Improvements to a helical fan/pump/propeeler/trubine
20220136482 · 2022-05-05
Inventors
Cpc classification
Y02E10/74
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2210/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/0409
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/545
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63H2001/125
PERFORMING OPERATIONS; TRANSPORTING
Y02E10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F04D29/528
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B17/062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0625
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/526
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/51
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/243
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present invention relates to improving the efficiency of a helical fan/pump/propeller/turbine such as is described in PCT/NZ2018/050010. Further to the discovery that specific longitudinal limits are critical to define the first opening in relation to the helical fan/pump/propeller/turbine, it was found that certain lateral limits are also critical. Thus the configuration of the first opening and the helical blade cooperate according to both longitudinal and lateral limits to improve results. This was found to be the case in many applications whether the rotor is mechanically rotated or rotated by an external energy such as wind. In fact, common features such as this can enable the invention to switch between applications in some cases. The present invention also relates to a second opening longitudinally offset from the intake opening and an elongate stator extending from the rotor that is shaped according to the desired flow path
Claims
1. A device comprising a rotor, the rotor comprising: an elongate first portion (61) having a longitudinal axis (15) and at least one pair of blades (16), wherein at least one blade (16) extends from the first end portion (13), the blade (16) having a root which is substantially helically shaped to the longitudinal axis (15) with a flat and/or concave pressure face, a first opening (3) defining the fluid intake provided substantially axially aligned with the substantially helically shaped first portion (61); a second opening (4) defining a fluid outlet longitudinally offset from the first opening, wherein the first opening (3) is defined by one or more first and second lateral limits (9a and 9b) around the circumference of housing (2) and their corresponding longitudinal limits (48) between a first end (18) of housing (2) and wherein the surface area of housing (2) between lateral and longitudinal coordinates (9a, 9b, 48) amounts to at least a fifth of the total surface area of housing (2) and first opening (3) between the first end (18) of housing (2) and the second longitudinal limit (6)
2. A device as claimed in claim 1 wherein the root in the first portion (61) is substantially helically shaped to the longitudinal axis (15) according to a logarithmic, exponential, power or other sequencing such that the tangent to the blade (16) approaches perpendicular alignment to the axis (15) at a first end (5) of the first end portion (13), and a first end (17) of the first opening (3), and approaches parallel alignment to the axis (15) at a second longitudinal limit (6) of the first end portion (13), and a longitudinal limit (48) of the first opening (3)
3. A device as claimed in claim 2, comprising a third end portion (21) wherein the third end portion (21) comprises the second opening (4) defining the fluid outlet provided substantially axially aligned with a third substantially helically shaped portion (62) and an elongate stator (11) extending from the third substantially helically shaped portion (62); wherein the second opening (4) extends from a first longitudinal limit (7) to a fourth longitudinal limit (8) of the third end portion (21) and from a third lateral limit (10a) to a fourth lateral limit (10b) around the circumference of housing (2); wherein the elongate stator (11) defines the flow path (20) towards the second opening (4); wherein the flow path (20) from the second opening (4) is at an acute and/or right angle to the longitudinal axis (15); a second substantially helically shaped portion (62) enclosed by housing (2).
4. A device as claimed in claim 3, the elongate stator (11) cooperating with the inner and outer edges of blade (16) as blade (16) rotates in third end portion (21) wherein the diameter of blade (16) decreases and the cross-sectional area of elongate stator (11) increases from the third longitudinal limit (7) to the fourth longitudinal limit (8)
5. A device as claimed in claim 3, comprising: one or more saddles (22) connecting the centre of the elongate stator (11) that supports axis (15) to the outer periphery of the elongate stator (11) opposite one or more second openings (4); wherein the elongate stator (11) increases in cross-sectional area from the third longitudinal limit (7) to the fourth longitudinal limit (8); wherein the elongate stator (11) comprises concave channels (23) on either side(s) of one or more saddles (22) to direct flow at an increasingly acute angle along the longitudinal axis (15) towards the fourth longitudinal limit (8) of the third end portion (21).
6. A device as claimed in claim 4 or 5, the first end portion (13) comprising: a first portion (13a) of the first end portion (13); wherein the first lateral limit (9a) is the same as the second lateral limit (9b) to form a first opening (3) around the entire circumference. a second portion (13b) of the first portion (13) between lateral and longitudinal coordinates (9a, 9b, 48) and between the first end (18) of housing (2) and the second longitudinal limit (6) of the first end portion (13) wherein the surface area of housing (2) between lateral and longitudinal coordinates (9a, 9b, 48) and between the first end (18) of housing (2) and the second longitudinal limit (6) of the first end portion (13) amounts to at least a fifth of the total surface area of housing (2) and first opening (3) between the first end (18) of housing (2) and the second longitudinal limit (6)
7. A device as claimed in claim 4 or 5, wherein the third end portion (21) comprises: vanes (19) longitudinally aligned with the second opening (4) and the elongate stator (11); and/or directional vents at the second opening (4)
8. A device as claimed in claim 4 or 5, wherein the diameter of housing (2) reduces and the cross sectional area of elongate stator (11) increases from the third longitudinal limit (7) to the fourth longitudinal limit (8) in the third end portion (21); wherein the rate of the cross-sectional area increases along the elongate stator (11)
9. A device as claimed in claim 4 or 5 comprising: one or more rotors 1 of opposite chirality rotatable by one or more motors (25); wherein one or more portions of housing (2) rotate independently of rotor (1) or duct (26) positioned on one or more opposite sides of housing (2) such that the first opening (3) and the second opening (4) are interchangeable to supply or exhaust fluid
10. A device as claimed in claim 4 or 5 comprising: heat exchange components (28); a first flow path from an exterior vent (30) to a second interior vent (32) a second flow path from a first interior vent (33) to the second interior vent (32); wherein the first flow path is open or partially open when the second flow path is closed and vice versa; wherein the heat exchange components (28) are between the rotor (1) and the second interior vent (32)
11. A device as claimed in claim 4 or 5, the device comprising two or more co-axial rotors (1); a means to invert rotational direction of the two or more co-axial rotors 1; wherein the means comprises bevel gears (35)
12. A device as claimed in claim 1, the rotor comprising elongate first and second substantially helically shaped first portions (61) having a longitudinal axis (15), the second helically shaped first portion (61) having an opposite chirality to the first substantially helically shaped first portion (61); at least two pairs of blades (16), wherein at least one first and one second blade extend from the elongate first and second substantially helically shaped first portions (61); the first opening (3) defining the fluid intake substantially axially aligned with first end portions (13) of first and second substantially helically shaped first portions (61); at least two second openings (4) defining a fluid outlet longitudinally offset from the first opening; and at least two third end portions (21) comprising the second opening (4) defining a fluid outlet longitudinally offset from the first opening;
13. A device as claimed in claim 1, wherein the first opening (3) defines the fluid intake provided substantially axially aligned with the substantially helically shaped first and second portions (61 and 62); wherein the surface area of housing (2) between lateral limits (9a, 9b) amounts to at least a fifth of the total surface area of the first and second end portions (13 and 14) of housing (2) and first opening (3) wherein blade (16) is rotated by an external energy such as wind or water
14. A device as claimed in claim 13, wherein side (73) of opening (3) directs a fluid counter to the direction of blades (16) rotation to create a vortex (72) between housing (2) and blade (16).
15. A device as claimed in claim 13, the device comprising: one or more baffles (35) in one or more blades (16) wherein blade (16) is concave; a first gap (37) and an inner cylindrical wall (50) between blade (16) and axis (15); a second gap (38) between one or more baffles (37) and the surface of blade (16) the third end portion (21) comprising a cavity (47) and a means (29) to capture a fluid
16. A device as claimed in claim 13, the device comprising: ODGV (40) radiating partially or totally around the turbine; wherein the one or more baffles (36) are longitudinally concave in the direction of blade (16)
17. A device as claimed in claims 12 and 15, the device comprising: a first and second substantially helically shaped second portion (62); wherein the first and second substantially helically shaped first portions (61) and the first and second substantially helically shaped second portions (62) direct a fluid towards the central portion between the first and second substantially helically shaped first portions (61); wherein inner cylindrical wall (50) comprises a gap (75)
18. A device as claimed in claim 17, the device comprising: one or more venturi tubes in the walls of the cavity (47) between one or more VWAT (57) to collect condensate (71) wherein the venturi tube comprises a first opening (66) and a second smaller opening (67) connected by a first venturi tube housing (69) wherein the condensate (71) collects in the second venturi tube housing (70)
19. A device as claimed in claim 18, wherein the one or more venturi tube housing (69) is hexagonal
Description
DESCRIPTION OF THE INVENTION
[0083]
[0084] Blade (16) of a substantially helically shaped second portion (62) is fully enclosed in the second end portion (14) by housing (2). This enables pressure to build up within the second end portion (14).
[0085] Blade (16) of a substantially helically shaped third portion (63) tapers off from the third longitudinal limit (7) from a first end of a third end portion (21) at second opening (4). In the third end portion (21), the substantially helically shaped third portion (63) transitions to an elongate stator (11) which extends from a first end (12) of elongate stator (11) to a fourth longitudinal limit (8) of the third end portion (21). Axis (15) may or may not rotate through the centre of the elongate stator (11) depending on which end the motor is located. The elongate stator (11) may support the rotor (1) at axis (15) and serve to direct flow in the desired flow direction.
[0086] In some cases the elongate stator (11) may be part of the housing (2) or may rotate independently from rotor (1) along with some or all of housing (2). In some applications this can be useful to enable a change of flow direction.
[0087] Axis (15) can be shaped in a way to aid flow along rotor (1) such as a slightly increased diameter at a first longitudinal limit (5) of the first end portion (13) to a narrow diameter in the second end portion (14) to an increased diameter in the third end portion (21).
[0088] Blade (16) in the third end portion (21) tapers off as a result of both the blade (16) diameter diminishing as well as the elongate stator (11) diameter around the centre increasing. This causes flow path (20) from the third end portion (21) to be at an increasingly acute angle to longitudinal axis (15). Blade (16) can overlap longitudinally with elongate stator (11) in the third end portion (21) and be detached from it.
[0089] The first opening (3) in housing (2) can extend from a first longitudinal limit (5) to a second longitudinal limit (6) and from a first lateral limit (9a) to a second lateral limit (9b) along and around longitudinal axis (15) in the first end portion (13).
[0090] The second opening (4) is longitudinally offset from the first opening (3) along and around the longitudinal axis (15), and is substantially aligned with elongate stator (11) and the end portion of blade (16). The second opening (4) extends from a third longitudinal limit (7) of the third end portion (21) to the fourth longitudinal limit (8) of the third end portion (21) and from a third lateral limit (10a) to a fourth lateral limit (10b) along and around longitudinal axis (15).
[0091] In some cases, the first lateral limit (9a) is the same as the second lateral limit (9b) or the third lateral limit (10a) the same as the fourth lateral limit (10b) indicating that the arc openings (3) or (4) extend 360 degrees around the circumference. Preferably, the first lateral limit (9a) is not the same as the second lateral limit (9b) for most of the length along the first portion (13) and is limited to the first portion (13a) of first end portion (13) because tests have shown that fluid can be lost when this is not the case.
[0092]
[0093]
[0094]
[0095] The first opening (3) extends from a first end (17) to a second longitudinal limit (6) in the first end portion (13), and extends around the circumference from the first and second lateral limits (9a) and (9b). In this embodiment the second lateral limit (9b) is at about 180 degrees around the circumference of housing (2) from the first lateral limit (9a).
[0096] However, the dotted line shows another embodiment. In this case, the first and second lateral limits (9a and 9b) and their corresponding longitudinal limits (48) between second longitudinal limit (6) and first end (18) of housing (2) define the first opening (3) along the first end portion (13) of housing (2). Thus lateral limits (9a and 9b) may not necessarily be parallel with the axis. The lateral and longitudinal coordinates (9a, 48 and 9b, 48) may define the first opening (3) as elliptical rather than stepped as shown by the dotted line in
[0097] It is known that fluid losses from the first opening (3) occur if the first opening (3) extends beyond a second longitudinal limit (6) of the first end portion (13) where it approaches parallel alignment with longitudinal axis (15) but subsequent tests revealed two additional phenomena. A relatively short full circumference at first opening (3) for a first portion (13a) of the first end portion (13) significantly increases the volume and pressure of a fluid intake and does not result in losses.
[0098] Not all applications allow for a first opening (3) on all sides but in applications that do allow for this, the first end (18) of housing (2) can be set back from the first longitudinal limit (5) of the first portion (13a) of the first end portion (13) while a second portion (13b) of the first end portion (13) may be limited by the first and second lateral limits (9a and 9b). The exact location of the first end (18) of housing (2) in relation to blade (16) along axis (15) within first end portion (13) will depend on factors such as the chosen rpm to achieve a certain pressure and volume. For example, at the same location of the first end (18) of housing (2), a very high rpm (rotations per minute) could cause some losses whereas a lower rpm may not cause any.
[0099] Thus the longitudinal and lateral limits (6), (18), (9a) and (9b) at fluid intake of the first opening (3) in housing (2) are all critical to efficiency and to prevent fluid loss.
[0100] On the other hand, longitudinal and lateral limits (7), (8), (10a) and (10b) at the second opening (4) in housing (2) function mainly to control the exhausted flow path while minimizing resistance and noise. They are not critical in causing fluid loss as is the case with opening (3).
[0101]
[0102] This is one example only of a stationary stator. Its shape will vary according to the application. For example, stator end at the fourth longitudinal limit (8) may not be perpendicular to the axis but instead tilt at an angle, possibly curved, so that a fluid is directed diagonally out the second opening (4). There may be several second openings (4) with a saddle (22) or there may be no saddle (22) at all as described in
[0103]
[0104]
[0105] The elongate stator (11) can stand alone or be moulded into housing (2) in order to follow the contour of blade (16) as it rotates.
[0106]
[0107]
[0108]
[0109] In some applications with some modifications, all or part of housing (2) can rotate independently of rotor (1) or duct (26) such that the flow path is reversed. For example, duct (26) can be positioned on opposite sides of housing (2) (not just one side) and remain fixed in position while housing (2) can rotate independently of rotor (1). By rotating housing (2), the second opening (4) could be from one side of the axis (15) or alternatively from the other side. Such a duct (26) can also be positioned on both sides of housing (2) such that the first opening (3) can be from either side of axis (15) when housing (2) rotates as a cylinder. This could be useful in the application of a fan alternatively supplying or exhausting air for example.
[0110] Another embodiment may include a housing (2) wherein the third end portion (21) of housing (2) with elongate stator (11) rotates independently from the first and second portions. An application like this can allow for a changing direction of flow path out the second opening (4). These examples demonstrate the considerable flexibility of application since first and second openings (3 and 4) can be from any side relative to each other and where all or part of housing (2) can rotate independently of rotor (1).
[0111]
[0112]
[0113]
[0114]
[0115] Elongate stator (11) is facing in a direction to force fluid through the heat exchange components (28).
[0116]
[0117]
[0118]
[0119]
[0120]
[0121] One or more baffles (36) can be included along concave blade (16) preferably in the first end portion (13). These create some resistance against fluid flow as blade (16) approaches perpendicular alignment with longitudinal axis (15) at the first longitudinal limit (5). This in turn provides significantly more force to rotate rotor1.
[0122] The rotor (1) as described in
[0123] Rotor (1) in a fan, propeller or pump is rotated in the opposite direction than the rotational direction in a turbine such as a VWAT (57) or water turbine that is pushed by an external force. The objective with a turbine is to increase its torque when rotated by an external force in order to increase the amount of power generated. Baffles (36) in the blades fulfil this function. Opening (3) extending across the first end portion (13) and the second end portion (14) in the example of the VWAT (57) also fulfils this function. In this context, the additional length of blade (16) increases the rpm and the torque of the rotor (1). In contrast, first opening (3) extends across only the first end portion (13) in the case of a fan, propeller or pump where it is preferable to minimize torque in order to minimize power consumed.
[0124] Tests showed that partially closing one side of the turbine with housing (2), helped to increase the volume captured above and below. This bears similarities with similar findings in tests carried out on the fan/propeller/pump.
[0125] A first gap (37) between blade (16) and axis (15) can allow trapped air to escape, thereby reducing a build-up of negative pressure behind blade (16). The first gap (37) may extend into portion (14) or may be limited to portion (13) or a part of portion (13). Also, gap (37) can be very much wider than the arc length of blade (16) since increasing the diameter of the outside of blade (16) and decreasing its weight increases its torque.
[0126] Similar principles apply to other fluids such as water e.g. water turbine.
[0127]
[0128]
[0129]
[0130]
[0131] Several buildings can form a natural wind tunnel so this type of positioning would be ideal. In addition, it would allow for an interesting and pleasing façade allowing some advertising, carbon capture or solar generation opportunities between VWATs. All these options discussed and more, can contribute to carbon neutral buildings and transport and a cleaner environment, especially when located in the urban environment itself.
[0132]
[0133] In a similar way to that described in the stacked VWATs (57), this embodiment can also incorporate one or more cavities (47) and an outer surface (45) that could also capture air and water from the air or comprise flexible solar panels for example around the circumference to provide a mix of electricity generation means, or a means of advertising.
[0134]
[0135]
[0136] In one embodiment, blade (16) is increasingly concave approaching the second end portion (14), and can be angled to face outward from the longitudinal axis (15) as can be seen by the orientation of the one or more baffles (36) in
[0137]
[0138]
[0139] The objective of the second set of blades (64) and second inner cylindrical wall (65) is to increase the amount of wind turned into useful energy. Wind at a perpendicular angle to the first inner cylindrical wall (50) tends to sheer off both sides of the first inner cylindrical wall (50) causing some losses. However, the majority of this loss can be captured as it enters through the opening in the second inner cylindrical wall (65) and, due to the reduced diameter of the second set of blades (64) and tangential angle approaching the blades, the wind will create additional torque on these blades (64).
[0140]
[0141]
[0142]
[0143]
[0144]
[0145] In the case of a river where the current is going in one direction only, then first opening (3) and ODGV (40) can be on one side only.
[0146] An arrangement similar to
[0147] As described by
[0148] All the embodiments described so far can apply to a rotor of opposite chirality or to a single rotor, and can be applicable in different applications. They are not limited to a particular orientation nor are the openings limited to the embodiments in the figures. Elongate stator (11) is also not limited to the shape described here. It can be shaped according to the size of opening and the application with the objective to smoothly manipulate flow direction. The blades (16) are also not limited to a particular number nor are its baffles in the case of a VWAT for example.
[0149] The invention may be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or collectively, in any or all combinations of two or more of said parts, elements or features. Where in the foregoing description reference has been made to integers or components having known equivalents thereof, those integers are herein incorporated as if individually set forth.
[0150] It should be noted that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications may be made without departing from the spirit and scope of the invention and without diminishing its attendant advantages. It is therefore intended that such changes and modifications be included within the present invention.