CONNECTION DEVICE FOR ELECTRICAL CONDUCTORS, AND SPRING ELEMENT FOR A CONNECTION DEVICE
20220140501 · 2022-05-05
Inventors
Cpc classification
International classification
Abstract
A connection device includes a bearing device for at least one spring element formed on a busbar of the connecting contact; a spring element configured to move from a first tension state in which a contact end of the spring element bears against the busbar, a second tension state in which the connection for the conductor to the busbar is closed, and a third tension state in which the the contact connection for the conductor to the busbar is opened.
Claims
1. A connection device for providing an electrical contact between at least one electrical conductor and a busbar of an electrical connecting contact, having the features: a bearing device for at least one spring element is formed on the busbar of the connecting contact; the spring element is formed and arranged in an actuable manner on the bearing device in such a way that the spring element can be brought from a first tension state to a second and third tension state; wherein, in the first tension state of the spring element, a contact end of the spring element abuts against the busbar and, in the second tension state of the spring element, the conductor is fixed on the busbar by the contact end of the spring element and a contact connection for the conductor to the busbar is closed and, in the third tension state of the spring element, the contact connection for the conductor to the busbar is opened.
2. The connection device as claimed in claim 1, wherein the spring element is formed and arranged on the bearing device in such a way that the spring element has a predetermined spring constant and a predetermined spring travel, in that the contact connection is suitable for multiple conductors having different conductor cross-sections; and the spring element can be brought from the first tension state to the second tension state by a conductor having predetermined properties by inserting the conductor into the connection device; wherein a device for actuating the spring element is provided, which device is formed and arranged in such a way that the spring element can be brought from the first tension state to the second tension state; and/or a device for actuating the spring element is provided, which device is formed and arranged in such a way that the spring element can be brought from the first and/or second tension state to the third tension state; and/or a device for actuating the spring element is provided, which device is formed and arranged in such a way that the spring element can be brought from the third tension state to the first and/or second tension state.
3. The connection device as claimed in claim 1, having the features: the spring element is a meander-shaped or S-shaped spring having a first and second bend; a first and second bearing portion of the spring element are formed by the first and second bend; an elongated clamping limb adjoins the second bearing portion, on which clamping limb the contact end is formed as a first freely projecting end for the contact connection of the conductor to the busbar and for fixing the conductor on the busbar; the freely projecting contact end is bent in a direction of the busbar on the clamping limb such that a locking contour for the conductor is provided.
4. The connection device as claimed in claim 3, wherein a second freely projecting end having an opening for inserting a tool is formed on the clamping limb in a contrary direction to the busbar as the device for actuating the spring element.
5. The connection device as claimed in claim 3, wherein a second and third freely projecting end are formed on the clamping limb in a contrary direction to the busbar as a mounting aid for an actuating element for actuating the spring element.
6. The connection device as claimed in claim 5, having the features: the actuating element is an unlocking lever having a lever arm, two brackets arranged opposite one another and two eccentric shafts, wherein a respective cam is formed on the eccentric shafts, the unlocking lever is formed and arranged on the electrical connecting contact in such a way that, by actuating the unlocking lever, the cams cooperate with the clamping limb in such a way that the spring element is brought from the first and/or second tension state to the third tension state and from the third tension state to the first and/or second tension state.
7. The connection device as claimed in claim 1, wherein: a first and second opposing limb are angled on the busbar; a first and second bearing portion are provided on the busbar of the connecting contact by the first and second limb; a first and second bearing pin are provided on the first and second bearing portion; the bearing device for the spring element is formed on the connecting contact by the first and second bearing portion and the first and second bearing pin; wherein the first and second bearing pin are arranged in the bend of the first and second bearing portion of the spring element in each case.
8. The connection device as claimed in claim 1, having a housing half shell for accommodating the spring element, wherein the housing half shell has an inner contour, which interlocks with the first and second limb and/or the connecting contact and/or the bearing pins and/or the spring element and/or the actuating element, and an insertion aid for inserting the conductor.
9. The connection device as claimed in claim 1, wherein the connection device has two spring elements arranged next to one another.
10. The connection device as claimed in claim 1, having the features: the connecting contact is provided for an insert of a plug connector having an insulating body and extends with its busbar and a contact element in the mating direction of the plug connector to provide an electrical contact with a mating plug connector.
11. The connection device as claimed in claim 10, wherein the connecting contact is a grounding element, and the conductor is a protective conductor, and a protective conductor connection is provided by means of the connection device.
12. The connection device as claimed in claim 11, wherein a central mounting region of the grounding element is formed on a wall of the insulating body by the busbar.
13. A spring element for a connection device for providing an electrical contact between an electrical conductor and a busbar of an electrical connecting contact, wherein the spring element has a meander-shaped or S-shaped spring having a first and second bend formed in opposite directions; and, by the first and second bend, a first and second bearing portion of the spring element for supporting the spring element is formed on a bearing device provided on the connection device; and an elongated clamping limb adjoins the second bearing portion, on which clamping limb a contact end is formed as a first freely projecting end for a contact connection of the conductor to the busbar and for fixing the conductor on the busbar.
14. The spring element as claimed in claim 13, wherein the bearing device has a first and second opposing limb angled on the busbar of the connecting contact, wherein a first and second bearing portion are formed on the connecting contact by the first and second limb; wherein a first and second bearing pin for the first and second bearing portion of the spring element are provided on the first and second bearing portion; wherein the first and second bearing portion of the spring element at least partially embrace the first and second bearing pin in opposite directions in each case; and wherein the clamping limb extends between the first and second bearing portion and the busbar, and the contact end faces the busbar.
15. The spring element as claimed in claim 13, wherein the spring element is suitably formed for a connection device having the features: a bearing device for at least one spring element is formed on the busbar of the connecting contact; the spring element is formed and arranged in an actuable manner on the bearing device in such a way that the spring element can be brought from a first tension state to a second and third tension state; wherein, in the first tension state of the spring element, a contact end of the spring element abuts against the busbar and, in the second tension state of the spring element, the conductor is fixed on the busbar by the contact end of the spring element and a contact connection for the conductor to the busbar is closed and, in the third tension state of the spring element, the contact connection for the conductor to the busbar is opened.
16. The connection device as claimed in claim 2, having the features: the spring element is a meander-shaped or S-shaped spring having a first and second bend; a first and second bearing portion of the spring element are formed by the first and second bend; an elongated clamping limb adjoins the second bearing portion, on which clamping limb the contact end is formed as a first freely projecting end for the contact connection of the conductor to the busbar and for fixing the conductor on the busbar; the freely projecting contact end is bent in a direction of the busbar on the clamping limb such that a locking contour for the conductor is provided.
17. The connection device as claimed in claim 16, wherein a second freely projecting end having an opening for inserting a tool is formed on the clamping limb in a contrary direction to the busbar as the device for actuating the spring element.
18. The connection device as claimed in claim 16, wherein a second and third freely projecting end are formed on the clamping limb in a contrary direction to the busbar as a mounting aid for an actuating element for actuating the spring element.
19. The connection device as claimed in claim 18, having the features: the actuating element is an unlocking lever having a lever arm, two brackets arranged opposite one another and two eccentric shafts, wherein a respective cam is formed on the eccentric shafts, the unlocking lever is formed and arranged on the electrical connecting contact in such a way that, by actuating the unlocking lever, the cams cooperate with the clamping limb in such a way that the spring element is brought from the first and/or second tension state to the third tension state and from the third tension state to the first and/or second tension state.
20. The connection device as claimed in claim 5, wherein: a first and second opposing limb are angled on the busbar; a first and second bearing are provided on the busbar of the connecting contact by the first and second limb; a first and second bearing pin are provided on the first and second bearing portion; the bearing device for the spring element is formed on the connecting contact by the first and second bearing portion and the first and second bearing pin; wherein the first and second bearing pin are arranged in the bend of the first and second bearing portion of the spring element in each case.
Description
EXEMPLARY EMBODIMENT
[0049] Exemplary embodiments of the invention are illustrated in the drawings and will be explained in more detail below. In the drawings:
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[0069] The figures contain partially simplified, schematic illustrations. Identical reference signs are sometimes used for elements which are similar but possibly not identical. Different views of similar elements may be drawn to different scales.
[0070]
[0071]
[0072] A first and second mutually opposing limb 11 are angled on the busbar 10. A first and second bearing portion 11 for a spring element 2 (described below with reference to
[0073] The grounding element 1 moreover has a third and fourth limb 13 angled perpendicularly to the mating direction. A contact surface for electrical contacting of a conductive plug connector housing and moreover a flange 13 for mounting the grounding element 1 on a supporting surface 63 provided on the wall 60 are provided by means of the third and fourth limb 13. In this connection, please refer to the description below with reference to
[0074]
[0075] The S-shaped spring element 2 has an advantageously long spring travel with its first and second bearing portion 21 and its elongated clamping limb 22 such that a spring element 2 having desirable predetermined spring properties for an embodiment of an inventive connection device is provided.
[0076] A first freely projecting end 25, which is bent in a first direction, is provided on the clamping limb 22. A second freely projecting end 27 is moreover bent in a second direction on the clamping limb 22. An opening 270 for inserting a tool 7 for actuating the spring element 2 is formed in the second freely projecting end 27.
[0077]
[0078] The bends of the first and second bearing portion 21 of the spring element 2 at least partially embrace the first and second bearing pin 110 in each case, which bearing pins are arranged above one another on the first and second bearing portion 11 angled on the busbar 10. In this case, the lower bearing pin 110 is arranged in the bend of the first bearing portion 21 of the spring element 2, wherein the first bearing portion 21 is bent in the contrary direction to the busbar 10. The upper bearing pin 110 is arranged in the bend of the second bearing portion 21 adjoining the first bearing portion 21 of the spring element 2, wherein the second bearing portion 21 is bent in the direction of the busbar 10.
[0079] In this case, the clamping limb 22 adjoining the second bearing portion 21 extends downwards between the first and second bearing portion 21 and the busbar 10 and abuts with it first freely projecting contact end 25 against the busbar 10. The second freely projecting end 27 extends below the first bearing portion 21 in the contrary direction to the busbar 10, wherein the opening 270 for inserting a tool 7 for actuating the spring element 2 is accessible. In this case, the spring element 2 is located in the first tension state described at the outset, in which the contact end 25 abuts against the busbar 10 under a predetermined pre-tension of the spring element 2.
[0080] The embodiment of the connection device of
[0081]
[0082]
[0083] In the drawing, the spring elements 2 are shown in the third tension state of the spring element 2 described at the outset, in which the elongated clamping limb 22 adjoining the upper bent bearing portion 21 is arranged adjacent to the bearing portions 21. The first freely projecting contact end 25 and the second freely projecting end 27 with its opening 270 each correspond to the spring element 2 of
[0084]
[0085] The housing half shell 3 moreover has through-apertures 370 and 371, which are each provided for the second freely-projecting ends 27 with their openings 270 and the bearing portions 21 of the spring elements 2, whereby the openings 270 are accessible from outside the housing half shell 3 for inserting a tool 7 for individual actuation of the spring elements 2. The edge of an upper opening of the housing half shell 3 has a chamfer 35 and provides an insertion aid 35 for inserting an electrical conductor 5.
[0086]
[0087] The first bent bearing portions 21 of the spring elements 2 partially embrace the lower bearing pin 110 with their bends, wherein the bends are in the opposite direction to the busbar 10. The second bent bearing portions 21 of the spring elements 2 embrace the upper bearing pin 110 with their bends and, in this case, are bent in the direction towards the busbar 10.
[0088]
[0089] The housing half shell 3 is latched to the ends of the bearing pins 110 by its apertures 310 and thus fixed on the grounding element 1 in a stationary manner. In this case, the housing half shell 3 accommodates the clamping limb 22 and the first freely projecting contact end 25 and an electrical conductor 5 (not illustrated in the drawing), which is inserted as intended via the upper opening and insertion aid 35 of the housing half shell 3 and is clamped against the busbar 10 by means of the contact end 25 of the spring element 2. A contact connection of the electrical conductor 5 to the grounding element 1 is thus provided and the electrical conductor 5 is fixed on the busbar 10 of the grounding element 1.
[0090] The connection device having the two mutually independently actuable spring elements 2 arranged next to one another is suitably formed for the connection of two conductors 5. It is clear that a connection device provided for a plurality of conductors 5 can have a corresponding number of individually actuable spring elements 2 arranged next to one another. In this case, such a connection device can also have a correspondingly suitably modified housing half shell 4.
[0091]
[0092] The S-shaped spring element 2 has an advantageously long spring travel, whereby the spring element 2 has desirable spring properties which enables reliable and simple connection of multiple electrical conductors 5 having different conductor cross-sections and material properties, wherein the spring element 2 is also configured for connecting electrical conductors 5 equipped with cable end sleeves. The connection device of this embodiment of the invention is suitable for conductors having a conductor cross-section of 0.15 mm.sup.2 to 4 mm.sup.2.
[0093] In this case, the above spring properties of the spring element 2 enable tool-free connection of an electrical conductor 5 which has a predetermined stability. In this case, a suitable conductor 5 for this is inserted into the connection device in the mating direction S via the upper opening and insertion aid 35 of the housing half shell 3 and clamped by the first freely projecting contact end 25 and the busbar 10. In this state, the spring element 2 is located in a second tension state described at the outset. In this case, the spring properties of the spring element 2 are advantageously configured in such a way that a spring force acting on the conductor 5 likewise increases with the increasing conductor cross-section in the second tension state.
[0094] In this case, the contact end 25 bent in the direction towards the busbar 10 from the elongated clamping limb 22 extending between the busbar 10 and the bearing portions 21 provides an advantageous locking contour, which effectively prevents the conductor 5 from being inadvertently pulled out contrary to the mating direction S.
[0095] By inserting a tool 7 into the opening 270 of the second freely projecting end 27, which is accessible via the aperture 370, a lever can be applied to the edge of the opening 270, wherein a bearing portion 21 of the spring element, which is likewise accessible via a through-aperture 371, serves as a first pivot point of the lever. By pivoting the tool 7, the spring element 2 can be easily actuated and transferred from its first and/or second tension state to its third tension state, wherein an edge of the housing half shell 3 can also serve as a pivot point of the lever in the course of the pivotal movement.
[0096] The connection device with the spring element 2 in its third tension state is illustrated in
[0097] In the third tension state of the spring element 2, conductors 5 without the above-mentioned adequate stability properties can also be easily inserted into the connection device. The spring element can then be transferred to its second tension state by actuating the tool 7, whereby the conductor 5 is fixed on the busbar 10 by means of the contact end 25 of the spring element 2. Of course, the spring element 2 can also be brought from the third tension state to the first tension state in the same way.
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[0099] In contrast to the embodiment of the grounding element 1 of
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[0101] Unlike the spring elements 2 of
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[0103] By means of the actuating element 4, a means for an advantageously tool-free actuation of the spring element 2 is provided, by means of which the spring element 2 can be brought into the first, second and third tension state. Upon the actuation of the actuating element 4, the eccentric shafts 42 serve as a pivot point for the lever arm 40. A respective cam 420 is provided on the eccentric shafts 42 and is rotated with respect to the clamping limb 22 of the spring element 2 upon a pivotal movement of the lever arm 40. The freely projecting contact end 25 of the spring element 2 is arranged between the two eccentric shafts 42.
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[0105] In this case, the inner contour of the housing half shell 3 has, in particular, an aperture 31 formed on its lateral walls 30 for receiving the first and second bearing portion 11, a detent 33 for latching to the latching contours 113 formed in the bearing portions 11 and a respective aperture 34, which apertures correspond to the apertures 114 formed in the bearing portions 11. Further apertures 310 correspond to the bearing pins 110.
[0106] The housing half shell 3, like the housing half shell 3 of the embodiment of
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[0108] In this case, the apertures 114 formed in the bearing portions 11 correspond to the apertures 34 of the housing half shell 3 in such a way that a bearing contour for supporting the eccentric shafts 42 of the actuating element 4 is provided. In this case, the eccentric shafts 42 arranged in the housing half shell 3 are inserted in their intended positions via the insertion aid 24 provided on the spring element 2. A stop for the lever arm 40 which is pivotally arranged in this manner is provided by means of the flange 13 provided on the grounding element 1.
[0109]
[0110] In the first and second tension state of the spring element 2, the lever arm 40 of the actuating element 4 and the cams 420 formed on the eccentric shafts 42 are each in a first position, in which the clamping limb 22 faces a narrow side of the cams 420 and the freely projecting contact end 25 extends beyond the eccentric shaft 42 in the direction of the busbar 10.
[0111] In the third tension state of the spring element 2 of
[0112]
[0113] The grounding element 1 extending in the mating direction S abuts in an interlocking manner against the wall 60 of the insulating body 6 by means of its mounting region 10 and its contact element 15 formed as a contact pin which is angled at its end.
[0114] The contact element 15 is arranged on the connection region 65 of the insulating body 6 to provide an electrical contact with a mating plug connector. A flange provided by means of the third and fourth limb 13 has a contact surface equipped with two screws and rests on a protrusion 63 of the insulating body, which is formed on the wall 60, to provide an electrical contact with a plug connector housing (not illustrated) for mounting to the plug connector housing by means of the screws.
[0115] The embodiments of a connection device which are described above with reference to the drawings have a particularly advantageous compact spatial form both in the mating direction S and perpendicularly to the mating direction S, yet are still suitable for connecting multiple different conductors.
[0116] Even where combinations of different aspects or features of the invention are shown in the figures in each case, it is clear to a person skilled in the art—unless indicated otherwise—that the combinations shown and discussed are not the only possible combinations. In particular, mutually corresponding units or feature complexes from different exemplary embodiments can be interchanged with one another.
Connection Device for Electrical Conductors
LIST OF REFERENCE SIGNS
[0117] 1 Connecting contact, grounding element [0118] 10 Busbar, mounting region [0119] 11 First, second limb; bearing portion [0120] 110 Bearing pin [0121] 113 Aperture, latching contour [0122] 114 Aperture, bearing contour [0123] 13 Third, fourth limb; contact surface, flange [0124] 14 Aperture [0125] 15 Contact element, contact pin [0126] 2 Spring element, S-shaped spring, S-spring [0127] 21 First, second bearing portion, bend [0128] 22 Clamping limb [0129] 24 Freely projecting end, insertion aid [0130] 25 Freely projecting end, contact end, locking contour [0131] 27 Freely projecting end, edge [0132] 270 Unlocking aperture [0133] 3 Housing half shell [0134] 30 Wall [0135] 31 Aperture [0136] 310 Aperture [0137] 33 Detent [0138] 34 Aperture, bearing contour [0139] 35 Chamfer, insertion aid [0140] 370, 371 Aperture [0141] 4 Actuating element, unlocking lever [0142] 40 Lever arm [0143] 41 Bracket [0144] 42 Eccentric shaft [0145] 420 Cam [0146] 5 Electrical conductor, protective conductor [0147] 6 Insulating body [0148] 60 Wall [0149] 63 Protrusion, supporting surface [0150] 65 Connection region [0151] 7 Tool [0152] S Mating direction