IMMERSION NOZZLE
20220134420 · 2022-05-05
Assignee
Inventors
- Shinichi FUKUNAGA (Fukuoka, JP)
- Kazuhisa KATSUKI (Fukuoka, JP)
- Junya YANO (Fukuoka, JP)
- Hiroki FURUKAWA (Fukuoka, JP)
Cpc classification
B22D11/10
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
It is intended to provide a flat immersion nozzle capable of stabilizing a molten steel discharge flow to stabilize an in-mold bath surface, i.e., reduce the fluctuation of the in-mold bath surface. Provided is an immersion nozzle having a flat portion whose inner bore has a thickness and a width greater than the thickness, wherein two lateral protrusions each protruding in a thickness direction are provided on each of opposed walls of the flat portion extending in a width direction. The lateral protrusions are arranged at axial symmetrical positions with respect to a longitudinal central axis of the width-directionally extending walls, in pairs, such that each of them extends obliquely downwardly in the width direction, wherein two pairs of the lateral protrusions are arranged, respectively, on the opposed width-directionally extending walls, in opposed relation.
Claims
1. An immersion nozzle having a flat portion whose inner bore has a thickness Tn and a width Wn greater than the thickness Tn, and which comprises opposed short-side lateral walls and opposed long-side walls extending in a width direction of the flat portion, wherein a pair of discharge ports are provided, respectively, in lower parts of the short-side lateral walls, the immersion nozzle comprising two portions provided on each of the width-directionally extending walls, and arranged at axial symmetrical positions with respect to a longitudinal central axis of the width-directionally extending walls, in pairs, each of the portions extending obliquely downwardly in the width direction and protruding in a thickness direction of the flat portion (the portion will hereinafter be referred to as “lateral protrusion”), wherein two pairs of the lateral protrusions are arranged, respectively, on the width-directionally extending walls, in opposed relation, and wherein two sets of opposed lateral protrusions in the two pairs of lateral protrusions have a same value falling within a range of 0.18 to 0.90 in terms of a total protruding length Ts in the thickness direction, expressed as an index on the basis of 1 indicative of a thickness of the inner bore at a position where the opposed lateral protrusions are provided.
2. The immersion nozzle as claimed in claim 1, which further comprises a protrusion provided on each of the width-directionally extending walls at a position between two lateral protrusions in each of the two pairs of lateral protrusions (this protrusion will hereinafter be referred to as “central protrusion”), wherein the central protrusion has a thickness-directional protruding length less than that of the lateral protrusion, and wherein two central protrusions in the two pairs of lateral protrusions have a value of 0.40 or less (not including zero) in terms of a total protruding length Tp in the thickness-direction, expressed as an index on the basis of 1 indicative of the thickness of the inner bore at the position where the opposed lateral protrusions are provided.
3. The immersion nozzle as claimed in claim 2, wherein an upper end surface of the central protrusion has one selected from the group consisting of a shape extending horizontally in the width direction, a curved shape having a top at a midpoint thereof, and an upwardly protruding shape including a bending point.
4. The immersion nozzle as claimed in claim 1, wherein an upper end surface of the lateral protrusion or the central protrusion has a shape extending horizontally in a direction toward a center of the inner bore, or a planar or curved shape extending obliquely downwardly in the direction toward the center of the inner bore.
5. The immersion nozzle as claimed in claim 1, wherein one or each of the lateral protrusion and the central protrusion has a shape in which the thickness-directional protruding length thereof is constant, or becomes shorter linearly, curvilinearly or stepwisely in a direction toward a center of the width-directionally extending wall.
6. The immersion nozzle as claimed in claim 1, wherein one or each of the lateral protrusion, and the lateral protrusion combined with the central protrusion is provided plurally in an up-down direction.
7. The immersion nozzle as claimed in claim 1, which comprises a protrusion provided around a center of a bottom of the inner bore to protrude upwardly.
8. The immersion nozzle as claimed in claim 1, which is used for continuous casting carried out under conditions including a molten steel flow rate of 0.04 (t/(min.Math.cm.sup.2)) or more, as measured with reference to a position of minimum cross-sectional area in a region around an upper end of the immersion nozzle where a transverse cross-section of the inner bore has a circular shape.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0051] Molten steel flows toward width-directional ends can be formed to a certain degree by providing the flow dividing means as disclosed in the aforementioned Patent Document 3. However, such fixed and complete flow dividing is likely to generate molten steel flows separated in each region, i.e., in each small area, of an inner bore, leading to a situation where the flow direction and the flow velocity vary in each position of the inner bore. Particularly, when the flow direction or the flow rate changes due to molten steel flow rate control or the like, significant turbulence is likely to occur in a discharge flow from the inside of an immersion nozzle into a mold, a bath surface, etc.
[0052] Therefore, in the present invention, for example, as shown in a first embodiment thereof illustrated in
[0053] Each of the pair of lateral protrusions 1 is configured such that an upper surface thereof is extends from a center-side end of the lateral protrusions 1 obliquely downwardly in the width direction of the flat portion, i.e., obliquely downwardly toward a respective one of a pair of discharge ports 4. Such an inclined surface makes it possible to gently change the flow velocity and flow pattern of molten steel from the inside of an inner bore 3 or the discharge port 4, while suppressing the occurrence of a vortex flow or the like, thereby optimizing the flow velocity and flow pattern of the molten steel.
[0054] The pair of axial symmetrical lateral protrusions are also provided on the other width-directionally extending wall across the inner bore, in plane-symmetrical relation with respect to a thickness direction of the flat portion (see
[0055] By providing the space having such a spacing, the flow direction and flow velocity of molten steel passing therethrough is gently controlled without fixedly and completely separating a molten steel flow in the inner bore. This makes it possible to mitigate a situation where molten steel flows toward the discharge ports with a clear boundary.
[0056] Further, by adjusting the position, length, direction, etc., of each lateral protrusion, it becomes possible to avoid a molten steel flow concentrating on around the center or lateral sides, and diverge the molten steel flow into two directions toward width-directional ends, i.e., the discharge ports, and a direction toward the central region, while giving adequate balance to the diverged flows. In addition, differently from simple divergence, since respective regions around the lateral protrusions are spatially communicated with each other, the molten steel flow will be diverged, while forming a moderate boundary therebetween, and uniforming flow under gentle mixing, instead of a completely divided state.
[0057] The position, length, direction, etc., of each lateral protrusion can be appropriately adjusted, as mentioned above. For example, in a second embodiment illustrated in
[0058] Further, in the present invention, a protrusion (central protrusion) having a protruding length less than that of each of the axial symmetrical lateral protrusions may be provided between the axial symmetrical lateral protrusions, as in third and fourth embodiments illustrated
[0059] This structure brings out an effect opposite to that of a structure in which a protrusion (protrusion portion) having a protruding length greater than that of each of the axial symmetrical lateral protrusions is provided in the Patent Document 4 to allow the flow rate of a molten steel flow toward the lateral ends to become greater than that of a molten steel flow toward between the axial symmetrical lateral protrusions, i.e., an effect of increasing the ratio of the flow rate of the molten steel flow toward between the axial symmetrical lateral protrusions (central region)/the flow rate of the molten steel flow toward the lateral ends. In continuous casting having a relatively large molten steel flow rate (about 0.04 (t/(min.Math.cm.sup.2)) or more), it is effective to increase the ratio of the flow rate of the molten steel flow toward between the axial symmetrical lateral protrusions (central region)/the flow rate of the molten steel flow toward the lateral ends.
[0060] The balance of the molten steel flows to the central region and the lateral ends can be optimized by adjusting the magnitude of the molten steel flow velocity (molten steel flow rate per unit tine or per unit sectional area), a drawing speed, the size and shape of a mold, an immersion depth, a nozzle structure such as the area of the discharge port, etc. Specifically, it is possible to employ a method of adjusting the width-directional or downward angle, width-directional length, protruding length, etc., of each lateral protrusion, a method of selecting the presence or absence of the central protrusion between the axial symmetric lateral protrusion, a method of adjusting the protruding length (height) of the central protrusion, a method of adjusting the shape of an upper end surface of the central protrusion, etc.
[0061] For example, with regard to the protruding length of the central protrusion, as exemplified in
[0062] Further, the upper end surface of the central protrusion may be formed in a shape extending horizontally in the width direction, as shown in
[0063] Further, an upper end surface of the lateral protrusion or the central protrusion may be formed in a shape extending from a top thereof at a boundary with the width-directionally extending (long-side) wall of the flat portion of the immersion nozzle, obliquely downwardly in a direction toward a thickness-directional center of the flat portion of the immersion nozzle, i.e., a direction toward the center of the inner bore (toward a space). This inclination makes it possible to further change the flow velocity and flow pattern of molten steel, thereby optimizing the flow velocity and flow pattern.
[0064] Further, the protruding length of the upper end of the lateral protrusion or the central protrusion may be formed to be constant, as shown in
[0065] In the flat immersion nozzle, the discharge port in each of the short-side lateral walls is configured to have an opening which is long in the longitudinal direction. Thus, the discharge flow velocity is likely to be reduced in an upper region of the discharge port, and, particularly in the vicinity of an upper edge of the discharge port, a backflow phenomenon that molten steel is sucked into the immersion nozzle is often observed. Therefore, in the present invention, for example, as shown in
[0066] The axial symmetrical and plain-symmetrical upper protrusions 1b have a function of suppressing, particularly, decrease of the flow velocity in the upper region of the discharge port, or turbulence of a molten steel flow such as the backflow in the vicinity of the upper edge of the discharge port, to complement a function of uniforming the distribution of flow velocity in respective longitudinal positions of the discharge port, and a function of adjusting flow rate balance toward an upper limit.
[0067] A central protrusion may be provided between the axial symmetrical protrusions 1b in a similar manner to the central protrusion between the axial symmetrical protrusions 1a.
[0068] A bottom 5 of the immersion nozzle may be formed as a wall serving simply as a partition wall with respect to a mold without forming any discharge port around the center thereof, as shown in
[0069] Next, the present invention will be described with reference to examples.
Example A
[0070] Example A is a result of water model experiments, showing a relationship between the ratio Ts/Tn or Tp/Tn of the protrusion length Ts of the opposed lower lateral protrusions 1a toward a space of the inner bore of the immersion nozzle or the protrusion length Tp of the opposed central protrusions 1p toward the space of the space of the inner bore (the total length of the plane-symmetrical protrusions) to the thickness (length in the short-side direction) Tn of the inner bore of the immersion nozzle, and a degree of fluctuation of the in-mold bath surface (in-mold uneven flow index, in-mold bath surface fluctuation height), with respect to each immersion nozzle according to the second embodiment of the present invention illustrated in
[0071] Specifications of the immersion nozzles are as follows. [0072] Overall length: 1165 mm [0073] Molten steel inlet: φ86 mm [0074] Width of inner bore (Wn) at upper edge of discharge port: 255 mm [0075] Thickness of inner bore (Tn) at upper edge of discharge port: 34 mm [0076] Height of upper edge of discharge port from nozzle lower edge face: 146.5 mm [0077] Height of central protrusion (from nozzle lower edge face): 155 mm: [0078] Thickness of wall of immersion nozzle: about 25 mm [0079] Thickness of (central top of) bottom of immersion nozzle: height 100 mm [0080] Upper lateral protrusion (1b): Length in width direction of immersion nozzle=25 mm (In each of right and left upper lateral protrusions) [0081] Ratio Ts/Tn=0.74 [0082] Inclination angle toward discharge port=45 degrees [0083] Posture of upper end surface in width direction and thickness direction of immersion nozzle=horizontal [0084] Distance between right and left upper lateral protrusions=100 mm [0085] No center protrusion [0086] Lower lateral protrusion (1a): Length in width direction of immersion nozzle=40 mm (In each of right and left lower lateral protrusions) [0087] Ratio Ts/Tn=0.1 to 1.0 (no space) [0088] Inclination angle toward discharge port=45 degrees [0089] Posture of upper end surface in width direction and thickness direction of immersion nozzle=horizontal [0090] Distance between right and left left lateral protrusions=60 mm [0091] Ratio Tp/Tn of central protrusions=0 (no central protrusions) to 0.7
[0092] Conditions of a mold and a fluid are as follows. [0093] Width of mold: 1650 mm [0094] Thickness of mold: 65 mm [0095] (Central top: 185 mm) [0096] Immersion depth (from upper edge of discharge port to water level): 83 mm [0097] Fluid supply speed: 0.065 t (min.Math.cm.sup.2) [0098] * Value converted to molten steel
[0099] Here, when an in-mold uneven flow index expressed on the basis of 1 indicative of a state in which there is no uneven flow satisfies the following relationship: 0.8≤in-mold uneven flow index≤1.2, and an in-mold bath surface fluctuation height (mm) is equal to or less than 15 mm, an effect capable of solving the problem addressed by the present invention was deemed to be obtained. This was used as evaluation criterion.
[0100] The in-mold uneven flow index means a result obtained by measuring a flow velocity at a set bath surface (at an under-water position of 30 mm from a set upper surface of water) around each of the right and left discharge ports of the immersion nozzle in a mold, in the water model experiment, and expressing the right and left flow velocities as a ratio (absolute value), i.e., an absolute value of the left flow velocity/the right flow velocity (or the right flow velocity/the left flow velocity), and the in-mold bath surface fluctuation height means a maximum value of Sw in
[0101] A result of evaluation is shown in Table 1.
TABLE-US-00001 TABLE 1 Comparative Comparative Comparative Inventive Comparative Comparative Example Example Example Example Example Example 1 2 3 1 4 5 Ts/Tn 0.1 0.18 Tp/Tn 0 0.25 0.4 0 0.25 0.4 Magnitude relationship Tp < Ts Tp > Ts Tp > Ts Tp < Ts Tp > Ts Tp > Ts between Tp and Ts Maximum bath surface 18 24 32 12 18 22 fluctuation value Sw (mm) Evaluation* x x x ∘ x x Inventive Inventive Inventive Comparative Inventive Inventive Inventive Comparative Example Example Example Example Example Example Example Example 2 3 4 6 5 6 7 7 Ts/Tn 0.5 0.9 Tp/Tn 0 0.25 0.4 0.7 0 0.25 0.4 0.7 Magnitude relationship Tp < Ts Tp < Ts Tp < Ts Tp > Ts Tp < Ts Tp < T s Tp < Ts Tp < Ts between Tp and Ts Maximum bath surface 5 4 9 17 12 10 14 23 fluctuation value Sw (mm) Evaluation* ∘ ∘ ∘ x ∘ ∘ ∘ x Comparative Comparative Comparative Comparative Example Example Example Example 8 9 10 11 Ts/Tn 0.95 1 Tp/Tn 0 0.4 0 0.4 Magnitude relationship Tp < Ts TP < Ts Tp < Ts Tp < Ts between Tp and Ts Maximum bath surface 28 36 >>15 >>15 fluctuation value Sw (mm) Evaluation* x x x x *∘: Satisfying criterion (Good), x: Failing to satisfy criterion (NG)
[0102] As seen in Table 1, when the ratio of Ts to Tn (Ts/Tn) regarding the lateral protrusions is in the range of 0.18 to 0.90, the in-mold uneven flow index and the in-mold bath surface fluctuation height can satisfy the criterion.
[0103] Further, in the case of the center protrusions are provided, when the protruding length thereof is less than that of the lateral protrusions, and the ratio of Tp to Tn (Tp/Tn) is 0.4 or less, the in-mold uneven flow index and the in-mold bath surface fluctuation height can satisfy the criterion.
Example B
[0104] Example B is a result of water model experiments, showing a degree of in-mole bath surface fluctuation when the upper end surface of each of the lower lateral protrusion 1a and the central protrusion 1p is formed in a planar shape extending obliquely downwardly toward the center of the inner bore, as shown in
[0105] Here, the ratio Ts/Tn regarding the lower lateral protrusions and the ratio Tp/Tn regarding the central protrusions were set, respectively, to 0.74 and 0.18, and two cases where the inclination angle (θ in
[0106] A result is shown in
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LIST OF REFERENCE SIGNS
[0108] 10: immersion nozzle [0109] 1: lateral protrusion [0110] 1a: lower lateral protrusion [0111] 1b: upper lateral protrusion [0112] 1p: central protrusion [0113] 2: molten steel inlet [0114] 3: inner bore (molten steel flow passage) [0115] 4: discharge port (short side wall) [0116] 5: bottom [0117] 6: discharge port (bottom) [0118] 7: bath surface [0119] 20: mold [0120] Wn: width of inner bore of immersion nozzle (length in long-side direction) [0121] Wp: width between opposite ends of lateral protrusion [0122] Wc: width of central protrusion [0123] Tn: thickness of inner fore of immersion nozzle (length in short-side direction) [0124] Ts: protruding length of opposed lateral protrusions toward space (total protruding length of opposed ones) [0125] Tp: protruding length of opposed central protrusions toward space (total protruding length of opposed ones) [0126] ML: width of mold (long side) [0127] Ms: thickness of mold (short side, lateral end) [0128] Mc: thickness of mold (short side, central region) [0129] Sw: fluctuation range of in-mold bath surface (size between top and bottom)