Underwater hydroelectric power generation system including a pelton turbine and perforated tubular penstocks
11725620 · 2023-08-15
Assignee
Inventors
Cpc classification
F05B2240/95
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/97
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/91
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F03B13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/2411
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03B13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B1/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An underwater turbo-generator unit for producing electrical power has a pressure-resistant shell that defines a sealed internal chamber. At least one water inlet extends through the shell to effect fluid communication between the chamber and a body of water surrounding the shell. A turbine is supported within the chamber to turn on a spin axis in response to admission of a flow of water into the chamber via the or each water inlet. The shell is arranged to maintain a gas-filled space within the chamber, facilitating the use of a Pelton turbine that turns about a vertical spin axis. The or each water inlet communicates with at least one tubular penstock structure that can be supported by the unit outside the shell. The chamber communicates with, and drains water into, a fluid storage volume such as a pipeline positioned at a level beneath the chamber.
Claims
1. A turbo-generator assembly for producing electrical power underwater, the assembly comprising: a pressure-resistant shell that defines a sealed internal chamber and is arranged to maintain a gas-filled space within the chamber; at least one water inlet extending through the shell to effect fluid communication between the chamber and a body of water surrounding the shell; a Pelton turbine supported within the chamber to turn in the gas-filled space on a spin axis in response to admission of a flow of water into the chamber via the at least one water inlet; and a drainage receptacle that communicates with the chamber to receive water falling from the turbine, wherein the drainage receptacle is attached to or integrated with an accessory module of a pipeline or with a towhead module of a pipeline bundle, and wherein the shell is separably mountable and sealable to the drainage receptacle; wherein the assembly is installed on a seabed or the body of water, the spin axis of the turn being generally perpendicular to the seabed; wherein the at least one water inlet communicates with at least one tubular penstock structure via at least one injector pipe, the injector protruding outward from the shell into the body of water and extending upward toward a surface of the body of water in a direction perpendicular to the seabed, the penstock structure comprising a tabular body extending outside the shell in the perpendicular direction, the penstock structure comprising an intake portion perforated with a plurality of openings to accept and filter an incoming flow of water from the body of water, the penstock structure further comprising a tapering accelerator portion disposed between the intake portion and the injector pipe.
2. The assembly of claim 1, wherein the at least one penstock structure is supported by the assembly.
3. The assembly of claim 1, wherein the chamber further contains a ring duct that communicates with the at least one water inlet and with a circumferential array of nozzles that surrounds the turbine.
4. The assembly of claim 1, wherein the shell comprises a domed portion around the turbine.
5. The assembly of claim 1, further comprising a generator supported by the shell, the generator configured to generate the electrical power when rotated by the turbine.
6. The assembly of claim 1, further comprising a transformer supported by the assembly.
7. The assembly of claim 6, wherein the spin axis intersects the transformer.
8. The assembly of claim 1, wherein the drainage receptacle has an outlet for fluid communication with a fluid storage volume.
9. A power plant for producing electrical power underwater, the power plant comprising the turbo-generator assembly of claim 1, the internal chamber of the turbo-generator assembly being in fluid communication with a fluid storage volume that is capable of holding fluid at a pressure below a hydrostatic pressure of the body of water surrounding the shell of the turbo-generator assembly.
10. The power plant of claim 9, wherein the internal chamber of the turbo-generator assembly is positioned above the fluid storage volume.
11. The power plant of claim 9, further comprising at least one pump that is in fluid communication with the fluid storage volume and is arranged to expel water from the fluid storage volume.
12. The power plant of claim 9, wherein the fluid storage volume comprises the pipeline or the pipeline bundle.
13. The power plant of claim 12, wherein the turbo-generator assembly is supported by the pipeline accessory module or by the bundle towhead module.
Description
(1) In order that the invention may be more readily understood, reference will now be made, by way of example, to the accompanying drawings in which:
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(20) Referring firstly to
(21) The housing 12 contains a generally toroidal manifold or ring duct 16 for high-pressure water that encircles the central axis 14. The housing 12 also encloses, and the duct 16 also surrounds, a Pelton turbine 18 that is supported to spin about the central axis 14. Such a turbine 18 is characterised by an array of circumferentially-facing buckets 20 that are distributed angularly around the central axis 14.
(22) As best shown in
(23) The ring duct 16 is also in fluid communication with one or more elongate penstock structures 24, through which the ring duct 16 receives high-pressure water, in use, from the surrounding sea. The or each penstock structure 24 is supported by the assembly 10, in this example by the housing 12 of the assembly 10, but is otherwise self-supporting so as to project from the housing 12 into the surrounding sea.
(24) In this example, there are two penstock structures 24 in mutual and symmetrical opposition about the central axis 14. The penstock structures 24 shown here are largely straight and on parallel, substantially vertical axes parallel to the central axis 14, which is preferred for compactness and ease of installation. Upright orientation also creates a helpful gradient in hydrostatic pressure along the length of each penstock structure 24. However, in principle, each penstock structure 24 could have any suitable shape or orientation.
(25) Each penstock structure 24 is tubular and comprises an enlarged intake portion 26 upstream of a frusto-conical venturi or accelerator portion 28 that tapers in a downstream direction, in this case downwardly. An injector pipe 30 downstream of the accelerator portion 28 curves inwardly toward the central axis 14 to extend through the wall of the housing 12 into fluid communication with the ring duct 16 within the housing 12.
(26) The housing 12 is surmounted by, and supports the weight of, a generator 32, such as an alternator, and a transformer 34. The generator 32 closes an open top of the housing 12 and is coupled to the turbine 18 by a drive shaft 36 that also spins on the central axis 14. The transformer 34 is conveniently mounted on top of the generator 32 as shown in this example. However, the transformer 34 could instead be positioned elsewhere and connected to the generator 32 by cables or other conductors.
(27) As the internal features of the generator 32 and the transformer 34 are conventional, internal details of them have been omitted from the sectional views of
(28) The housing 12 also has an open bottom that cooperates with and closes the open top of a drainage receptacle 38 that serves as a base or mount for the assembly 10. The drainage receptacle 38 is hollow to define a drainage chamber within a tubular peripheral wall. The bottom of the housing 12 seals against the peripheral wall of the drainage receptacle 38, for example by being seated into an upwardly-facing groove in the peripheral wall to compress a gasket or O-ring placed in the base of the groove.
(29) The drainage receptacle 38 is in fluid communication with a submerged storage volume for holding fluid at a pressure lower than the ambient pressure defined by the hydrostatic pressure of the surrounding seawater. As will be explained, pressure within the storage volume is lowered by pumping out seawater, thus enlarging a gas pocket in a headspace above the reduced volume of seawater that remains in the storage volume. Consequently, a pump is also in fluid communication with the storage volume to create the pressure differential that stores potential energy in the seawater around the storage volume.
(30) In this example, the storage volume is a pipeline 40, meaning that the drainage receptacle 38 may conveniently be attached to, or integrated with, an accessory structure or module 42 of the pipeline 40, atop the module 42 as shown in
(31)
(32) When the valve 46 is closed as shown in
(33) When the valve 46 is opened as shown in
(34) The accelerator portion 28 accelerates the incoming flow from the intake portion 26, which therefore enters the injector pipe 30 with high velocity. At the interface between the injector pipe 30 and the ring duct 16, the high-velocity water is deflected to follow the duct 16 in a circumferential direction corresponding to that of the jets projected by the nozzles 22. The effect is that a high-pressure, high-velocity water flow impinges against the buckets 20 of the turbine 18 and so drives the turbine 18 efficiently.
(35) A Pelton turbine 18 operates most efficiently when spinning in a gas such as air or water vapour. Consequently, after impinging on the buckets 20 of the turbine 18, water drains or is evacuated from the turbine 18 into the drainage receptacle 38 and from there into the storage volume that is defined by the pipeline 40 in this example.
(36) It will also be apparent that gas trapped in the pipeline 40 or other storage volume will tend to rise into the housing 12 around the turbine 18 and will be trapped there by the domed shape of the housing 12. Gas remains trapped in the system to allow the volume of water in the pipeline 40 to change as pressure in the pipeline 40 is varied. The opposed dotted arrows within the module 42 of
(37) Turning next to
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(39) The leading towhead 56 contains a pump so that after the unit 52 has been installed, water can be pumped from within the pipes of the bundle 54 into the surrounding sea. The trailing towhead comprises a module 42 and a drainage receptacle 38 onto which the turbo-generator assembly 10 can be docked, for example after the unit 52 has been installed as shown in
(40) Pipes of the bundle 54 serve as one or more energy storage tanks that can be of any reasonable length, and therefore of any internal capacity that may reasonably be required. Such a bundle unit 52 has proven resistance to hydrostatic pressure and can be fabricated and installed in a single operation using well-known and reliable methods.
(41) As is well known in the art, pipes of the bundle 54 may be surrounded by an external carrier pipe. A carrier pipe and/or the pipes within any carrier pipe may be configured to resist the hydrostatic pressure at the operational depth. Alternatively, exposed pressure-resistant pipes of the bundle 54 may be clustered around a central core pipe or spine. A central core pipe may itself be pressure-resistant to add energy-storage capacity to the bundle 54 or it may remain flooded to act solely as a structural element.
(42) The various pipes of the bundle 54 are typically of steel but any of them could be largely of polymers or of composite materials. Additional layers or components can be added to the pipes, such as an internal liner or an outer coating. Such additional layers or components may comprise polymer, metal or composite materials. Also, pipes can be single-walled or of double-walled pipe-in-pipe (PiP) construction.
(43) Other elongate elements such as auxiliary pipes and cables may be included in the bundle 54, extending in parallel with the other pipes of the bundle 54 in well-known fashion to carry fluids, power and data signals between the towheads 56, 58. As is also conventional, longitudinally-distributed transverse spacers may hold the various pipes and other elongate elements of the bundle 54 relative to each other.
(44) A typical pipeline bundle 54 is a few kilometres in length, for example about 2 km long. Its maximum length may be constrained by the availability of land at onshore fabrication facilities such as spoolbases or yards, However, a pipeline bundle 54 can be made longer by fabricating it from multiple bundle sections coupled end-to-end. In principle, therefore, a bundle 54 assembled from two or more such bundle sections could be of any reasonable length.
(45) Thus, the bundle unit 52 is shown in
(46) Integrating the bundle 54 and the towheads 56, 58 to form the towable unit 52 allows the unit 52 to be prefabricated, assembled and tested onshore or in sheltered water before it is towed offshore for installation. Conveniently, therefore, multiple elongate elements can be towed together to an installation site as a single integral unit and installed on the seabed simultaneously in one operation. Reducing the number of subsea-connected interfaces simplifies the installation process and improves the reliability of the system, as compared with connecting units at a subsea location and performing tests there instead.
(47) The towheads 56, 58 incorporate buoyancy, or provide for buoyancy to be attached, to offset their weight during towing. For example, buoyancy may be added directly to the towheads 14, 16 by attaching buoys or buoyancy modules to them.
(48) The bundle 54 may also contribute buoyancy to the unit 52 by virtue of air or other gas contained within a sealed carrier pipe. However, as noted above, an external carrier pipe is optional; pipes of the bundle 54 may instead be clustered around a central core pipe or spine. Additional external buoyancy may also be provided on, or attached to, a carrier pipe, a core pipe or other pipes of the bundle 54.
(49) Various towing methods may be used to transport the unit 52 to an offshore installation site. In particular, the unit 52 may be towed at various depths in the water. The choice of towing depth involves a trade-off between various factors. For example, the unit 52 may be surface-towed at or near to the surface 60, which is easiest to manage. However, surface water dynamics may generate fatigue in the pipeline bundle 54, which is a factor that limits the allowable tow distance. Conversely, towing near the seabed 62 protects the bundle 54 from the influence of surface water dynamics and limits risks during subsequent lowering to the seabed 62 at the installation site. However, controlling the unit 52 is more challenging at depth and is only feasible if the contours of the seabed 62 permit.
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(51) Mid-water towing is a good compromise that ensures low-stress installation without the use of large crane vessels that depend on low sea states. This makes installation less weather-sensitive and reduces the cost of installation vessels significantly. However, mid-water towing requires precise management of buoyancy.
(52) In all towing methods, the unit 52 is held in tension by chains or lines 64 extending fore and aft from the respective towheads 56, 58 to respective installation vessels such as tugs 66. The bundle 54 acts in tension between the towheads 56, 58 during towing, with tensile loads being borne principally by a carrier pipe or core pipe of the bundle 54.
(53) The speeds of, and spacing between, the tugs 66 are adjusted to keep the unit 52 at the required depth having regard to the effect of drag forces and tension in the lines 64. Optionally, a third patrol/survey vessel 68 ahead of the leading tug 66 surveys the route and monitors the towing operation.
(54) In the CDTM, the bundle 54 is made neutrally or slightly negatively buoyant at the required depth by the addition of buoyancy and/or ballast chains spaced along its length. In the example shown, ballast chains 70 spaced along the bundle 54 add weight that offsets any positive buoyancy of the bundle 54. As a result of the added ballast weight, the bundle 54 hangs between the towheads 56, 58 as a catenary.
(55) When the unit 52 reaches an installation site, the unit 52 is lowered toward the seabed 62 while the lines 64 are paid out from the tugs 66. The unit 52 can be lowered to the seabed 62 by removing external buoyancy from the unit 52 or by adding ballast to the unit 52. The unit 52 then settles on the seabed 62 as shown in
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(58) Like numerals are used for like features in
(59) Conveniently, as shown in
(60) The modules 42 are exemplified here by a terminal or end module 42A welded to an end of the pipeline 40 and an in-line module 42B welded between neighbouring sections of the pipeline 40 disposed end-to-end. Another terminal or end module 42A will be welded in due course to the other end of the pipeline 40, to close and seal that end of the pipeline 40 on completion. As is conventional, the modules 42 could have mudmat foundations 84 as shown but other foundations such as the aforementioned piles shown in
(61) The pipeline 40 may be of single-walled construction or could instead be of twin-walled pipe-in-pipe (PiP) construction. Again, the pipeline 40 may be of steel, polymer or composite material and may comprise additional layers or components such as an internal liner or an outer coating. For example, some installation techniques such as S-lay will allow the pipeline 40 to have an outer weight coating of concrete to stabilise it on the seabed 62.
(62) In J-lay operations as shown in
(63) Pipe joints are lifted into the tower 86 to be welded to the top of a suspended pipe string. The tower 86 is shown here as being vertical for simplicity but in practice it could be pivoted or gimballed to depart from the vertical. Welding operations are performed at a welding station 88 near the base of the tower 86.
(64) A fixed lower bushing 90 beneath the welding station 88 and a travelling upper bushing or clamp 92 on the tower 86 support the pipe string in alternation. The lower bushing 90 and the travelling clamp 92 cooperate in a ‘hand-over-hand’ arrangement to lower the pipe string as successive pipe joints are added.
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(66) After the pipeline 40 has been installed, a power cable 76 extends from the modules 42A, 42B, for example to connect them to an electrical power grid via a control system as shown in
(67) Stacking major components of the assembly 10 along the vertical central axis 14 simplifies installation and maintenance, allowing the assembly 10 as a whole, or any of its major components, to be lowered from or raised to the surface together or separately. Subsea-releasable, ROV-operable fastenings may be provided between the stacked components for this purpose. In this respect, reference is made to
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(69) The assembly 10 may also be assembled or disassembled subsea. For example,
(70) Finally,
(71) The towhead 96 has integral drainage receptacles 38 on its upper horizontal face, onto which the turbo-generator assemblies 10 can be mounted. The towhead 96 is at an end of an elongate storage volume, which is defined by a parallel pair of pipeline bundles 98 in this example. Valves to control incoming fluid flow and hence power generation are not shown in these simplified drawings but could be incorporated at any suitable location in the flowpath, upstream and/or downstream of the turbines in the turbo-generator assemblies 10.
(72) As can be appreciated in the sectional views of
(73) It would of course be possible for the pipeline bundles 98 to communicate with each other and with all of the turbo-generator assemblies 10. Valves may be provided to segregate the pipeline bundles 98 and the turbo-generator assemblies 10 from each other to isolate failures and to facilitate maintenance or replacement of components.
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(78) Many other variations are possible within the inventive concept. For example, the drainage receptacle 38 could be integrated with or recessed into the storage volume or with or into any structure, such as a pipeline accessory module 42, that communicates fluidly with a storage volume such as the pipeline 40. A drainage receptacle 38, as a distinct structure, could therefore be omitted.
(79) The or each penstock structure 24 could be provided with one or more valves that are capable of controlling or blocking fluid flow. For example, one-way valves may admit inrushing water but block the egress of gas. Valves in the or each penstock structure 24 may be provided instead of, or in addition to, any valve between the assembly 10 and the storage volume, such as the valve 46 described above.
(80) Whilst it is preferred for the storage volume to comprise a pipeline or pipe bundle, the storage volume need not necessarily be an elongate structure. The storage volume could instead take other suitable pressure-resistant shapes such as spherical, part-spherical, ellipsoid or dome-shaped. Also, the storage volume need not be a wholly manufactured structure but could instead include a natural formation such as a subterranean chamber or a subsea well that has been depleted of hydrocarbons or is otherwise no longer economic to exploit.
(81) A Pelton turbine 18 is preferred for its compactness and efficiency. However, in a broad sense, the turbine could be a reversible turbine such as a Francis turbine. In that case, the generator 32 could serve as a motor to spin the turbine in reverse, thereby to expel water from the storage volume along the penstock structures 24 and out into the surrounding sea. This may make it unnecessary to provide a separate pump to evacuate the storage volume.
(82) The apparatus of the invention can be used underwater at any location where it may be submerged at substantial depth in a body or expanse of water. References in this specification to the sea are therefore intended to encompass or exemplify use of the invention in other suitably deep bodies of water, for example lakes.