SAW DEVICE WITH IMPROVED THERMAL MANAGEMENT

Abstract

This invention focuses on minimizing the hot spots on a filter chip by creating thermal radiators using the mechano-acoustic structures and connection circuitry. A gradual increase of metal to wafer relation is made to provide better heat dissipation and heat sinking. Preferably the shunt lines of the ladder type arrangement of SAW resonators (RS1, RS2, RS3) comprise a broadened section (BBCN). Each two series resonators (RS1, RS2, RS3) that are subsequent to each other in the series signal line are connected via a common busbar (BBCN) extending over a whole length of that subsequent series resonators, a lateral extension of the common busbars represents a first section of a respective shunt line each, each first shunt line section between a node and the parallel resonator (RP1, RP2) of a shunt line (SLS1) comprises a broadened section (BS) that is broader than the common busbar, the broadened section extends over the whole width of the parallel resonator (RP1), the first reflector (REF1) of the parallel resonator that faces the laterally adjacent series resonator is formed from the broadened section (BS).

Claims

1. A SAW filter device with a ladder type structure, comprising a series signal line connecting an antenna terminal and an I/O terminal series resonators arranged in a series signal line nodes situated in the series signal line between two series resonators shunt lines connected to a respective node parallel resonators each being arranged in a respective shunt arm each resonator having a length measured in a longitudinal direction and a width measured in a transversal direction wherein each two series resonators that are subsequent to each other in the series signal line are connected via a common busbar extending over a whole length of that subsequent series resonators a lateral extension of the common busbars represents a first section of a respective shunt line each each first shunt line section between a node and the parallel resonator of a shunt line comprises a broadened section that is broader than the common busbar the broadened section extends over the whole width of the parallel resonator the first reflector of the parallel resonator that faces the laterally adjacent series resonator is formed from the broadened section.

2. The SAW filter device of the foregoing claim, wherein the series resonators arranged between a first and a last node in the series signal line are twofold cascaded by means of a connecting busbar wherein the connecting busbar has a width of at least 10 μm.

3. The SAW filter device of claim 1, wherein the lateral extension of a common busbar forms a first reflector, a first busbar and a second busbar of a parallel resonator.

4. The SAW filter device of claim 1, wherein a parallel resonator has a first reflector and a first busbar formed by the first section of the lateral extension wherein a second busbar and a second reflector is formed by a second section of the shunt line.

5. The SAW filter device of claim 1, wherein the series resonators arranged between a first and a last node in the series signal line are lined-up one below the other in a line parallel to the transversal direction wherein all shunt lines extend from the series signal line in longitudinal direction wherein the reflectors of the lined-up series resonators that face away from the shunt lines are formed from a strip-type metallization extending over the whole length of the lined-up series resonators with nearly constant width measured in a transversal direction of at least the width of the respective reflectors wherein the strip-type metallization is connected to a ground terminal.

6. The SAW filter device of claim 1, wherein the series resonators arranged between the first and the last node in the series signal line are each cascaded by a series connection of two single resonators in the series resonators, the second reflectors at the second end facing the shunt lines are common to both single resonators and are extending over the total width of the two single resonators.

7. The SAW filter device of claim 1, wherein in the last series resonator next to the I/O terminal the second reflector facing to the second direction, the second busbar and the I/O terminal are formed from the same metallization and/or are connected to the same electric potential.

8. The SAW filter device of claim 1, wherein the series resonators arranged between the first and the last node in the series signal line are each cascaded by a series connection of two single resonators all first and second reflectors of the single resonators are electrically isolated against each other and not connected to any line or external potential.

9. The SAW filter device of claim 1, wherein all second sections of the shunt lines are connected to a common grounded area that has a width in the longitudinal direction of at least one of the second reflectors of the parallel resonators.

10. The SAW filter device of claim 1, designed as a Tx filter wherein the I/O terminal is the Tx terminal and wherein the last series resonator next to the Tx terminal is not cascaded and has a length that is at least a twofold length of each remaining series resonator.

Description

[0025] In the following the invention will be explained in more detail with reference to specific embodiments and the accompanied figures. The figures are schematic only and drawn to scale. Hence, neither exact relative nor absolute measures can be taken from the figures.

[0026] FIG. 1 shows a SAW filter device where a first section of a shunt line has a broadened section,

[0027] FIG. 2 shows a cascade of two single resonators that can replace a resonator in a ladder type arrangement of the filter device,

[0028] FIG. 3 shows a SAW filter device with two representative shunt lines having different design where first and second reflector of the parallel resonators are coupled to different busbars of the resonator,

[0029] FIG. 4 shows a SAW filter device with a striplike metallization and reflectors for the series resonators formed therein,

[0030] FIG. 5 is a block diagram of a TX SAW filter device

[0031] FIG. 6 compares transfer curves of a control example and two embodiments,

[0032] FIG. 7 show the reflectivity of the filter in the lower stop band,

[0033] FIG. 8 shows the compression of the filter devices measured at 50° C. and at 915 MHz,

[0034] FIG. 9 shows the compression of the filter devices measured at 50° C. and 25° C.,

[0035] FIG. 10 shows the compression of the filter devices measured at 25° C., 50° C. and 85° C. when applying a continuous wave signal at 912.5 MHz,

[0036] FIG. 11 shows a table with threshold temperatures measured at the examples when slightly compressed, severely compressed and breakdown.

[0037] FIG. 5 shows a schematic block diagram of a TX SAW filter device embodied with SAW resonators having a ladder type arrangement. The shown filter consists of a substantial number of resonators and a lot of circuitry between different resonators as well as between the resonators and respective terminals. Hence, many freedoms of variation exist for the layout. A series signal line connects an antenna terminal AT and an I/O terminal IO for inputting and outputting signals which is in the example a terminal TX for inputting transmit signals. In the series signal line a number of series resonators RS is arranged. The example of FIG. 5 has four series resonators RS1 to RS4. Nodes N1 to N3 are situated in the series signal line between each two subsequent series resonators. Shunt lines SL are connected to a respective node N each and a parallel resonator RP each is arranged in a respective shunt line SL. A first section SLS1 of each shunt line SL connects a node N and a respective parallel resonator RP. A second section SLS2 of each shunt line SL connects that parallel resonator RP to a ground terminal GND. Preferably all shunt lines are combined at a node NS on the chip to be commonly connected to the same ground terminal GND. However, one or more of the shunt lines SL can also be connected to separate ground terminals GND before they are connected to ground separately according to the design requirements.

[0038] The first three series resonators RS1 to RS3 are twofold cascaded and each cascade comprises a series connection of two single resonators SR1, SR2 as shown in FIG. 2). The fourth series resonator is not cascaded and has an extended length larger than that of the remaining three resonators.

[0039] Usually all circuitry of a known filter as shown in FIG. 5 is dimensioned as required for effective conductivity and low ohmic loss. Such a design is taken as a reference and called a control example.

[0040] FIG. 1 shows a schematic SAW filter structure according to the invention. For simplicity reasons only two shunt lines SL are depicted while three shunt lines according to the control example and more are also possible. Same is true for the number of series resonators RS and the possible or preferred cascading thereof that is not explicitly depicted in FIG. 1. Different to the control example two subsequent series resonators are connected by a common busbar BBCN that has a lateral extension forming the first section SLS1 of a shunt line SL. Each such first section SLS1 has a broadened section BS with a width that is higher than the width of the common busbar BBCN. The width is measured along the transversal direction TD indicated in the figure with according arrows.

[0041] In the broadened section of each shunt line a first reflector REF1 for the respective parallel resonator RP is formed. Usually a reflector REF comprises a reflective grid embodied in a regular pattern of reflective metallic stripes. The respective second reflector REF2 of each parallel resonator RP may also be connected to the first section of the shunt line. Alternatively it may be electrically floating or preferably connected to the second busbar of the resonator and the second section SLS2 of the shunt line SL.

[0042] The reflectors REF of the series resonators are shown schematically only. The ones facing the second direction that is facing the shunt lines are preferably floating and not connected to an external or otherwise fixed potential. Further, cascades of single resonators SR may share the same reflector. The same is true for the reflectors facing to the first direction away from the shunt lines.

[0043] FIG. 2 shows two cascaded single resonators SR1, SR2 connected by a connecting busbar BBCC. In a preferred example (like in later examples 1 and 2) the connecting busbar BBCC has a width WBB of at least 10 μm. The two cascaded single resonators SR can substitute any or all series resonators RS, the latter being preferred.

[0044] FIG. 3 shows a filter device similar to that of FIG. 1. Here, different possibilities of connecting and forming a second reflector REF2 that is the reflector facing to the second direction are shown. In the top shunt line the second reflector of the parallel resonator is connected to the second busbar that is in the figure the top busbar. Accordingly the second section of the shunt line is connected to the second busbar. In the bottom shunt line of the figure the second reflector is formed from the laterally extended connecting busbar and is hence connected to the first busbar and to the first section SLS2.

[0045] FIG. 4 is similar to FIGS. 1 and 3. Here the first reflectors of the series resonators SR are formed from a striplike metallization SM that extends over the total length of the series resonators. For this purpose those series resonators RS arranged between a first and a last node N in the series signal line are lined-up one below the other in a line parallel to the transversal direction TD such that at least the first ends of the resonators flush with each other. In the shown embodiment the striplike metallization SM is connected to ground terminal GND.

[0046] FIG. 6 shows the signal transmission in the pass band area of a Tx filter optimized for band 8. Curve 1 accords to the transmission of a control example with usual conductor lines. Curves 2 is assigned to a first example that has a striplike metallization SM as shown in FIG. 4 while the second example according to curve 3 has normal reflectors at the first side of the series resonators and separate for each series resonator. It is shown that the three examples show similar transmission characteristic.

[0047] FIG. 7 shows the reflectivity of the filter devices above in the lower stop band. First and second example have higher reflection in the depicted frequency range that is due to lower ohmic losses compared to the control example.

[0048] FIG. 8 shows the respective compression measured at 50° C. at 915 MHz that is at the upper right edge of the passband. The signal of the control example according to curve 1 starts compressing at the lowest input power Pin of about 28.5 dBm. First example starts compressing at 29.5 dBm and first example at about 0.3 dBm lower. This due to the higher loss that occurs at the control example.

[0049] FIG. 9 shows the respective compression measured at two different temperatures at 50° C. and 25° C. when applying a continuous wave signal at 915 MHz. FIG. 9A accords to the control example while FIGS. 9B and 9C accord to first and second example.

[0050] FIG. 10 shows the respective compression measured at three different temperatures at 85° C., 50° C. and 25° C. for the same examples.

[0051] FIG. 11 is a table showing the threshold values for input power PIN where slight, severe and nose diving compression is regarded. “Nose diving” is an expression that means a breakdown condition where a resonator will be damaged due to voltage breakdown.

[0052] The invention has been explained with reference do different separate features. However, real filter devices can show single ones or more of the features realized in different and arbitrary combinations without leaving the scope of the invention.

LIST OF USED REFERENCE SYMBOLS

[0053] 1,2,3 example nos.

[0054] AT antenna terminal

[0055] BB busbar

[0056] BBCN common busbar

[0057] BBCN connecting busbar

[0058] BS broadened section of first shunt line section

[0059] GND ground terminal

[0060] IO I/O terminal

[0061] LD longitudinal direction

[0062] N node

[0063] N1 first node in the series signal line next to antenna

[0064] NS node that is connected to different shunt lines

[0065] REF reflector

[0066] REF1 first reflector of a parallel resonator

[0067] RP parallel resonator

[0068] RS series resonator

[0069] SL shunt line

[0070] SLS1 first shunt line section

[0071] SM strip-type metallization

[0072] SR single resonator

[0073] TD transversal direction

[0074] WBB width of busbar