Frei (Saint Remy Les Chevreuse, FR)
Cpc classification
F17C2223/033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C3/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0355
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0333
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0161
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0673
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0135
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/011
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0358
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B67D9/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
F17C3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B67D9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to an insulating block intended for the thermal insulation of a fluid storage tank comprising: a first plate (11) and a second plate that are parallel to one another, spaced apart in a thicknesswise direction of the insulating block; supporting pillars inserted between said first and second plates (10, 11) in the thicknesswise direction of the insulating block; and a heat-insulating lining positioned between the supporting pillars; the first plate (11) comprising reinforced bearing zones (13) against which the supporting pillars (12) come to bear, the reinforced bearing zones (13) being linked to one another by a network of ribs (16).
Claims
1. An insulating block intended for the thermal insulation of a fluid storage tank comprising: a first plate and a second plate that are parallel to one another, spaced apart in a thicknesswise direction of the insulating block; supporting pillars inserted between said first and second plates in the thicknesswise direction of the insulating block; and a heat-insulating lining positioned between the supporting pillars; the first plate being molded in a composite material comprising a fiber-reinforced polymer matrix and comprising reinforced bearing zones against which the supporting pillars come to bear, the reinforced bearing zones being separated from one another by thinner zones and having a greater thickness than that of the thinner zones, the reinforced bearing zones being linked to one another by a network of ribs.
2. The insulating block as claimed in claim 1, comprising reinforced bearing zones aligned in rows parallel to a longitudinal direction and wherein the network of ribs comprises ribs each extending between two of the adjacent reinforced bearing zones of one of the rows.
3. The insulating block as claimed in claim 1, comprising reinforced bearing zones aligned in columns parallel to a transverse direction and wherein the network of ribs comprises ribs each extending between two of the adjacent reinforced bearing zones of one of the columns.
4. The insulating block as claimed in claim 1, wherein the network of ribs comprises ribs each extending between two reinforced bearing zones aligned in a direction secant to the longitudinal and transverse directions.
5. The insulating block as claimed in claim 2, wherein each rib has a form chosen from a rectilinear form, a curvilinear form and an omega form.
6. The insulating block as claimed in claim 2, wherein the network of ribs comprises linking ribs which each link two ribs which each extend between two reinforced bearing zones.
7. The insulating block as claimed in claim 1, wherein the network of ribs comprises border ribs each extending along one of the edges of the first plate and wherein the border ribs are each linked by a rib to one or more of the reinforced bearing zones.
8. The insulating block as claimed in claim 1, wherein the heat-insulating lining is an insulating polymer foam which adheres to the first and second plates.
9. The insulating block as claimed in claim 7, wherein the insulating polymer foam also adheres to the supporting pillars.
10. The insulating block as claimed in claim 8, wherein the heat-insulating lining is obtained by molding insulating polymer foam between the first and second plates.
11. The insulating block as claimed in claim 1, wherein the heat-insulating lining is a fiber-reinforced polyurethane foam having a density of between 20 and 40 kg/m3 and a fiber ratio of between 3 and 5% by weight.
12. The insulating block as claimed in claim 1, wherein at least one of the reinforced bearing zones has a fitting element which cooperates by joining of shapes with one end of one of the supporting pillars
13. The insulating block as claimed in claim 1, wherein the supporting pillars are produced in a composite material comprising a fiber-reinforced polymer matrix, the supporting pillars having a longitudinal direction oriented in the thicknesswise direction of the insulating block, more than 50% of the fibers of the supporting pillars being oriented parallel to the longitudinal direction of the supporting pillars or inclined by an angle of less than 45° with respect to said longitudinal direction of the supporting pillars.
14. The insulating block as claimed in claim 1, wherein the first plate is produced by thermoforming of a thermoplastic matrix reinforced by a fiber reinforcement chosen from among mats, plies and fabrics.
15. The insulating block as claimed in claim 1, the second plate is molded in a composite material comprising a fiber-reinforced polymer matrix and comprising reinforced bearing zones against which the supporting pillars come to bear, the reinforce d bearing zones being separated from one another by thinner zones and having a greater thickness than that of the thinner zones, the reinforced bearing zones being linked to one another by a network of ribs.
16. The insulating block as claimed in claim 1, wherein the supporting pillars are produced by pultrusion.
17. The insulating block as claimed in claim 1, wherein the supporting pillars are hollow and lined with a heat-insulating lining.
18. The insulating block as claimed in claim 1, wherein the first plate is a cover plate.
19. A tight and thermally insulating fluid storage tank comprising a thermal insulation barrier comprising a plurality of insulating blocks as claimed in claim 1, and a sealing membrane resting against the thermal insulation barrier.
20. A ship for transporting a fluid, the ship comprising a double-hull and a tank as claimed in claim 19 positioned in the double-hull.
21. A fluid transfer system, the system comprising a ship as claimed in claim 20, insulated pipelines arranged so as to link the tank installed in the hull of the ship to a floating or onshore storage installation and a pump for driving a fluid through the insulated pipelines from or to the floating or onshore storage installation to or from the tank of the ship.
22. A method for loading or offloading a ship as claimed in claim 20, wherein a fluid is conveyed through insulated pipelines from or to a floating or onshore storage installation to or from the tank of the ship.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0047] The invention will be better understood and other aims, details, features and advantages thereof will become more clearly apparent from the following description of a number of particular embodiments of the invention, given in a purely illustrative and nonlimiting manner, with reference to the attached drawings.
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DESCRIPTION OF THE EMBODIMENTS
[0068] In
[0069] The supporting structure comprises a plurality of supporting walls 1 defining the general form of the tank. The supporting structure can notably be formed by the hull or the double-hull of a ship. The supporting wall 1 can notably be a self-supporting metal sheet or, more generally, any kind of rigid partition exhibiting appropriate mechanical properties.
[0070] The primary 9 and secondary 5 sealing membranes are, for example, composed of a continuous expanse of metal strakes with raised edges, said strakes being welded by their raised edges onto parallel welding supports secured to the insulating blocks 3, 7. The metal strakes are, for example, made of Invar®, that is to say an alloy of iron and nickel whose expansion coefficient typically lies between 1.2×10.sup.−6 and 2×10.sup.−6 K.sup.−1, or iron alloy with high manganese content whose expansion coefficient is typically of the order of 7 to 9×10.sup.−6 K.sup.−1. In the case of a tank of a ship, the strakes are preferably oriented parallel to the longitudinal direction 10 of the ship.
[0071] The secondary insulating blocks 3 and the primary insulating blocks 7 can have identical or different structures.
[0072] The secondary 3 and primary 7 insulating blocks have a rectangular parallelepipedal form defined by two large faces, or main faces, and four small faces, or lateral faces. According to one embodiment, the secondary 3 and primary 7 insulating blocks have the same length and the same width, the secondary insulating block 3 being, however, thicker than the primary insulating block 7.
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[0074] The cover plate 11 has a supporting outer surface making it possible to receive the secondary 5 or primary 9 sealing membrane. The cover plate 11 also has grooves, not illustrated, for receiving welding supports that make it possible to weld the metal strakes of the secondary 5 or primary 9 sealing membrane to one another. The grooves have an L-shaped form and there are, for example, two of them per insulating block 3, 7. By convention, the longitudinal direction of the insulating block 3, 7 corresponds to the length of said insulating block 3, 7.
[0075] The insulating block 3, 7 comprises supporting pillars 12 extending in the thicknesswise direction of the insulating block 3, 7. The supporting pillars 11 bear, on the one hand, against the bottom plate 10 and, on the other hand, against the cover plate 11. The supporting pillars 12 make it possible to transmit the normal forces applied to the cover plate 11 to the bottom plate 10.
[0076] As represented, in
[0077] Moreover, according to one embodiment, the two ends of the supporting pillars 12 are respectively fitted into a fitting element 15 formed in the cover plate 11 and into a fitting element formed in the bottom plate 10. The fitting elements 15 can be of female type, such as sleeves for example, in which the ends of the supporting pillars 12 engage by joining of forms. Alternatively, the fitting elements 15 are of male type and are fitted into the hollow ends of the supporting pillars 12.
[0078] In the embodiment represented in
[0079] Moreover, the cover plate 11 comprises a network of ribs 16, notably represented in
[0080] The insulating block 3, 7 also comprises a heat-insulating lining 17, notably illustrated in
[0081] Advantageously, the heat-insulating lining 17 is an insulating polymer foam, such as low-density fiber-reinforced polyurethane foam. The insulating polymer foam is, for example, a polyurethane foam having a density of between 20 and 40 kg/m3, for example of the order of 35 kg/m3. The fiber ratio advantageously lies between 3 and 5% by weight. The fibers are, for example, glass fibers, but can also be carbon fibers, aramid fibers and mixtures thereof.
[0082] According to one embodiment, the insulating polymer foam is molded in-situ between the cover plate 11 and the bottom plate 10 in the spaces not occupied by the supporting pillars 12. Thus, the insulating polymer foam adheres to the bottom plate 10, to the cover plate 11 and to the supporting pillars 12. Consequently, the insulating polymer foam increases the resistance of the insulating block 3, 7 to the shear forces that are exerted between the bottom plate 10 and the cover plate 11 of the insulating block 3, 7 and thus opposes the warping of the supporting pillars 12. Furthermore, the injection molding of the insulating foam in-situ in an insulating block 3, 7 having a cover plate 11 of complex geometry, as described above, is particularly advantageous in that it makes it possible to simply obtain an adaptation of the geometry of the heat-insulating lining 17 to the complex geometry of the cover plate 11.
[0083] To do this, as represented in
[0084] Moreover, the mold 18 has one or more injection orifices 23 that allow the insulating foam forming the heat-insulating lining 17 to flow between the cover plate 11 and the bottom plate 10. As represented in
[0085] According to another embodiment that is not represented, the mold 18 does not comprise a cover and the pre-assembled structure which is positioned in the mold comprises only one of the bottom 10 or cover 11 plates with the associated supporting pillars 12. Said pre-assembled structure is positioned in the mold in such a way that said bottom 10 or cover 11 plate is positioned against the bottom 20 of the mold 18. The other of the bottom 10 or cover 11 plates is assembled against the supporting pillars 12 before the expansion of the foam reaches the bottom 10 or cover 11 plate.
[0086] According to another embodiment that is not represented, the insulating polymer foam is prefabricated in the form of one or more pre-cut blocks which have orifices to accommodate the supporting pillars 12 and cutouts complementing the network of ribs 16 formed in the cover plate 11. The block of insulating polymer foam is advantageously glued to the cover plate 11 and to the bottom plate 10 so as to increase the resistance of the insulating block 3, 7 to the mechanical forces, and notably to the shear forces exerted between the bottom plate 10 and the cover plate 11 of the insulating block 3, 7 so as to thus oppose the warping of the supporting pillars 12.
[0087] In order to produce a cover plate 11 that has reinforced bearing zones 13 and a network of ribs 16, said cover plate 11 is advantageously obtained by the molding of a composite material having a fiber-reinforced polymer matrix.
[0088] According to one embodiment, the cover plate 11 is produced by a method of thermoforming of a sheet of composite material, that is to say that the cover plate 11 is formed from a sheet of composite material by creep of said sheet of composite material under temperature, pressure and, optionally, vacuum conditions.
[0089] The cover plate 11 is, for example, produced in a composite material commonly referred to by the acronym GMT, for “Glass fiber Mat reinforced Thermoplastics”. A material of this type comprises a thermoplastic matrix reinforced by a fiber reinforcement chosen from among mats, unidirectional (UD) or non-unidirectional plies and fabrics. The fiber reinforcement is, for example, made of glass fibers. Such a material is intended to be pressed hot. Such materials have a good mechanical resistance and for example exhibit a thermal conductivity of the order of 400 mW/m.Math.K at 20° C.
[0090] The thermoplastic matrix is, for example, chosen from among polyethylene, polypropylene, polyethyleneterephtalate, polyamide, polyoxymethylene, polyetherimide, polyacrylate and copolymers thereof.
[0091] The fibers are chosen from among glass fibers, carbon fibers, aramid fibers, linen fibers, basalt fibers and mixtures thereof.
[0092] According to another embodiment, the cover plate 11 is produced by a method of molding a composite material comprising fibers and a thermosetting matrix. The molding method is, for example, a compression molding of a composite material of mixture type to be molded into a sheet referred to by the acronym SMC, for “Sheet Molding Compound”, or of mixture type to be molded in bulk, referred to by the acronym BMC for “Bulk Molding Compound”.
[0093] The thermosetting matrix is, for example, chosen from among polyester, vinyl ester, epoxy and polyurethane.
[0094] Furthermore, the fibers associated with the thermosetting matrix are of the same nature as those mentioned above in relation to the thermoplastic matrix, that is to say chosen from among glass fibers, carbon fibers, aramid fibers, linen fibers, basalt fibers and mixtures thereof.
[0095] According to variant embodiments, the reinforced bearing zones 13 and the network of ribs 16 are obtained by overmolding of a composite material on a flat sheet of composite material.
[0096] According to one embodiment, the supporting pillars 12 are produced in a composite material comprising fibers and a thermoplastic or thermosetting matrix by a pultrusion method. The supporting pillars 12 therefore have a tubular form. The use of the pultrusion method is particularly advantageous in that it makes it possible to obtain a preferred orientation of the fibers in a direction parallel to the longitudinal direction of the supporting pillars 12. Also, advantageously, more than 50% of the fibers of the supporting pillars 12 are oriented parallel to the longitudinal direction of the supporting pillars 12 or inclined by an angle of less than 45° with respect to said longitudinal direction. This makes it possible to obtain a satisfactory compressive strength without increasing the heat-conducting section of said supporting pillars 12. The fibers of the supporting pillars 12 are, for example, chosen from among glass fibers, carbon fibers, aramid fibers, linen fibers, basalt fibers and mixtures thereof.
[0097] As represented in
[0098] The heat-insulating lining 24 housed inside the supporting pillars 12 is, for example, an insulating polymer foam, such as polyurethane foam, which is molded in-situ inside the supporting pillars 12. The insulating polymer foam can notably be poured into the supporting pillars 12 during the pultrusion thereof, after the pultrusion thereof simultaneously or after the pouring of the insulating polymer foam between the cover 11 and bottom 10 plates.
[0099] According to another variant embodiment, the heat-insulating lining 24 consists of a pre-cut block of insulating polymer foam which is fitted into each supporting pillar 12.
[0100] The reinforced bearing zones 13 and the network of ribs 16 can have numerous different forms. Advantageously, the network of ribs 16 has two axes of symmetry, namely an axis of symmetry parallel to the longitudinal axis x of the cover plate 11 and an axis of symmetry parallel to the transverse axis y of the cover plate 11.
[0101] In the embodiment represented in
[0102] In the embodiment represented in
[0103] The cover plate 11 also comprises rectilinear ribs 29 which extend transversely, that is to say at right angles to the longitudinal direction x of the cover plate 11, and which link two adjacent reinforced bearing zones 13 of one and the same column c1, c2, etc. The cover plate 11 also comprises rectilinear ribs 30 parallel to the transverse direction y, which extend along the transverse edges of the cover plate 11 and rectilinear ribs 31 which link the reinforced bearing zones 13, positioned at the end of each of the columns c1, c2, etc., to the adjacent longitudinal edge of the cover plate 11.
[0104] Moreover, the cover plate 11 comprises diagonal ribs 32 which link each reinforced bearing zone 13 to a reinforced bearing zone 13 belonging to an adjacent column c1, c2, etc., and to an adjacent row r1, r2. In the embodiment represented, the diagonal ribs 32 cross in a crossing zone 33 extending parallel to the longitudinal direction x of the cover plate 11. The cover plate 11 further comprises diagonal ribs 34 which extend parallel to the abovementioned diagonal ribs 32 and which each link either one of the reinforced bearing zones 13 positioned at the end of one of the rows r1, r2 to the adjacent transverse edge or one of the reinforced bearing zones 13 positioned at the end of one of the columns c1, c2, etc. to the adjacent longitudinal edge.
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[0107] The embodiment represented in
[0108] The embodiment illustrated in
[0109] In the embodiment illustrated in
[0110] In
[0111] In
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[0114] In relation to
[0115] In the embodiment illustrated in
[0116] In the embodiment illustrated in
[0117] In the embodiment illustrated in
[0118] In the embodiment illustrated in
[0119] The embodiment illustrated in
[0120] Although the invention has been described in relation to a number of particular embodiments, it is quite clear that it is in no way limited thereto and that it encompasses all the technical equivalents of the means described and the combinations thereof provided they fall within the scope of the invention.
[0121] In particular, the different geometries of the ribs and arrangements of the reinforced bearing zones as described above can be combined with one another.
[0122] Note also that, while the arrangements and geometries of the ribs and of the reinforced bearing zones are described above in relation to the cover plate 11, similar arrangements and geometries can also be used for the bottom plate 10.
[0123] With reference to
[0124] As is known per se, loading/offloading pipelines 73 on the top deck of the ship can be connected, by means of appropriate connectors, to a maritime or port terminal to transfer an LNG cargo from or to the tank 71.
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[0126] To generate the pressure necessary for the transfer of the liquefied gas, use is made of pumps embedded in the ship 70 and/or pumps with which the onshore installation 77 is equipped and/or pumps with which the loading and offloading station 75 is equipped.
[0127] The use of the verb “include” or “comprise” and its conjugate forms does not exclude the presence of elements or steps other than those stated in a claim.
[0128] In the claims, any reference symbol between parentheses should not be interpreted as a limitation of the claim.