Vane assembly for a gas turbine engine
11725535 · 2023-08-15
Assignee
- Rolls-Royce North American Technologies Inc. (Indianapolis, IN, US)
- Rolls-Royce Corporation (Indianapolis, IN, US)
Inventors
- Ted J. Freeman (Danville, IN, US)
- Bruce E. Varney (Greenwood, IN, US)
- David J. Thomas (Brownsburg, IN, US)
- Jeffrey A. Walston (Indianapolis, IN, US)
Cpc classification
F05D2300/6033
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/282
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/284
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D9/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D9/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vane assembly for a gas turbine engine is disclosed in this paper. The vane assembly includes an inner platform, an outer platform, and a ceramic-containing airfoil. The ceramic-containing airfoil extends between the inner platform and the outer platform. A reinforcement spar extends between the inner platform and the outer platform through a hollow core of the ceramic-containing airfoil.
Claims
1. A vane assembly for a gas turbine engine, the vane assembly comprising an inner platform made from a metallic material, the inner platform including an inner panel that defines an inner boundary of a gas path of the gas turbine engine and an inner projection that extends radially outward away from the inner panel, an outer platform made from a metallic material, the outer platform including an outer panel that defines an outer boundary of the gas path of the gas turbine engine and an outer projection that extends radially inward away from the outer panel and toward the inner platform, the outer platform spaced apart radially from the inner platform to define the gas path therebetween, a ceramic-containing airfoil that extends radially between the inner platform and the outer platform across the gas path and adapted to receive aerodynamic loads during use of the gas turbine engine, the ceramic-containing airfoil formed to define a hollow core, and the ceramic-containing airfoil is arranged around the inner projection and the outer projection to locate the inner projection and the outer projection in the hollow core such that a first portion of the aerodynamic loads applied to the ceramic-containing airfoil are transferred to the inner platform through the inner projection and to the outer platform through the outer projection during use of the gas turbine engine, and a reinforcement spar made from a metallic material that extends radially between the inner platform and the outer platform through the hollow core of the ceramic-containing airfoil and the reinforcement spar includes a central post that extends radially and an engagement flange that extends from the central post toward the ceramic-containing airfoil and supports an interior surface of the ceramic-containing airfoil such that a second portion of the aerodynamic loads applied to the ceramic-containing airfoil are transferred to at least one of the inner platform and the outer platform through the reinforcement spar during use of the gas turbine engine, wherein the ceramic-containing airfoil is shaped to define an inner radial end, an outer radial end spaced apart radially from the inner radial end, and a midsection located between the inner radial end and the outer radial end, the inner radial end is arranged around the inner projection of the inner platform, and the outer radial end is arranged around the outer projection of the outer platform, wherein the inner radial end and the outer radial end of the ceramic-containing airfoil are separate from the inner platform and the outer platform so that the inner projection and the outer projection support the inner radial end and the outer radial end of the ceramic-containing airfoil to transfer the first portion of the aerodynamic loads applied to the ceramic-containing airfoil, wherein the reinforcement spar is spaced apart from the ceramic-containing airfoil at the outer radial end and the inner radial end of the ceramic-containing airfoil and the engagement flange of the reinforcement spar engages the midsection of the ceramic-containing airfoil to support the midsection of the ceramic-containing airfoil to transfer the second portion of the aerodynamic loads applied to the ceramic-containing airfoil, and wherein the reinforcement spar further includes an attachment flange that extends from an outer end of the central post of the reinforcement spar beyond the outer platform and couples to a turbine case included in the gas turbine engine to transfer the second portion of the aerodynamic loads applied to the ceramic-containing airfoil to the turbine case bypassing the outer platform.
2. The vane assembly of claim 1, wherein the ceramic-containing airfoil has an outer surface adapted to interact with gases flowing through the gas path during use of the gas turbine engine and an inner surface that defines the hollow core and the entire outer surface of the ceramic-containing airfoil is located in the gas path.
3. The vane assembly of claim 2, wherein the entire outer surface of the ceramic-containing airfoil is exposed to the gas path.
4. The vane assembly of claim 2, wherein the outer surface extends continuously between the outer radial end and the inner radial end.
5. The vane assembly of claim 1, wherein the reinforcement spar is spaced apart from the ceramic-containing airfoil at the outer radial end and the inner radial end of the ceramic-containing airfoil.
6. The vane assembly of claim 5, further comprising a seal located between the engagement flange of the reinforcement spar and the ceramic-containing airfoil.
7. The vane assembly of claim 1, wherein the reinforcement spar is coupled with the outer platform by a bicast joint and coupled with the inner platform by a bicast joint.
8. The vane assembly of claim 1, wherein the inner platform further includes at least one inner attachment flange that extends radially inward from the inner panel away from the inner panel and engages a combustor case included in the gas turbine engine to transfer the second portion of the aerodynamic loads applied to the ceramic-containing airfoil from the inner platform to the combustor case.
9. The vane assembly of claim 8, wherein the outer platform further includes outer attachment flanges that each extend from the outer panel away from the inner platform to engage the turbine case to transfer the first portion of the aerodynamic loads applied to the ceramic-containing airfoil from the outer platform to the turbine case.
10. A vane assembly for a gas turbine engine, the vane assembly comprising an inner platform that includes an inner panel that defines an inner boundary of a gas path of the gas turbine engine and an inner projection that extends radially outward away from the inner panel, an outer platform spaced apart radially from the inner platform to define the gas path therebetween, the outer platform includes an outer panel that defines an outer boundary of the gas path of the gas turbine engine and an outer projection that extends radially inward away from the outer panel and toward the inner platform, and an airfoil located radially between the inner panel and the outer panel and the airfoil formed to define an outer surface that faces the gas path and an inner surface that defines a hollow core, the outer and inner surfaces of the airfoil extend continuously between an inner radial end of the airfoil and an outer radial end of the airfoil spaced apart radially from the inner radial end, wherein the inner projection and the outer projection are located in the hollow core so that the inner radial end is arranged around the inner projection of the inner platform and the outer radial end is arranged around the outer projection of the outer platform to couple the airfoil with the inner platform and the outer platform, wherein the vane assembly further comprises a reinforcement spar that extends radially between the inner platform and the outer platform through the hollow core of the airfoil and the reinforcement spar supports the inner surface of the airfoil, wherein the reinforcement spar includes a central post that extends radially and an engagement flange that extends from the central post toward the airfoil, the airfoil extends between the outer radial end and the inner radial end that is spaced apart radially from the outer radial end to locate a midsection of the airfoil therebetween, and the engagement flange engages the midsection of the ceramic-containing airfoil, and wherein the reinforcement spar further includes an attachment flange that extends from an outer end of the central post of the reinforcement spar beyond the outer platform and couples to a turbine case included in the gas turbine engine.
11. The vane assembly of claim 10, wherein the entire outer surface of the airfoil is located radially between the inner panel and the outer panel.
12. The vane assembly of claim 10, wherein the reinforcement spar is spaced apart from the ceramic-containing airfoil at the outer radial end and the inner radial end of the airfoil.
13. The vane assembly of claim 10, wherein the reinforcement spar is coupled with the outer platform by a bicast joint and coupled with the inner platform by a bicast joint.
14. The vane assembly of claim 10, wherein the inner platform further includes at least one inner attachment flange that extends radially inward from the inner panel away from the inner panel and engages a combustor case included in the gas turbine engine.
15. The vane assembly of claim 14, wherein the outer platform further includes outer attachment flanges that each extend from the outer panel away from the inner platform to engage the turbine case.
16. A vane assembly for a gas turbine engine, the vane assembly comprising a first platform made from a metallic material, the first platform includes a first panel the defines a first boundary of a gas path of the gas turbine engine and a first projection that extends radially away from the first panel, a second platform made from a metallic material and spaced apart radially from the first platform to define the gas path of the gas turbine engine therebetween, a ceramic-containing airfoil that extends radially between the first platform and the second platform and adapted to receive aerodynamic loads during use of the gas turbine engine, the ceramic-containing airfoil formed to define a hollow core, and the ceramic-containing airfoil is supported by the first projection such that a first portion of the aerodynamic loads applied to the ceramic-containing airfoil are transferred to the first platform through the first projection during use of the gas turbine engine, and a reinforcement spar made from a metallic material that extends radially between the first platform and the second platform through the hollow core of the ceramic-containing airfoil and the reinforcement spar supports an interior surface of the ceramic-containing airfoil such that a second portion of the aerodynamic loads applied to the ceramic-containing airfoil are transferred to at least one of the first platform and the second platform through the reinforcement spar during use of the gas turbine engine, wherein the ceramic-containing airfoil extends between a first radial end and a second radial end that is spaced apart radially from the first radial end to locate a midsection of the ceramic-containing airfoil therebetween, the first radial end is arranged around the first projection of the first platform, and the second radial end is spaced apart from the second platform, wherein the first radial end of the ceramic-containing airfoil is separate from the first platform so that the first projection supports the first radial end of the ceramic-containing airfoil to transfer the first portion of the aerodynamic loads applied to the ceramic-containing airfoil, and wherein the reinforcement spar further includes an attachment flange that extends from an first end of the central post of the reinforcement spar beyond the first platform and couples to a turbine case included in the gas turbine engine to transfer the second portion of the aerodynamic loads applied to the ceramic-containing airfoil to the turbine case bypassing the first platform.
17. The vane assembly of claim 16, wherein the ceramic-containing airfoil extends between an first radial end and an second radial end that is spaced apart radially from the first radial end to locate a midsection of the ceramic-containing airfoil therebetween and at least one of the first radial end and the second radial end is exposed to the gas path.
18. The vane assembly of claim 17, wherein the reinforcement spar includes a central post that extends radially and an engagement flange that extends from the central post toward the ceramic-containing airfoil, the engagement flange engages the midsection of the ceramic-containing airfoil, and the reinforcement spar is spaced apart from the ceramic-containing airfoil at the first radial end and the second radial end of the ceramic-containing airfoil.
19. The vane assembly of claim 16, wherein the second platform includes a second panel that defines a second boundary of the gas path of the gas turbine engine and an attachment flange that extends radially away from the second panel and engages a combustor case included in the gas turbine engine to transfer the second portion of the aerodynamic loads applied to the ceramic-containing airfoil from the second platform to the combustor case.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(8) For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
(9) An illustrative aerospace gas turbine engine 10 is cut-away in
(10) Referring now to
(11) The first vane ring 21 is illustratively made up of a plurality of individual vane assemblies 110 as shown in
(12) In order to withstand the temperatures applied by the hot, high-pressure combustion products from the combustor 16, the first vane assembly 110 includes a ceramic-containing airfoil 112 shown in
(13) The vane assembly 110 also includes an inner platform 114 and an outer platform 116 coupled to opposing ends of the airfoil 112 to support the airfoil 112 as shown in
(14) The inner platform 114 is adapted to be coupled to a combustor case 40 and to transfer aerodynamic loads from the airfoil 112 to the combustor case 40 as shown in
(15) The outer platform 116 is adapted to be coupled to a turbine case 50 and to transfer aerodynamic loads from the airfoil 112 to the turbine case 50 as shown in
(16) The reinforcement spar 118 includes a central post 140 and an engagement flange 142 as shown in
(17) In the illustrative embodiment, the engagement flange 142 extends along only a portion of the height of the airfoil 112 between the platforms 114, 116 as shown in
(18) In the illustrative embodiment of
(19) The outer platform 116 is illustratively formed to include an outer lip 134 as shown in
(20) A rope seal 135 is illustratively arranged to separate the airfoil 112 from the outer lip 134 of the outer platform 116. In other embodiments, other compliant or non-compliant (rigid) spacers may be arranged to separate the airfoil 112 from the outer lip 134 of the outer platform 116.
(21) A second illustrative vane assembly 210 is shown in
(22) In addition to the features of the vane assembly 110, the reinforcement spar 118 of the vane assembly 210 is formed to include an attachment flange 138 as shown in
(23) A third illustrative vane assembly 310 includes a ceramic-containing airfoil 312, an inner platform 314, and an outer platform 316 coupled to opposing ends of the airfoil 312 as shown in
(24) The inner platform 314 is adapted to be coupled to a combustor case 40 and to transfer aerodynamic loads from the airfoil 312 to the combustor case 40 as shown in
(25) The outer platform 316 is adapted to be coupled to a turbine case 50 and to transfer aerodynamic loads from the airfoil 312 to the turbine case 50 as shown in
(26) The reinforcement spar 318 includes a central post 340 and an engagement flange 342 as shown in
(27) In the illustrative embodiment, the engagement flange 342 extends along only a portion of the height of the airfoil 312 between the platforms 314, 316 as shown in
(28) In the illustrative embodiment of
(29) The inner platform 314 is illustratively formed to include an inner projection 324 as shown in
(30) The outer platform 316 is illustratively formed to include an outer projection 334 as shown in
(31) Rope seals 335 are illustratively arranged to separate the airfoil 312 from the projections 324, 334 of the platforms 314, 316. In other embodiments, other compliant or non-compliant (rigid) spacers may be arranged to separate the airfoil 312 from the platforms 314, 316.
(32) A fourth illustrative vane assembly 410 is shown in
(33) In addition to the features of the vane assembly 310, the reinforcement spar 318 of the vane assembly 410 is formed to include an attachment flange 438 as shown in
(34) While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.