Flame arresters
11724138 · 2023-08-15
Assignee
Inventors
Cpc classification
International classification
Abstract
A flame arrester (FA1) having an inlet (12) and an outlet (32), a housing (13, 23, 33) between the inlet (12) and outlet (32), one or more baffle plates (14, 34) and a flame arrester element (20) located within the housing (13, 23, 33). The inlet (12) has a maximum diametric dimension (D12). A first baffle plate (14) is located downstream of the inlet (12) and the flame arrester element (20) is located downstream of the first baffle plate (14). A second baffle plate (34) is located downstream of the flame arrester element (20) and upstream of the outlet (32). The baffle plates (14, 34) are secured to the inner wall of the housing (13, 23, 33) and each has an aperture (15, 35). The aperture (15) of the first baffle plate (14) has a minimum diametric dimension of at least 0.75D12.
Claims
1. A flame arrester comprising an inlet and an outlet, a housing between the inlet and outlet and a baffle plate and a flame arrester element located within the housing, the inlet and the outlet being on the same axis, wherein the baffle plate is attached to an internal wall of the housing and is spaced from and located between the inlet and the flame arrester element, the baffle plate comprising an aperture and where at least a portion of the baffle plate flares radially outwardly from the aperture and from an axis formed along a flow direction, in a direction from the inlet towards the flame arrester element, the aperture permitting the passage of fluid therethrough.
2. A flame arrester according to claim 1, further comprising a second baffle plate having an aperture, wherein the second baffle plate flares radially inwardly in the direction to that aperture and from an axis formed along a flow direction of that aperture.
3. A flame arrester according to claim 2, wherein the first and/or second baffle plate is frusto-conical.
4. A flame arrester according to claim 1, wherein the inlet for gas to enter the housing has a maximum diametric dimension D, and the aperture has a minimum diametric dimension of at least 0.75D.
5. A flame arrester according to claim 4, wherein the minimum diametric dimension of the aperture is 0.8D or more.
6. A flame arrester according to claim 4, wherein the maximum diametric dimension of the aperture is less than 2D.
7. A flame arrester according to claim 4, wherein the aperture defines a plane, wherein the plane is parallel to or inclined to a leading face of the flame arrester element.
8. A flame arrester according to claim 4, wherein a mid-point of the plane defined by the aperture is a distance from the leading face of the flame arrester element of 0.1D to 2.0D.
9. A flame arrester according to claim 5, wherein the minimum diametric dimension of the aperture is selected from the group consisting of ≥0.85D, ≥0.9D, ≥0.95D, ≥1.0D, ≥1.05D, and ≥1.1D.
10. A flame arrester comprising an inlet and an outlet, a housing between the inlet and outlet and a baffle plate and a flame arrester element located within the housing, the inlet and the outlet being on the same axis, wherein the baffle plate is attached to the internal wall of the housing and is spaced from and located upstream of the flame arrester element, the baffle plate comprising an aperture and where at least a portion of the baffle plate flares inwardly or outwardly in the flow direction to or from the aperture, the aperture permitting the passage of fluid therethrough, wherein the inlet for gas to enter the housing has a maximum diametric dimension D, and the aperture has a minimum diametric dimension of at least 0.75D, wherein the maximum diametric dimension of the aperture is less than 2D and wherein the maximum diametric dimension of the aperture is selected from the group consisting of 1.9D, 1.8D, 1.7D, and 1.6D.
11. A flame arrester comprising an inlet and an outlet, a housing between the inlet and outlet and a baffle plate and a flame arrester element located within the housing, the inlet and the outlet being on the same axis, wherein the housing has a larger cross-sectional area than the inlet and outlet, the baffle plate is attached to the internal wall of the housing and is spaced from and located upstream of the flame arrester element, the baffle plate comprising an aperture and where at least a portion of the baffle plate flares radially inwardly or radially outwardly in the flow direction from or to the aperture and to or from an axis formed along the flow direction, the aperture permitting the passage of fluid through the baffle plate.
12. The flame arrester according to claim 1, wherein the baffle plate extends from the housing.
13. The flame arrester according to claim 2, wherein the second baffle plate is located between the flame arrester element and the outlet.
14. The flame arrester according to claim 11, wherein the baffle plate extends from the housing.
15. A flame arrester according to claim 1, further comprising a second baffle plate having an aperture, wherein the second baffle plate is flat.
Description
(1) In order that the invention may be more fully understood, it will now be described, by way of example only, and with reference to the accompanying drawings, in which:
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(24) Referring first to
(25) As can be seen, the deflagration is characterised by subsonic velocities and low pressures, whereas the detonation is characterised by high, supersonic, velocities and high pressures. The DDT usually occurs at a ratio L:D of greater than 50 for hydrocarbon-air mixtures and greater than 30 for hydrogen-air mixtures, where L is the length of the pipe from the ignition source (typically called the run-up distance) and D is the inner diameter of the pipe. The DDT is characterised by a rapid and sharp escalation in velocity and pressure. Once the flame and pressure waves are coupled, the velocity and pressure drop and propagation continues as a stable detonation with auto-ignition of the gas or gas mixture caused by adiabatic compression of the gas mixture by the shock wave.
(26) Referring now to
(27) The entrance portion 1 and exit portion 3 are respectively attached to the leading and trailing ends of the central portion 2 by means of respective connection flanges 11, 31 and a series of interconnecting bolts B to secure the three portions 1-3 together. Of course, other attachment means can be used to secure the three portions 1-3.
(28) The three portions 1-3 together define a flow path C along the flame arrester FA.sub.1 for the passage of gases. As shown, the flow path C has a principal axis which is parallel to and aligned with an axis of rotational symmetry of the flame arrester FA.sub.1. In this specification we call that a concentric flame arrester. It is also possible to have an off-axis flame arrester and this disclosure applies equally to such arrangements.
(29) Referring now to
(30) The entrance portion 1 comprises a lead-in conduit 12, which has an internal diameter D.sub.12 that is typically the same as that of the supply conduit (not shown), and a tubular housing portion 13 with an internal diameter D.sub.13 which is larger than the internal diameter D.sub.12. The housing portion 13 is subdivided into upstream 13U and downstream 13D portions by a baffle plate 14 which is secured to and extends from the internal wall 13W of the housing portion 13. The baffle plate 14 has a central aperture 15 which is aligned with (and is preferably concentric with) the principal axis of the flow path C. In this and other embodiments, the housing, baffle and flame arrester element are concentric with an axis of rotational symmetry which is aligned with the principal axis of the flow path C.
(31) The exit portion 3 comprises a lead out conduit 32, Which has an internal diameter D.sub.32 which typically is the same as that of the exhaust conduit (not shown), and a tubular housing portion 33 with an internal diameter D.sub.33 which is larger than the internal diameter D.sub.32. The housing portion 33 is subdivided into upstream 33U and downstream 33D portions by a baffle plate 34 which is secured to and extends from the internal wall 33W of the housing portion 33. The baffle plate 34 has a central aperture 35 which is aligned with (in this embodiment, and at least some other embodiments; concentric with) the principal axis of the flow path C.
(32) As will be appreciated D.sub.13 need not be equal to D.sub.33, it may be larger or smaller. Additionally or alternatively D.sub.12 need not be equal to D.sub.32, it may be larger or smaller. For ease of manufacture the diameter of the housing portions 13, 33 is the same in respective upstream 13U, 33U and downstream 13D, 33D portions, although it may be different in either or both cases.
(33) The central portion 2 comprises an annular housing 23 which retains a flame arrester element 20 which may be fabricated by any means known in the art for example a knitted metal mesh, a coiled crimped metal ribbon or a sintered metal mesh structure. For performance reasons, we prefer to use a coiled, crimped e.g. metal ribbon although the specification is not so-limited. The flame arrester element 20 can be provided by a stack of sub elements 20.sub.1, 20.sub.2 . . . 20.sub.n which can be altered in number according to the performance requirements of the flame arrester FA.sub.1. If plural flame arrester sub elements 20.sub.n are used, the stack may be held together by a centrally disposed bolt or other attachment means.
(34) As shown, the flame arrester element 20 spans the entire diameter of this central portion 2.
(35) The annular housing 23 has a centre portion 23.sub.C which is bounded, both upstream and downstream, by rebated peripheral portions 23.sub.U and 23.sub.D respectively. The flame arrester element 20 extends from one side of the housing 23 to the other and is aligned with and held in place on the centre portion 23.sub.C by abutment rings 24, one of each being located in respective rebated portions 23.sub.U and 23.sub.D. The abutment rings 24 contact a respective upstream or down stream peripheral edge of the flame arrester element 20 and a facing surface of the flanges 11, 31 so as to ensure that the flame arrester element 20 is prohibited from moving during use.
(36) Alternatively, the centre portion 23.sub.c need not be bounded by rebated peripheral portions, one or both abutment rings 24 may rest on apportion of the annular housing which is aligned with the centre portion 23.sub.c, the or each of the abutment rings 24 being held in place by other means.
(37) Referring to
(38) Whilst
(39) Turning now to
(40) The entrance portion 1 comprises a lead-in conduit 12, a housing 13 and an annular wall member 13a to join the two. The entrance portion houses a baffle plate 14 which has a central aperture 15 with a diameter d.sub.1 and is positioned a distance L.sub.1 from the leading face of the flame arrester element 20. The exit portion 3 comprises a baffle plate 34 which has a central aperture 35 with a diameter d.sub.3 and is positioned a distance L.sub.3 from the trailing face of the flame arrester element 20. As shown d.sub.1 is equal to d.sub.3 but it need not be, it may be larger or smaller. The baffle plate 14, 34 is shown in
(41) In some embodiments d.sub.1≥0.75D.sub.12, but in a preferred embodiment d.sub.1≥0.8D.sub.12, preferably d.sub.1≥0.85D.sub.12, d.sub.1≥0.9D.sub.12, d.sub.1≥0.95D.sub.12, d.sub.1≥1.0D.sub.12, or d.sub.1≥1.05D.sub.12 and most preferably d.sub.1≥1.1D.sub.12 and in each case is less than 1.6D.sub.12 or could be less than 2D.sub.12. In a preferred embodiment, the ratio of surface area of baffle aperture A.sub.15 to surface area of supply conduit A.sub.12 (i.e. A.sub.15:A.sub.12) is from 0.55 or 0.56 to 4.0, for example from 0.55 or 0.56 to 2.0 or 2.5 and preferably from 0.64 to 1.21.
(42) In a further preferred embodiment for a flame arrester D.sub.13≥1.5D.sub.12, preferably D.sub.13≥1.6D.sub.12, D.sub.13≥1.7D.sub.12, D.sub.13≥1.8D.sub.12, D.sub.13≥1.97D.sub.12, D.sub.13≥2.0D.sub.12, D.sub.13≥2.5D.sub.12, D.sub.13≥3.0D.sub.12, and most preferably D.sub.13>2.0D.sub.12.
(43) In some embodiments L.sub.1 is from 0.1D.sub.12 to 2.0D.sub.12, say 0.2D.sub.12 to 1.5D.sub.12, preferably 0.3D.sub.12 to 1.0D.sub.12, and in certain embodiments from 0.4D.sub.12 to 0.75D.sub.12, for example 0.5D.sub.12 or larger.
(44) In some embodiments L.sub.3 is from 0.1D.sub.32 to 2.0D.sub.32, say 0.2D.sub.32 to 1.5D.sub.32, preferably 0.3D.sub.32 to 1.0D.sub.32, and in certain embodiments from 0.4D.sub.32 to 0.75D.sub.32, for example 0.5D.sub.32 or larger.
(45) In normal operation, the flame arrester FA.sub.2 will be installed into a supply conduit for an explosive or flammable gas. Due to a line-of-sight path between the entrance 1 and exit 3 portions, through the apertures 15, 35 or the respective baffle plates 14, 34 and the flame arrester element 20, there is no significant additional pressure drop caused by the presence of the baffle plate 14 and baffle plate 34.
(46) In the event of the gas igniting and flame propagating, for example as a detonation, a flame front and shock wave will propagate along the conduit until it enters the lead-in conduit 12 of the entrance portion 1 of the flame arrester FA.sub.2. Upon leaving the lead-in conduit 12 the shock wave will pass into the housing 13. Because the housing 13 has a greater cross sectional area than the lead-in conduit 12 (i.e. D.sub.13 is greater than D.sub.12) the shock wave will expand as it enters the housing 13. In terms of the compression shock wave, the shock wave is rarefied as it enters the housing 13. At least a portion of the shock wave will continue to propagate along the entrance portion 1, through the housing 13, along the flow path C and through the aperture 15 in the baffle plate 14.
(47) Accordingly, a portion of the flame front and shock wave will be attenuated by the baffle plate 14. The relatively large size of the aperture 15 allows at least a portion of the flame front and pressure wave to pass through relatively unimpeded. However, passing through the aperture 15 will likely cause secondary expansion of at least a part of the propagating wave front. Indeed, the distance L.sub.1 is chosen to allow at least some expansion of the propagating wave front. The subsequently expanded propagating shock wave and flame front will thus collide with the flame arrester element 20. Most of the propelled material will pass through the flame arrester element 20, which will act to remove further energy from the wave front and thereby attenuate the detonation into a deflagration and then flame is quenched and continuation of the combustion processes is prevented (or in the case of deflagration only propagation, flame and combustion products are cooled down by the flame arrester element).
(48) Although we do not wish to be bound by any theory, we believe that the presence of the baffle plate 14, together with the relatively large aperture 15 has two direct effects to improve the performance of the flame arrester FA.sub.2.
(49) Firstly, the relatively large aperture 15 ensures that during ‘normal use’ there is no substantial pressure drop across the baffle plate 14, which is to say that the pressure difference between the upstream 13U and downstream 13D portions of the housing 13 is minimised. This ensures that during normal use of the conduit, the baffle plate 14 does not unnecessarily inhibit the passage of gas flow, which is beneficial to operation of the conduit line. Moreover, in the event of an explosion event, whilst the baffle plate 14 is able to attenuate a portion of the onrushing pressure wave, the aperture 15 of the baffle plate 14 substantially restricts the combustion products of very high temperature into downstream 13D compartment of the housing 13.
(50) Secondly, it is possible for the shock wave entering the upstream portion of the housing 13U to reflect from the wall of the housing, e.g., from annular wall element 13a. The baffle plate 14 further acts to reduce the likelihood of propagation of those shock waves as well. Moreover, the baffle plate is large enough (i.e. the size of the aperture is controlled) such that although the or a portion of the initial propagating wave front will reflect from the baffle plate, any wave reflected back at the baffle plate after colliding with the housing (e.g. tubular wall portion 13a) will be attenuated by the baffle plate 14.
(51) Because the shock waves (both initial and reflected) are weakened by the construction mentioned above, it is possible to engineer the flame arrester element 20 such that its physical characteristics are optimised for use (rather than simply being over-engineered). Moreover, the particular physical requirements of the housing can be engineered to optimal levels. Both of these ramifications can lead to size, weight and/or cost savings.
(52) The downstream baffle plate 34 of the exit portion 3 is to make the flame arrester bi-directional. It is convenient for installation that flame arresters of the invention can operate in either direction, i.e., flame can come in either direction, which is to say the flame arresters are usually the same in forward and reverse flow directions. This mitigates against installers installing the flame arrester the wrong way around. Additionally, bi-directional flame arresters are required in certain applications (i.e. where it is possible that flame can come in either direction). Of course, and as stated above, it is not necessary in this invention that there is identicality in the nature and position of the components. We also believe, although we do not wish to be bound by any such theory, that there may be positive ramifications in terms of flow through the flame arrester in ‘normal’ use and/or during a deflagration/detonation event.
(53) We have recognised that providing a substantially flat baffle plate 14 (which may have optional short control extensions of the downstream face) and by controlling the distance the leading face of the baffle plate 14 is from the leading face of the flame arrester element 20 (actually the distance a plane formed by the aperture 15 is from the leading face of the flame arrester element 20) a highly versatile flame arrester can be provided which is highly effective in arresting explosions.
(54) In order to test the efficacy of the above flame arrester FA.sub.2 a series of experiments were conducted, as follows:
Experiment 1 (Control)
(55) A flame arrester was constructed with D.sub.13 equal to 2D.sub.12 but absent the baffle plate 14. The flame arrester worked for a maximum test pressure of 1.54 bar. The flame arrester failed at 1.57 bar.
Experiment 2
(56) A flame arrester FA.sub.2 according to the invention was constructed, identical to that used in Experiment 1 but with the addition of a baffle plate 14. The flame arrester FA.sub.2 had the following characteristics:
(57) TABLE-US-00001 Feature Dimension Lead-in Conduit 12 D.sub.12 Housing D.sub.13 2D.sub.12 Aperture 15 d.sub.1 = 1.1D.sub.12 d.sub.1 = 0.55D.sub.13 Baffle dam height 0.45D.sub.12 0.225D.sub.13 A.sub.15/A.sub.12 1.21 L.sub.1 D.sub.12/2
(58) The flame arrester continued to work at 1.92 bar, thereby showing a significant improvement over the flame arrester absent the baffle plate 14.
(59) It has been established that there is a close relationship between the maximum operating pressure that a flame arrester can operate at and the maximum explosion pressure that can be withstood. As will be appreciated, higher operating pressures will generate much higher explosion pressures and thus the above results show that the flame arrester of the invention FA.sub.1 and FA.sub.2 are much more capable of withstanding detonations than those not fabricated in accordance with the invention.
(60) Referring to
(61) In this flame arrester FA.sub.3, D.sub.13′ is equal to D.sub.33′ and D.sub.12′ is equal to D.sub.32′ and d.sub.1′ is equal to d.sub.3′, although in each case the first respective integer may be larger or smaller than the second respective integer.
(62) The entrance portion 1′ comprises a baffle plate 14′ which has a central aperture 15′ with a diameter d.sub.1′. The plane defined by the aperture is parallel to, and is positioned a distance L.sub.1′ from the leading face of the flame arrester element 20′. The exit portion 3′ comprises a baffle plate 34′ which has a central aperture 35′ with a diameter d.sub.3. The plane defined by the aperture 35′ is parallel to, and is positioned a distance L.sub.3′ from, the trailing face of the flame arrester element 20′. As shown d.sub.1′ is equal to d.sub.3′ but it need not be, it may be larger or smaller.
(63) In some embodiments d.sub.1′≥0.75D.sub.12′, but in a preferred embodiment d.sub.1′≥0.8D.sub.12′, preferably d.sub.1′≥0.85D.sub.12′, d.sub.1′≥0.9D.sub.12′, d.sub.1′≥0.95D.sub.12′, d.sub.1′≥1.0D.sub.12′, d.sub.1′≥1.05D.sub.12′ and most preferably d.sub.1′≥1.1D.sub.12′. In a preferred embodiment, the ratio of surface area of baffle aperture A.sub.15′ to surface area of supply conduit A.sub.12′ (i.e. A.sub.15′-A.sub.12′) is from 0.55 or 0.56 to 4.0, for example from 0.55 or 0.56 to 2.0 or 2.5 and preferably from 0.64 to 1.21.
(64) In a further preferred embodiment for a conduit flame arrester D.sub.13′≥1.5 or 1.6D.sub.12′, preferably D.sub.13′≥1.7D.sub.12′, D.sub.13′≥1.8D.sub.12′, D.sub.13′≥1.9D.sub.12′, D.sub.13′≥2.0D.sub.12′, D.sub.13′≥2.5D.sub.12′, D.sub.13′≥3.0D.sub.12′, and most preferably D.sub.13′>2.0D.sub.12′.
(65) In some embodiments L.sub.1′ is from 0.1D.sub.12′ to 2.0D.sub.12′, say 0.2D.sub.12′ to 1.5D.sub.12′ preferably 0.3D.sub.12′ to 1.0D.sub.12′, and in certain embodiments from 0.4D.sub.12′ 0.75D.sub.12′, for example 0.5D.sub.12′ or larger.
(66) In some embodiments L.sub.3 is from 0.1D.sub.32′ to 2.0D.sub.32′, say 0.2D.sub.32′ to 1.5D.sub.32′, preferably 0.3D.sub.32′ to 1.0D.sub.32′, and in certain embodiments from 0.4D.sub.32′ to 0.75D.sub.32′, for example 0.5D.sub.32′ or larger.
(67) It is noted that the baffle plate 14′ of the entrance portion 1′ is tapered, so as to provide a frusto-conical surface with the base of the frusto-cone being downstream of the aperture 15′. Similarly, the baffle plate 34′ of the exit portion 3′ is tapered, so as to provide a frusto-conical surface with the base of the frusto-cone being upstream of the aperture 35′. Of course the baffle plate 34′ of the exit portion 3′ may be orthogonal to the principle axis of the flow path C or may be absent altogether. The baffle plate 14′ may, alternatively, flare inwardly from the periphery of the housing.
(68) Without wishing to be bound by any particular theory, it is believed that the sloping walls of the baffle plate 14′ will further improve the operation of the flame arrester FA.sub.3 by improving the flow distribution over the flame arrester element during ‘normal use’, thereby improving flow capacity of the flame arrester FA.sub.3.
(69) Reference is now made to
(70) The flame arrester FA.sub.5 has a lead-in conduit 52 with a diameter D.sub.52. The lead-in conduit is upstream of, and in fluid communication with, a housing 53 with a diameter D.sub.53. The housing 53 comprises a baffle plate 54 having a central or main aperture 55 with a size d.sub.5. The peripheral edge of the baffle plate 54, bounding the aperture 55 is optionally provided with an extension portion 56 extending towards a flame arrester element 20. The optional extension portion 56 is preferably of insufficient length to cause a propagating detonation front to be directed solely towards the flame arrester element 20. The baffle plate 54 further comprises one or more optional satellite apertures 57 regularly on irregularly distributed around the baffle plate 54. The flame arrester FA.sub.5 further comprises an optional flow diverter plate 58, it is optionally provided with one or more flow apertures 59 which may be distributed irregularly or regularly across the diverter plate 58.
(71) The diverter plate 58, if present, may be larger, the same size or smaller than the aperture 55. In some embodiments we prefer the diverter plate to be larger than the aperture 55 so as to maximise the effect of the diverter plate 58. The diverter plate 58 may be located upstream or downstream of the aperture 55, or indeed in alignment with the aperture 55 (in which case the diverter plate 58 will obviously be smaller than the aperture 55).
(72) In one embodiment (see
(73) In this instance the plane defined by the leading edge of the aperture 55, e.g. the primary or main aperture is parallel to, and a distance L.sub.5 from, the leading face of the flame arrester element 20.
(74) As before, in some embodiments d.sub.5≥0.75D.sub.52, but in a preferred embodiment d.sub.5≥0.8D.sub.52, preferably d.sub.5≥0.85D.sub.52, d.sub.5≥0.9D.sub.52, d.sub.5≥0.95D.sub.52, d.sub.5≥1.0D.sub.52, or d.sub.5≥1.05D.sub.52 and most preferably d.sub.5≥1.1D.sub.52.
(75) In a further preferred embodiment for the flame arrester D.sub.53≥1.5D.sub.52 or D.sub.53≥1.6D.sub.52, preferably D.sub.53≥1.7D.sub.52, D.sub.53≥1.8D.sub.52, D.sub.53≥1.9D.sub.52, D.sub.53≥2.0D.sub.52, D.sub.53≥2.5D.sub.52, D.sub.53≥3.0D.sub.52, and most preferably D.sub.53>2.0D.sub.52.
(76) In some embodiments L.sub.5 is from 0.1D.sub.52 to 2.0D.sub.52, say 0.2D.sub.52 to 1.5D.sub.52, preferably 0.3D.sub.52 to 1.0D.sub.52, and in certain embodiments from 0.4D.sub.52 to 0.75D.sub.52, for example 0.5D.sub.52 or larger.
(77) Reference is now made to
(78) The flame arrester FA.sub.6 has a lead-in conduit 62 with a diameter D.sub.62. The lead-in conduit 62 is upstream of, and in fluid communication with, a housing 63 having a diameter D.sub.63. The housing 63 comprises a baffle plate 64 having a central aperture 65 with a size d.sub.6. The peripheral edge of the baffle plate 64, bounding the aperture 65 is optionally provided with an extension portion (not shown) extending towards a flame arrester element 20. The baffle plate 64 further comprises one or more optional satellite apertures 67 regularly or irregularly distributed around the baffle plate 64. The flame arrester FA.sub.6 further comprises an optional flow diverter plate 68, it is optionally provided with one or more flow apertures 69 which may be distributed irregularly or regularly across the diverter plate 68.
(79) The diverter plate 68, if present, may be larger, the same size or smaller than the aperture 65. In some embodiments we prefer the diverter plate to be larger than the aperture 65 so as to maximise the effect of the diverter plate 68.
(80) In this instance the plane defined by the leading edge of the aperture 65 is parallel to, and a distance L.sub.6 from, the leading face of the flame arrester element 20.
(81) The lead-in conduit 62 may be provided with an optional extension 62a (which may also be provided on the flame arresters FA.sub.2 of
(82) The baffle plate 64 is tapered so as to provide a frusto-conical surface with the base of the frusto-cone being downstream of the aperture 65.
(83) As before, in some embodiments d.sub.6≥0.75D.sub.62, but in a preferred embodiment d.sub.6≥0.8D.sub.62, preferably d.sub.6≥0.85D.sub.62, d.sub.6≥0.9D.sub.62, d.sub.6≥0.95D.sub.62, d.sub.6≥1.0D.sub.62, or d.sub.6≥1.05D.sub.62 and most preferably d.sub.6≥1.1D.sub.62, in each case the maximum is likely to-be 1.6D.sub.62. However, if the diverter plate 68 is present the aperture 65 may be larger than 1.6D.sub.62, say up to 1.8D.sub.62.
(84) In a further preferred embodiment for a conduit flame arrester D.sub.63≥1.5D.sub.62 or D.sub.63≥1.6D.sub.62, preferably D.sub.63≥1.7D.sub.62, D.sub.63≥1.8D.sub.62, D.sub.63≥1.9D.sub.62, D.sub.63≥2.0D.sub.62, D.sub.63≥2.5D.sub.62, D.sub.63≥3.0D.sub.62, and most preferably D.sub.63>2.0D.sub.62.
(85) In some embodiments L.sub.6 is from 0.15D.sub.62 to 2.5D.sub.62, say 0.2D.sub.62 to 2.0D.sub.62 or 1.5D.sub.62, preferably 0.3D.sub.62 to 1.0D.sub.62, and in certain embodiments from 0.4D.sub.62 to 0.75D.sub.62, for example 0.5D.sub.62 or 0.7D.sub.62.
(86) Reference is now made to
(87) The flame arrester FA.sub.7 has a lead-in conduit 72 with a diameter D.sub.72. The lead-in conduit 72 is upstream of, and in fluid communication with, a housing 73 having a diameter D.sub.73. The housing 73 comprises a baffle plate 74 having a central aperture 75 with a size d.sub.7. The peripheral edge of the baffle plate 74, bounding the aperture 75 is optionally provided with an extension portion (not shown) extending towards a flame arrester element 20. The baffle plate 74 further comprises one or more optional satellite apertures (not shown) regularly or irregularly distributed around the baffle plate 74. The flame arrester FA.sub.7 further comprises an secondary baffle plate 78, itself optionally provided with one or more flow apertures (not shown) which may be distributed irregularly or regularly across the secondary baffle plate 78. The secondary baffle plate 78 has a central aperture 79 with a diameter d.sub.7′ which is preferably larger than d.sub.7 (although it may be smaller or the same size).
(88) In this instance the plane defined by the leading edge of the aperture 75 is parallel to, and a distance L.sub.7 from, the leading face of the flame arrester element 20. The plane defined by the leading edge of the aperture 79 is parallel to, and a distance L.sub.7′ from, the leading face of the flame arrester element 20. The baffle plate 74 and secondary baffle plate 78 may each comprise one or more satellite flow apertures (not shown) distributed regularly or irregularly thereabout.
(89) The lead-in conduit 72 may be provided with an optional extension 72a which protrudes into the housing 73. The distance which the extension portion 72a protrudes may be variable or varied.
(90) As before, in some embodiments d.sub.7≥0.75D.sub.72, but in a preferred embodiment d.sub.7≥0.8D.sub.72, preferably d.sub.7≥0.85D.sub.72, d.sub.7≥0.9D.sub.72, d.sub.7≥0.95D.sub.72, d.sub.7≥1.0D.sub.72, or d.sub.7≥1.05D.sub.72 and most preferably d.sub.7≥1.1D.sub.72.
(91) In a further preferred embodiment for a conduit flame arrester D.sub.73≥1.5D.sub.72 or D.sub.73≥1.6D.sub.72, preferably D.sub.73≥1.7D.sub.72, D.sub.73≥1.8D.sub.72, D.sub.73≥1.9D.sub.72, D.sub.73≥2.0D.sub.72, D.sub.73≥2.5D.sub.72, D.sub.73≥3.0D.sub.72, and most preferably D.sub.73>2.0D.sub.72.
(92) In some embodiments L.sub.7′ is from 0.1D.sub.72 to 2.0D.sub.72, say 0.2D.sub.72 to 1.5D.sub.72, preferably 0.3D.sub.72 to 1.0D.sub.72, and in certain embodiments from 0.4D.sub.72 to 0.75D.sub.72, for example 0.5D.sub.72 or larger.
(93) Typically, but not always, L.sub.7 will be significantly larger than as set out before in relation to previous embodiments. For example, L.sub.7 may be from 0.5D.sub.72 to 2.5 or 3.0D.sub.72.
(94) The distance between baffle plate 74 and secondary baffle plate 78 and/or the distance between baffle plate 74 and the extension portion 72a may be variable or may be chosen according to requirement.
(95) Referring now to
(96) The flame arrester FA.sub.8 has a lead-in conduit 82 with a diameter D.sub.82. The lead-in conduit 82 is upstream of, and in fluid communication with, a housing 83 having a diameter D.sub.83. The housing 83 comprises a first baffle plate 84 having a central aperture 85 with a size d.sub.8. The peripheral edge of the baffle plate 84, bounding the aperture 85 is optionally provided with an extension portion (not shown) extending towards a flame arrester element 20. The baffle plate 84 further comprises one or more optional satellite apertures (not shown) regularly or irregularly distributed around the baffle plate 84. The flame arrester FA.sub.8 further comprises a secondary baffle plate 88, itself optionally provided with one or more satellite apertures (not shown) which may be distributed irregularly or regularly across the secondary baffle plate 88. The secondary baffle plate 88 has a central aperture 89 with a diameter d.sub.8′ which is preferably the same size as d.sub.8 (although it may be smaller or larger).
(97) In this instance the plane defined by the leading edge of the aperture 85 is parallel to, and a distance L.sub.8 from, the leading face of the flame arrester element 20. The plane defined by the leading edge of the aperture 89 is parallel to, and a distance L.sub.8′ from, the leading face of the arrester element 20.
(98) The lead-in conduit 82 may be provided with an optional extension 82a which protrudes into the housing 83. The distance which the extension portion 82a protrudes may be variable or varied.
(99) There is further provided an optional deflector plate 86 which is optionally provided with one or more satellite apertures which may be regularly or irregularly distributed across the deflector plate 86. For example, there may be a single, central satellite aperture, as shown. The deflector plate 86 is shown as being located downstream of the first baffle plate 84 and upstream of the secondary baffle plate 88. Although we do not intend to be bound by any particular theory, it is believed that such an arrangement generates a maximum amount of tortuous flow and thereby helps to arrest the progress of a flame front. Alternatively, the deflector plate 86 may be downstream of the secondary baffle plates 88 or upstream of both baffle plates 84, 88.
(100) The deflector plate 86, if present, may be larger, the same size or smaller than the aperture 85. In some embodiments we prefer the deflector plate to be smaller than the aperture 85 to reduce pressure drop although if it is the same size or larger than the aperture 85 it may act to maximise the effect of the deflector plate 86.
(101) As before, in some embodiments d.sub.8≥0.75D.sub.82, but in a preferred embodiment d.sub.8≥0.8D.sub.82, preferably d.sub.8≥0.85D.sub.82, d.sub.8≥0.9D.sub.82, d.sub.8≥0.95D.sub.82, d.sub.8≥1.0D.sub.82, or d.sub.8≥1.05D.sub.82 and most preferably d.sub.8≥1.1D.sub.82.
(102) In a further preferred embodiment for a flame arrester D.sub.83≥1.5D.sub.82 or D.sub.83≥1.6D.sub.82, preferably D.sub.83≥1.7D.sub.82, D.sub.83≥1.8D.sub.82, D.sub.83≥1.9D.sub.82, D.sub.83≥2.0D.sub.82, D.sub.83≥2.5D.sub.82, D.sub.83≥3.0D.sub.82, and most preferably D.sub.83>2.0D.sub.82.
(103) In some embodiments L.sub.8′ is from 0.1D.sub.82 to 2.0D.sub.82, say 0.2D.sub.82 to 1.5D.sub.82, preferably 0.3D.sub.82 to 1.0D.sub.82, and in certain embodiments from 0.4D.sub.82 to 0.75D.sub.82, for example 0.5D.sub.82 or larger.
(104) Typically L.sub.8 will be significantly larger than as set out before in relation to previous embodiments. For example, L.sub.8 may be from 0.5D.sub.82 to 2.5 or 3.0D.sub.82.
(105) L.sub.8′ may be varied according to desired flow characteristics and/or space requirements (e.g. installation size) and/or the dimensions of apertures 85 and 89.
(106) In each of
(107) The particular configuration will be chosen according to the flow characteristics under normal conditions and the operating characteristics desired during an explosion event.
(108)
(109) Each of the above flame arresters shown in
(110) Referring now to
(111) The flame arrester element 20′ may be conveniently manufactured by winding a crimped ribbon CR (e.g. consisting of or comprising a corrugated layer and a flat layer of metal strip) around a solid mandrel 108. The end of the crimped ribbon CR may be secured to the solid mandrel 108 (e.g. using adhesive, spot welding or otherwise) and then wound around until the required size has been reached for the flame arrester element 20′. The end of the crimped ribbon CR may then be secured (e.g. by adhesive, welding, using a securing band or otherwise) and the flame arrester element 20′ will be ready for use. The size of the mandrel (and hence core 108) may be smaller, the same size or larger than the intended size of the aperture 105. The length of the core 108 (i.e. as measured in the direction of flow F) may be longer, the same size or shorter than the remainder of the flame arrester element 20′ (i.e. the crimped ribbon CR part). The leading face of the core 108 may protrude in front of the leading face of the crimped ribbon CR of the flame arrester element 20′, or may be flush therewith or rebated therefrom). The mandrel (and hence core 108) may be solid or may be hollow. Although the above mentions crimped ribbon, other types of flame arrester elements may be used.
(112) In each of the flame arresters disclosed above, the distance between the leading face or portion of the baffle plate and the leading face of the flame arrester element in terms of the aperture dimension is preferably between 0.1 to 2.5 times the minimum diametric dimension of the aperture, and is preferably 0.2 to 2.0, preferably 0.3 to 1.5, more preferably 0.4 to 1.0, for example, 0.5 or 0.75 times the minimum diametric dimension of the aperture. That is, for the first embodiment of flame arrester FA.sub.1 (and FA.sub.2), L.sub.1 is from 0.1 to 2.5d.sub.1.
(113) Each of the flame arresters described above may be used in flues to protect any contents stored in a vessel from a flashback down or along the flue.
(114) It will be usual for the flame arresters to have a circular cross section along their entire length, although this need not be the case. Other shapes are usable but are less preferred from a flow and manufacture point of view.
(115) Moreover, the three part construction shown in
(116) Whilst we have not explicitly described the shape of the various apertures it will be appreciated that they will typically be circular. However, other shapes also fall within the scope of the invention, rectangular (including square), triangular, other regular polygons, irregular polygons, further the aperture may have a honeycomb or other partially occluding structure thereover or therein.
(117) Where the baffle plate (e.g. baffle plate 55) comprises satellite apertures (e.g. satellite apertures 57) the total flow through area of the baffle plate (i.e. the total sum of the aperture area, e.g. A.sub.55 and the sum of the area defined by the satellite apertures) may not exceed 2.5 times the area of the lead-in conduit (e.g. area A.sub.52 of lead-in conduit 52). We call this the Total Flow-Through Area (TFTA) of the baffle and we have determined that TFTA should be less than 2.5 times but more than 0.5 times the area of the respective inlet conduit.
(118) Each of the flame arresters described above may have one or more further baffle plates downstream of the baffle plate but upstream of the flame arrester element. In each case, one of more diverter or deflector plates may be deployed.
(119) The baffle plates are shown as flat, featureless plates and they may be constructed as such. Alternatively, the baffle plate, secondary baffle plate or deflector plate may be shaped. For example, the portion of each baffle plate which is to be attached to the inner wall of the housing may be wider or thicker than the portion bounding the aperture. This may help during the fabrication process and/or may further help the plate to withstand impinging direct and reflected shock waves.
(120) It should also be noted that where the baffle plate is shown as being orthogonal to the principal flow path, for example in
(121) Referring to
(122) In
(123) In
(124) In
(125) In
(126) In
(127) Referring to
(128) Referring to
(129) Referring to
(130) The baffle plate and/or secondary baffle plate, and/or diverter plate may be solid (i.e. such that one or more or each may completely inhibit fluid flow therethrough) or may be microporous (i.e. may have micropores to allow microporous fluid flows) or may be macroporous (i.e. may have micropores to allow macroporous fluid flows). An example may be where a diverter plate is formed from a sintered material which is below, e.g. well below, its theoretical density and has an open porous structure to permit at least some fluid flow therethrough.
(131) Referring to
(132) The flame arresters described herein are useful as detonation flame arresters. However, in certain circumstances they may be deployed as deflagration flame arresters. They are also useful as deflagration flame arresters, in particular to stop strong deflagration (high velocity and pressure flame fronts) or high pressure deflagration.
(133) It will be appreciated that each of the components of the various embodiments of flame arresters according to the invention will be optimised for particular fluid flow characteristics and for each material, e.g. gas, which is to be conveyed therethrough; as well as for the particular type of explosion risk to be mitigated. Indeed, each of the components of various embodiments may be deployed on one or more other embodiment without detracting from the invention which is as set out in the appended Claims, and/or as set out in the above specification.