Electrical filter structure
11725836 · 2023-08-15
Assignee
Inventors
Cpc classification
F24F8/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F8/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B03C3/08
PERFORMING OPERATIONS; TRANSPORTING
B03C3/016
PERFORMING OPERATIONS; TRANSPORTING
B01D46/023
PERFORMING OPERATIONS; TRANSPORTING
B60H3/0078
PERFORMING OPERATIONS; TRANSPORTING
F24F8/194
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/0407
PERFORMING OPERATIONS; TRANSPORTING
B01D46/50
PERFORMING OPERATIONS; TRANSPORTING
B03C3/28
PERFORMING OPERATIONS; TRANSPORTING
B03C2201/10
PERFORMING OPERATIONS; TRANSPORTING
B01D46/0032
PERFORMING OPERATIONS; TRANSPORTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B03C2201/04
PERFORMING OPERATIONS; TRANSPORTING
B03C3/47
PERFORMING OPERATIONS; TRANSPORTING
B03C3/368
PERFORMING OPERATIONS; TRANSPORTING
B03C3/60
PERFORMING OPERATIONS; TRANSPORTING
A61L2209/111
HUMAN NECESSITIES
B60H3/0608
PERFORMING OPERATIONS; TRANSPORTING
B03C3/12
PERFORMING OPERATIONS; TRANSPORTING
B03C3/017
PERFORMING OPERATIONS; TRANSPORTING
F24F8/167
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F8/192
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B03C3/017
PERFORMING OPERATIONS; TRANSPORTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
B01D46/02
PERFORMING OPERATIONS; TRANSPORTING
B01D46/50
PERFORMING OPERATIONS; TRANSPORTING
B01D46/86
PERFORMING OPERATIONS; TRANSPORTING
B01D53/00
PERFORMING OPERATIONS; TRANSPORTING
B03C3/08
PERFORMING OPERATIONS; TRANSPORTING
B03C3/12
PERFORMING OPERATIONS; TRANSPORTING
B03C3/36
PERFORMING OPERATIONS; TRANSPORTING
B03C3/47
PERFORMING OPERATIONS; TRANSPORTING
F24F8/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F8/167
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
This publication discloses an electrostatic filter construction, to be positioned in air ducts or ventilation channels, which electrostatic filter construction includes a charging unit, which charges the particles to be filtered into a first electric potential and arranged in the filter construction in the path of the air flow before filter elements, electrically conducting electrodes connected to a second electric potential different to the potential of the charged particles and set substantially parallel to the direction of the airflow, and bag shaped filter elements positioned after the charging unit in the path of the air flow. According to the invention each bag shaped filter element has at least one designated UV-light source and an element of photo catalytic material like TiO.sub.2.
Claims
1. An electrostatic filter construction comprising: a charging unit, which charges particles to be filtered into a first electric potential and which is arranged in the electrostatic filter construction in a path of an air flow before filter elements, electrically conducting electrodes connected to a second electric potential different to the first electric potential of the charged particles and set substantially parallel to the path of the air flow, wherein the filter elements are positioned after the charging unit in the path of the air flow, and wherein filter each filter element has at least one designated UV-light source and an element of photo catalytic material.
2. The electrostatic filter construction according to claim 1, wherein the electrostatic filter construction is positioned in air ducts or ventilation channels and the filter elements are bag shaped.
3. The electrostatic filter construction according to claim 1, wherein bag shaped filter elements are positioned around the electrodes, and inside the bag shaped filter elements are positioned UV-light sources and photo catalytic material which is TiO.sub.2.
4. The electrostatic filter construction according claim 2 wherein the at least one designated UV-light source and the element of photo catalytic material are positioned in front of the bag shaped filter element in the path of the air flow.
5. The electrostatic filter construction according to claim 1 wherein the electrically conducting electrodes are covered with photo catalytic material TiO.sub.2 or an equivalent photo catalytic material and connected electrically to ground potential or to opposite polarity than high voltage unit for corona discharge before the electrically conducting electrodes.
6. The electrostatic filter construction according to claim 1, wherein the charging unit comprises corona strips including brush like extensions directed against the air flow.
7. The electrostatic filter construction according to claim 6, wherein the corona strips are connected to negative high voltage.
8. The electrostatic filter construction according to claim 2, wherein the bag shaped filter elements comprise a layer of particle filter media and of gas filter media.
9. The electrostatic filter construction according to claim 2, wherein the bag shaped filter elements comprise multiple subfilters.
10. The electrostatic filter construction according to claim 2, wherein the bag shaped filter elements are disposable.
11. The electrostatic filter construction according to claim 2, wherein inside the bag shaped filter elements are electrodes connected to a voltage, said voltage having a polarity which is opposite to the voltage of the charging unit.
12. The electrostatic filter construction according to claim 2, wherein the bag shaped filter elements are made of electrically conducting material.
13. The electrostatic filter construction according to claim 2, wherein one side of the bag shaped filter elements is covered with TiO.sub.2 and this side is exposed to UV-light.
14. The electrostatic filter construction according to claim 1, wherein the electrostatic filter construction is connected to a mobile communication device.
15. The electrostatic filter construction according to claim 14, wherein the electrostatic filter construction is an integral part of the mobile communication device.
16. An air cleaning method, where an air flow is created and which method comprises the steps of: in a charging unit, charging the particles to be filtered into a first electric potential before the particles enter filter elements, attracting the charged particles by electrically conducting electrodes connected to a second electric potential different from the potential of the charged particles and set substantially parallel to a path of the airflow, guiding the charged air through filter elements positioned after the charging unit in the path of the air flow, and directing UV-light in or close to each bag shaped filter element and placing photo catalytic material close to the UV-light.
17. The air cleaning method according to claim 16, wherein the filter elements are bag shaped.
18. The air cleaning method according to claim 17, further comprising positioning the bag shaped filter elements around the electrically conducting electrodes, and positioning inside the bag shaped filter; UV-light sources and photo catalytic material elements which are TiO.sub.2.
19. The air cleaning method according to claim 16, further comprising positioning at least one designated UV-light source and an element of photo catalytic material in front of the bag shaped filter element in the direction of the air flow.
20. The air cleaning method according to claim 16, further comprising covering the electrically conducting electrodes with photo catalytic material TiO.sub.2 or an equivalent photo catalytic material and connecting electrically conducting electrodes electrically to ground potential.
21. The air cleaning method according to claim 16, wherein the charging unit comprises corona strips including brush like extensions directed against the air flow.
22. The air cleaning method according to claim 21, wherein the corona strips are connected to negative high voltage.
23. The air cleaning method according to claim 17, wherein the bag shaped filter elements comprise a layer of particle filter media and a layer of gas filter media.
24. The air cleaning method according to claim 17, wherein the bag shaped filter elements comprise multiple subfilters.
25. The air cleaning method according to claim 17, wherein the bag shaped filter elements are disposable.
26. The air cleaning method according to claim 16, wherein inside the bag shaped filter elements are electrodes connected to a voltage opposite to the voltage of the charging unit.
27. The air cleaning method according to claim 17, wherein the bag shaped filter elements are made of electrically conducting material.
28. The air cleaning method according to claim 17, wherein one side of the bag shaped filter elements is covered with TiO.sub.2 and this side is exposed to UV-light.
29. The air cleaning method according to claim 16, wherein the electrostatic filter construction is connected to a mobile communication device.
30. The air cleaning method according to claim 29, wherein the electrostatic filter construction is an integral part of the mobile communication device.
31. A mobile filter unit comprising: a mobile communication device, and a filter unit connected to the mobile communication device, wherein the filter unit comprises: an air inlet, a fan for generating an air flow from behind of the mobile communication device, a high voltage unit for charging the air flow and particles in the air flow, TiO2-covered electrodes in the air flow connected to opposite polarity than the high voltage unit, UV-LEDs illuminating the TiO2-covered electrodes, and an outlet for the air flow directed towards of a user of the mobile communication device.
32. The mobile filter unit according to claim 31, wherein the electrodes are as filter consumable filter unit and the TiO2-covered electrodes are from aluminium, plastic or other suitable conductive materials and are forming a low pressure drop from.
33. The mobile filter unit according to claim 31, wherein the mobile filter unit includes a removable particle filter.
Description
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(29) In the following, the invention is examined with the aid of the following terms: 1 charging section 2 separation section, electrostatic filter 3 ion path 4 corona wire 5 positively charged particle 6 air flow 7 fibre filter 8 metal mesh 9 separation plate 10 charging unit 11 high voltage 12 fibre filter 13 activated carbon filter 14 positive metal electrode of the activated carbon filter or TiO.sub.2 covered electrodes 15 earthed electrode of the activated carbon filter 16 UV-light sources 17 corona brushes 18 Cover plate of the charging unit 19 High voltage unit 20 Corona strip 21 Corona strip insulators 22 Frame of the electrode unit 23 Wirings of the electrodes 14 and UV-light sources 24 Support poles for the filter bags 14 25 Electrode unit 26 Filter bag unit 27 Particle filter media 28 Gas filter media 29 Filter mounting frame 30 Sub-filters 31 Grounding 32 UV-transformer 33 Positive voltage transformer 34 Positive voltage electrodes 35 Input for positive voltage 36 Protective grid in AHU solution 37 High voltage sockets 38 Corrugated filter media 39 Contactor for grounding 40 Contact for high voltage 41 Contact for high voltage 42 Fixed mounting rail 43 Adjustable mounting rail 44 Charging unit frame 45 Mobile communication device, mobile phone 46 Camera optics 47 portable filter unit 48 Removable particle filter 49 Transformer 50 High voltage unit 51 Fan 52 Support bar 53 Outlet for the air flow 54 Plug in 55 Plug 56 Particle sensor 57 CO.sub.2 sensor 58 Monitor unit 61 Connector for grounding the plates (4.) or supplying electrical current for them 62 Negative ion output, carbon fiber type or similar 63 UV-A penetrable plastic sheet 64 Conductive sheet, metal or other conductive material 65 UV-A penetrable plastic sheet (same as 3.) 66 TiO.sub.2 or other Nano coating in both sides of sheets 67 UV-LED stripes mounted against plastic sheets. Protected against dust, moisture and heat 68 Connector for UV-LED power supply 69 Mechanical filter, bag filter
(30) In accordance with one preferred embodiment of the invention in
(31) Electrodes 14 are positioned parallel to the air flow and covered with a suitable photo catalytic material like TiO.sub.2. The electrodes 14 are typically aluminium, also other metals or other electrically conductive material may be used. On these electrode plates are positioned UV-light sources 16 on both sides of the electrode. These light sources 16 are typically LED (Light emitting Diodes) light sources assembled on suitable substrate, in this case a longitudinal circuit board extending deep into the filter bag 15. Typically the light source elements are as long as the electrodes 14. On the other hand the electrodes 14 extend almost to the end of the filter bags 15. The ratio of the length of the electrode 14 to the length of the filter bag 15 is typically around 70%, advantageously in the range of 50-95%. Wiring 23 feeds energy to the light sources 16 and as well takes care of the grounding of the electrodes 14.
(32) Using UV-C light LED lights are installed on both sides of electrode. The main target with UV-C radiation is to destroy DNA structure of the organic material captured to the filter media. UV-A and UV-B light can also be installed in both sides of electrodes and be mainly used for photocatalytic oxidation.
(33) Using UV-A and UV-B led lights can also be installed inside between electrode plates (
(34) These light sources 16 are typically LED (Light emitting Diodes) light sources assembled on suitable substrate, in this case a longitudinal circuit board extending deep into the filter bag 15. Typically the light source elements are slightly shorter than electrodes 14. On the other hand the electrodes 14 extend almost to the end of the filter bags 15.
(35) In one preferred embodiment of the invention the filter bag unit 26 (without the charging unit 25) is disposable, in other words the filter bags 15 will not be cleaned but replaced by a new unit when dirty. This saves essentially maintenance time and cost.
(36) Photo catalytic material like TiO.sub.2 may also be positioned in the filter bags 15 with suitable process like with wet and dry methods. In the wet method, the nano-TiO.sub.2 in anatase phase of TiO.sub.2 is in liquid solution which is sprayed onto the substrate. In the dry method the anatase phase of TiO.sub.2 is in powder form and then led through the substrate material. Nano-coating methods such as spraying, dipping and ultra sound treating may be used.
(37) First filter media to against UV-light source will be treated with photo catalyst and it can be: non woven activated carbon filter media electret filter material coarse filter material
combination and or mix of the filter material named above other filter material
(38) In
(39) In accordance with
(40) The frame 44 is typically square, also rectangle form for the frame 44 is a possible form for the frame 44. High voltage is input to the to the corona strips 20 from high voltage unit 19 of the charging unit 10. The high voltage is typically negatively charged. The corona strips 20 are insulated from the frame 44 by insulators 21. During operation cover unit 18 will be placed into the frame 44.
(41) In operation the charging unit 10 will be placed above the construction of
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(43) The above described filter construction is a new effective solution to purify particle and gaseous contaminants. This invention can be used as integrated air purifier when installed in ventilation system for purifying fresh-, re-circulated or exhaust air. It can also be installed inside a casing with fan and power supply as a stand-alone air purifier. Invention can be used to replace regular filters used in Air Handling Units (AHU) having following functions: It will charge the air airflow thus enhance capturing efficiency for particles, it has photo catalytic oxidation function (PCO) as well as sterilizing ones too.
(44) Inside filter bag's frame is installed for charging the airflow, high voltage unit (input 220-240 V, 50/60 Hz, output 12V or 24V with 6-15 kV) and for LED UV-light, electronic transformer (input 220-240 V, 50/60 Hz, output 12V).
(45) Filter bag 15 has supporting poles 24 inside pockets where electrodes 14 (material can be varied) are positioned and are coated with a photo catalytic material like TiO.sub.2 that is photo catalytically active with UV-light (here can be used, based on purpose A, B or C-UV light or combination of lights. LED UV-lights 16 are connected to the electrodes 14 such that they are close to (0.5-20 mm) to the filter media.
(46) The filter bags 15 and electrodes 14 can be electrically connected together with connectors, thus only one electric cable connection and earth cable connection is needed to one filter bag 15/electrode 14. When installing filterbags inside AHU, existing filter frame can be used without any change only 220/240 V and earth cable need to be connected.
(47) In advantageous embodiments of the invention the invention includes filter bags 15, charger unit 10 and a photo catalytic element with UV-light sources 16 and photo catalytic material, e.g. TiO.sub.2. Further, the filter bags 15 are advantageously disposable.
(48) In accordance with
(49) In accordance with
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(51) Anatase phase TiO2 band gap is 3.2 eV.
(52) Installing LED based UV lamps are much cheaper but light density is low thus they must be installed nearby surfaces to be radiated.
(53) This invention has very small initial investment cost and low running costs comparing the existing separate solution available in the market.
(54) In
(55) As can be seen from
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(57) The bags materials may be the following: Inner bag 27 (
(58) The referred classifications are based on EN799 standard can be found e.g. on web page: http://apps.who.int/medicinedocs/en/d/Js14065e/12.html#Js14065e.12
(59) Particulate matter in ISO 16890 describes a size fraction of the natural aerosol (liquid and solid particles) suspended in ambient air. The symbol ePMx describes the efficiency of an air cleaning device to particles with an optical diameter between 0.3 μm and x μm. The following particle size ranges are used in the ISO 16890 series for the listed efficiency values.
(60) Optical particle diameter size ranges for the definition of the efficiencies, ePMx
(61) TABLE-US-00001 Efficiency Size range, μm ePM10 0.3 ≤ × ≤ 10 ePM2.5 0.3 ≤ × ≤ 2.5 ePM1 0.3 ≤ × ≤ 1
(62) These materials may be impregnated for removal/adsorption/absorption of different gases, one for SO.sub.2 and the other for NO.sub.X.
(63) The inner media bag 27, which can also be the only filter bag, can be impregnated by TiO.sub.2 for better photo catalytic oxidation function. It can also be impregnated against gases PCO is not effective enough. There are several alternatives for suitable combinations of substrates/impregnates. Some are non woven activated carbon filter media electret filter material coarse filter material combination of above mention filter materials.
(64) Like for sulphur dioxide impregnation can be done by various methods using different impregnates like KOH and KMnO.sub.4. The impregnation process can be done with wet and dry methods. In the wet method the impregnant is in water solution which is sprayed onto the substrate. In the dry method the impregnant in powder form is aerosolised and then led through the substrate material.
(65) The capacity of the gas filter is related to the mass of impregnant deposited on the substrate material. On the other hand, the deposited impregnant increases the pressure drop of the fibrous filter, or may reduce the adsorption capacity of other gaseous impurities in case of impregnation of the non-woven activated carbon substrate. Therefore the optimum amount of impregnant depends on the impregnant/substrate combination.
(66) By using filter bags 15 with dimension 592*592*592 mm one filter unit with 10 bags would have 7 m.sup.2 filter surface. With ten 500*500 mm.sup.2 electrodes 14 covered on both sides with TiO.sup.2 in each filter bag 15 each filter unit would have 5 m.sup.2 TiO.sub.2 covered surface.
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(72) In accordance with the invention the polarities of the corona brushes 17 and positive electrodes 34 may be reversed.
(73) In accordance with
(74) Additional monitoring device 58 consists of carbon dioxide sensor 57 and/or particle sensor 56. The device is connected directly to filter units pin out 54 connector and has itself a pin 55 for further connection.
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(78) In accordance with
(79) This solution can be used as a stand alone filtration system (PECO). The number, width and depth of the plates can be adjusted.
(80) Plates can be easily removed from the frame and they are also washable.
(81) Different types of coatings, corona discharge points, LEDs and sheet materials can be used.
(82) In accordance with
(83) UV-A penetrable plastic sheets 63 and 65 on both sides of a conductive sheet 64 of metal or other conductive material. TiO.sub.2 or other Nano coating is used on both sides of sheets. In addition UV-LED stripes 67 are mounted against plastic sheets 63 and 65, also protected against dust, moisture and heat. The above structure is positioned inside a mechanical filter 69, bag filter in this solution.
(84) In
(85) If the unit is completely in front of other filter unit, the amount of sheets can be customized.
(86) The solution of
(87) Instead of TiO.sub.2 materials like carbon-doped titanium dioxide (C—TiO.sub.2), ZnO (https://www.hindawi.com/journals/ijp/2013/795060/) or Nanocomposite coating of TiO2 and Polytetrafluoroethylene (http://onlinelibrary.wiley.com/doi/10.100.sup.2/adma.201201037/abstract) could be used as photo catalytic material.
(88) The light sources 16 are advantageously LEDs typically with the following properties:
(89) Power/led: 0.06-1 W
(90) Wavelength in following ranges: 300-420 nm