Press hardened part with high resistance to delayed fracture and a manufacturing process thereof

Abstract

A press hardened coated steel part with high resistance to delayed fracture, the coating containing (Fe.sub.x—Al.sub.y) intermetallic compounds resulting from the diffusion of iron into an aluminum or an aluminum-based alloy, or an aluminum alloy of a precoating, wherein the chemical composition of the steel includes, in weight: 0.16%≤C≤0.42%, 0.1%≤Mn≤3%, 0.07%≤Si≤1.60%, 0.002%≤Al≤0.070%, 0.02%≤Cr≤1.0%, 0.0005≤B≤0.005%, 0.002%≤Mg≤0.007%, 0.002%≤Ti≤0.11%, 0.0008%≤O≤0.005%, wherein (Ti)×(O).sup.2×10.sup.7≤2, 0.001%≤N≤0.007%, 0.001%≤S≤0.005%, 0.001%≤P≤0.025% and optionally one or more elements selected from the list of: 0.005%≤Ni≤0.23%, 0.005%≤Nb≤0.060%, the remainder being Fe and unavoidable impurities, and wherein the microstructure includes at least 95% martensite.

Claims

1. A press hardened coated steel part, comprising a base of steel and a coating, the coating containing (Fex-Aly) intermetallic compounds resulting from the diffusion of iron into an aluminum or an aluminum-based alloy, or an aluminum alloy of a precoating, wherein the chemical composition of the steel comprises, in weight: 0.16%≤C≤0.42% 0.1%≤Mn≤3% 0.07%≤Si≤1.60% 0.002%≤Al≤0.070% 0.02%≤Cr≤1.0%, 0.0005≤B≤0.005% 0.002%≤Mg≤0.007% 0.002%≤Ti≤0.11% 0.0008%≤0≤0.005% wherein (Ti)×(0).sup.2×107≤2 0.001%≤N≤0.007% 0.001%≤S≤0.005% 0.001%≤P≤0.025% and optionally one or more elements selected from: 0.005%≤Ni≤0.23%, and 0.005%≤Nb≤0.060%, a remainder being Fe and unavoidable impurities, and wherein a microstructure of the steel includes at least 95% martensite, by area or volume fraction; wherein a tensile strength of the press hardened steel part is between 1400 and 2000 MPa; and wherein, the press hardened steel part has a resistance to delayed fracture greater than or equal to 3×10.sup.16×TS.sup.−4.345+100, wherein TS is said tensile strength.

2. The press hardened coated steel part as recited in claim 1 wherein, 0.18%≤C≤0.35%.

3. A press hardened coated steel part, comprising a base of steel and a coating, the coating containing (Fex-Aly) intermetallic compounds resulting from the diffusion of iron into an aluminum or an aluminum-based alloy, or an aluminum alloy of a precoating, wherein the chemical composition of the steel comprises, in weight: 0.16%≤C≤0.42% 0.55%≤Mn≤1.40% 0.07%≤Si≤1.60% 0.002%≤Al≤0.070% 0.02%≤Cr≤1.0%, 0.0005≤B≤0.005% 0.002%≤Mg≤0.007% 0.002%≤Ti≤0.11% 0.0008%≤0≤0.005% wherein (Ti)×(0).sup.2×107≤2 0.001%≤N≤0.007% 0.001%≤S≤0.005% 0.001%≤P≤0.025% and optionally one or more elements selected from: 0.005%≤Ni≤0.23%, and 0.005%≤Nb≤0.060%, a remainder being Fe and unavoidable impurities, and wherein a microstructure of the steel includes at least 95% martensite, by area or volume fraction.

4. The press hardened coated steel part as recited in claim 1 wherein, 0.07%≤Si≤0.30%.

5. A press hardened coated steel part, comprising a base of steel and a coating, the coating containing (Fex-Aly) intermetallic compounds resulting from the diffusion of iron into an aluminum or an aluminum-based alloy, or an aluminum alloy of a precoating, wherein the chemical composition of the steel comprises, in weight: 0.16%≤C≤0.42% 0.1%≤Mn≤3% 0.07%≤Si≤1.60% 0.002%≤Al≤0.070% 0.02%≤Cr≤1.0%, 0.0005≤B≤0.005% 0.002%≤Mg≤0.007% 0.002%≤Ti≤0.11% 0.0008%≤0≤0.005% wherein (Ti)×(0).sup.2×107≤2 0.001%≤N≤0.007% 0.001%≤S≤0.005% 0.001%≤P≤0.025% and optionally one or more elements selected from: 0.005%≤Ni≤0.23%, and 0.005%≤Nb≤0.060%, a remainder being Fe and unavoidable impurities, wherein a microstructure of the steel includes at least 95% martensite, by area or volume fraction; and wherein an average size d.sub.av of oxides, carbonitrides, sulfides and oxisulfides is less than 1.7 μm and wherein at least one of conditions (C1) or (C2) is fulfilled: (C1): the sum N(MgO+MgO—Al.sub.2O.sub.3) of the numbers of MgO and MgO—Al.sub.2O.sub.3 particles per area unit is higher than 90 per mm.sup.2, (C2): the number N(MgO-TixOy) of MgO-TixOy particles per area unit is higher than 100 per mm.sup.2 with the average size lower than 1 μm.

6. The press hardened coated steel part as recited in claim 1, wherein the microstructure contains bainite and/or ferrite.

7. The press hardened coated steel part as recited in claim 1, wherein a thickness of the coated steel part is comprised between 0.8 and 4 mm.

8. The press hardened coated steel part as recited in claim 1, wherein a yield stress is higher than 1000 MPa.

9. A process for manufacturing a press hardened coated steel part according to claim 1, comprising the following and successive steps: providing liquid steel comprising by weight: 0.16%≤C≤0.42%, 0.1%≤Mn≤3%, 0.07%≤Si≤1.60%, 0.002%≤Al≤0.070%, 0.02%≤Cr≤1.0%, 0.0005≤B≤0.005%, 0.002%≤Ti≤0.11%, 0.001%≤0≤0.008% wherein (Ti)×(0).sup.2×107≤2, 0.001%≤N≤0.007%, and optionally: 0.005%≤Ni≤0.23%, 0.005%≤Nb≤0.060%, 0.001%≤S≤0.005%, and 0.001%≤P≤0.025%, a remainder being Fe and unavoidable impurities, then; adding Mg or Mg-alloy at a temperature T.sub.addition so as to obtain a further liquid steel with a chemical composition by weight: 0.16%≤C≤0.42%, 0.1%≤Mn≤3%, 0.07%≤Si≤1.60%, 0.002%≤Al≤0.070%, 0.02%≤Cr≤1.0%, 0.0005≤B≤0.005%, 0.002%≤Mg≤0.007%, 0.002%≤Ti≤0.11%, 0.0008%≤0≤0.005%, wherein (Ti)×(0).sup.2×107≤2, 0.001%≤N≤0.007%, 0.001%≤S≤0.005%, 0.001%≤P≤0.025%, and optionally one or more elements selected from: 0.005%≤Ni≤0.23%, and 0.005%≤Nb≤0.060%, a remainder being Fe and unavoidable impurities, the temperature T.sub.addition being between T.sub.liquids and (T.sub.liquids+70° C.); then casting the liquid steel in the form of a semi-product, a duration t.sub.D elapsing between the addition of Mg or Mg alloy and the solidification start of the liquid steel being less than 30 minutes; then heating the semi-product at a temperature between 1250 and 1300° C. so to obtain a heated semi-product; then rolling the semi-product so to obtain a rolled steel sheet; then precoating the rolled steel sheet with aluminum or aluminum-based alloy, or aluminum alloy so to obtain a precoated steel sheet; then cutting the precoated steel sheet so to obtain a precoated steel blank; then heating the precoated steel blank so to obtain a heated blank with a full austenitic structure; then hot press forming the heated blank so to obtain a hot press formed part, then cooling the hot press formed part while maintaining the hot press formed part in a press tooling so as to obtain a press hardened coated steel part with a microstructure comprising at least 95% martensite, by area or volume fraction; wherein a tensile strength of the press hardened steel part is between 1400 and 2000 MPa; and wherein, the press hardened steel part has a resistance to delayed fracture greater than or equal to 3×10.sup.16×TS.sup.−4.345+100, wherein TS is said tensile strength.

10. The process as recited in claim 9, wherein the duration t.sub.D is less than 1 minute.

11. The process as recited in claim 9, wherein the duration t.sub.D is less than 10 s.

12. The process as recited in claim 9, wherein a cooling rate Vs at a surface of the semi-product is higher than 30° C./s.

13. The process as recited in claim 9, wherein the heating of the precoated steel blank is performed up to a temperature Om between 890 and 950° C. and a total dwell time t.sub.m between 1 and 10 minutes.

14. The process as recited in claim 9, wherein the heating of the precoated steel blank is performed in a furnace with an atmosphere having a dew point comprised between +10 and +25° C.

15. The process as recited in claim 9, wherein a thickness of the precoated steel sheet is comprised between 0.8 and 4 mm.

16. The process as recited in claim 9, wherein a yield stress of the press hardened coated steel part is higher than 1000 MPa.

17. A method for fabrication of structural or safety parts of motor vehicles comprising performing the process as recited in claim 9.

18. A method for fabrication of structural or safety parts of motor vehicles comprising using the press hardened coated steel as recited in claim 1.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention will now be described in details and illustrated by examples without introducing limitations, with reference to the appended figures among which:

(2) the FIG. 1 illustrates the distribution size of a population of particles in a press hardened part according to the invention.

(3) the FIG. 2 illustrates the distribution size of a population of particles in a reference press hardened part.

(4) the FIG. 3 illustrates the delayed fracture threshold as a function of the Tensile strength, for press hardened parts of the invention and for reference press hardened parts.

(5) the FIG. 4 illustrates the behaviour in dilatometry test of a press hardened part according to an embodiment of the invention, and of a reference press hardened part.

(6) according to another embodiment of the invention, the FIG. 5 illustrates bainite formation that has occurred while cooling, in presence of Mg-containing particles in a press hardened part according to the invention.

DETAILED DESCRIPTION

(7) The composition and the microstructural features of the press hardened part according to the invention will be now explained. The steel composition comprises, or particularly consists of the following elements, expressed in weight: a carbon content comprising between 0.16% and 0.42%. This element plays a major role in the quenchability and the tensile strength obtained after press hardening. Below a content of 0.16% by weight, the tensile strength level TS of 1400 MPa cannot be reached after press hardening. Above a content of 0.42% by weight, the risk of delayed fracture would be increased to such a level than costly coating or element additions, dew point control, would have to be implemented.

(8) With a carbon content comprised between 0.18% and 0.35% by weight, the targeted properties can be obtained stably while keeping the weldability at a satisfactory level and limiting the production costs. in addition to its role as deoxidizer, manganese increases the quenchability: its content has to be greater than 0.1% by weight to obtain a sufficiently low transformation start temperature Ms (austenite.fwdarw.martensite) during cooling in the press, which makes it possible to increase the tensile strength of the press hardened part. An increased resistance to delayed fracture can be obtained by limiting the manganese content to 3%. Manganese segregates to the austenitic grain boundaries and increases the risk of intergranular rupture in the presence of hydrogen. A manganese content comprised between 0.55% and 1.40% is more particularly adapted for obtaining higher stress corrosion resistance. the silicon content of the steel is comprised between 0.07% and 1.60% by weight: with silicon content over 0.07%, an additional hardening can be obtained and the silicon contributes to the deoxidation of the liquid steel. The content thereof must however be limited to 1.60% in order to avoid the excessive formation of surface oxides that would impair the coatability in hot-dip process. Under this respect, the silicon content is preferably lower than 0.30%. in amount higher than or equal to 0.002%, aluminum is an element enabling deoxidation in the liquid metal during elaboration, and contributing to the precipitation of nitrogen. When its content is over 0.070%, it can form coarse aluminates during steelmaking which tend to reduce the ductility. chromium increases the quenchability and contributes to obtaining of the tensile strength level desired after press hardening. Above a content equal to 1.0% by weight, the effect of chromium on the homogeneity of the mechanical properties in the press hardened part is saturated. At a quantity higher than 0.02%, this element contributes to increase the tensile strength. at a content higher than 0.0005% by weight, boron increases significantly the quenchability. By diffusing into the austenite grain boundaries, it exerts a favorable influence by preventing the intergranular segregation of phosphorus. Over 0.005%, the effect of B is saturated. Magnesium is a particularly important element in the invention: a content not less than 0.002% by weight is required to create a sufficient number of particles such as MgO, MgO—Al.sub.2O.sub.3 or fine MgOTixOy per area unit, in order to trigger efficiently bainite and/or ferrite formation, and/or to refine the martensitic laths structure, during the cooling step of the part in hot press forming. As explained further, the inventors have put in evidence that the presence of bainite and/or ferrite in the presence of these particles, in a martensitic matrix, even in amount less than 5% in area fraction, increase significantly the resistance to delayed fracture without reducing notably the tensile stress. A magnesium content higher than 0.007% leads to a too high deoxidation level, thus the oxygen content can be too low to provide a sufficient number of particles that are active with respect to bainite and/or ferrite formation, and/or martensite refinement. a titanium content not less than 0.002% by weight is necessary to combine with nitrogen. Therefore, titanium protects boron from binding with nitrogen, and free boron is available for increasing quenchability. A titanium content not higher than 0.011% by weight makes it possible to avoid coarse titanium carbonitrides precipitation at the liquid stage, which would drastically reduce the toughness of the press hardened part. an oxygen content not less than 0.0008% makes it possible to create a sufficient number of oxides per area unit, which trigger efficiently bainite and/or ferrite formation, and/or martensite refinement. However, when the oxygen content is higher than 0.005%, oxides tend to coarsen and the number of active particles per area unit is reduced. Titanium and oxygen contents must be selected not only individually, but also each other in consideration: more specifically, (Ti)×(O).sup.2×10.sup.7 has to be not higher than 2, the Ti and O contents being expressed in weight percent.

(9) When (Ti)×(O).sup.2×10.sup.7 is higher than 2, coarse oxides precipitate, and bainite and/or ferrite formation, and/or martensite refinement, tend to occur more scarcely.

(10) The inventors have also evidenced that high resistance to delayed fracture is obtained when some features of the particles are present: the average size of oxides, carbonitrides, sulfides and oxisulfides is less than 1.7 μm. The average size d.sub.av of particles features is measured by observations on polished specimens with a Scanning Electron Microscope. At least 2000 particles are considered in order to obtain statistically representative data. Once the presence of a particle is identified, its nature is determined through Energy Dispersive Spectrometry by scanning of the whole particle. The maximum (d.sub.max(i)) and minimum (d.sub.min(i)) size of each particle (i) is determined through image analysis, then the average size d.sub.av(i) of each particle is calculated by: ((d.sub.max(i))+(d.sub.min(i))/2, then d.sub.av is obtained as the mean value of d.sub.av(i) for the (i) particles, irrespectively of their nature (oxides, carbonitrides, sulfides or oxisulfides) Without wishing to be bound by a theory, it is believed that an average size of particles less than 1.7 μm increases the delayed fracture resistance since higher (surface/volume) ratio of the particles leads to an enhancement of bainite and/or ferrite formation, and/or martensite refinement. Furthermore, the limitation of day below 1.7 μm contributes to reduce the risk of fracture initiation under external stress.

(11) The inventors have also evidenced that higher resistance to delayed fracture is obtained when at least one of the two conditions, referenced as (C1) and (C2) regarding the features of certain particles, is fulfilled: (C1): the sum N.sub.(MgO+MgO-Al2O3) of MgO and MgO—Al.sub.2O.sub.3 particles per area unit is higher than 90 per mm.sup.2, (C2): the number N.sub.(MgO-TixOy) of MgO-TixOy particles per area unit is higher than 100 per mm.sup.2, the average size of which is lower than 1 μm.

(12) The inventors have put into evidence that these particles are stable with respect of the thermomechanical treatment experienced by the blanks during hot press forming, i.e. with respect of the heating in the austenitic domain up to 950° C. and of the deformation during press forming, since it has been observed that these particles do not fracture even in the most deformed areas of the parts. Thus, the features of the particles (nature, size, number) in the blanks before press hardening are similar to the ones on the parts after press hardening.

(13) Without wishing to be bound by a theory, it is believed that the Mg-containing oxides (i.e. MgO, MgO—Al2O3, MgO-TixOy) are especially efficient for enhancing bainite and/or ferrite formation, and/or martensite refinement during the cooling step in hot press forming, which in turn increases resistance to delayed fracture, and that the number of these oxides must be sufficiently high in order to obtain a positive effect.

(14) a nitrogen content higher than over 0.001% makes it possible to obtain precipitation of (Ti (CN), or Ti—Nb(VN) or Nb(CN) if Nb is present, which restricts the austenite grain growth. The content must however be limited to 0.007% so as to avoid the formation of coarse nitrides/carbonitrides precipitates.

(15) In excessive quantities, sulfur and phosphorus tend to increase brittleness. This is why the sulfur content is limited to 0.005% by weight in order to avoid a too high formation of sulfides and oxisulfides. A very low sulfur content, i.e., below 0.001%, is however unnecessarily costly to achieve insofar as it does not provide significant additional benefit.

(16) For similar reasons, the phosphorus content is comprised between 0.001% and 0.025% by weight. In excessive content, this element segregates into the joints of the austenitic grains and increases the risk of delayed fracture by intergranular rupture.

(17) Optionally, the steel composition may also comprise nickel in a content comprised between 0.005 and 0.23% by weight. When located at the surface of the press hardened steel substrate, Ni reduces significantly the sensitivity to delayed fracture, mainly by creating a barrier against penetration of hydrogen into the blank at high temperature. No improvement can be present when Ni content is less than 0.005%. However, since nickel addition is costly, its optional addition is limited to 0.23%.

(18) The steel composition may also optionally comprise niobium: when present in a content higher than 0.005% by weight, Nb forms carbonitrides which can contribute to restrict the austenite grain growth during heating of the blanks. However, its content must not be higher than 0.060% because of its capacity to limit recrystallization during hot rolling, which increases the rolling forces and the fabrication difficulty.

(19) The remainder of the steel composition is iron and unavoidable impurities resulting from elaboration.

(20) The fabrication process of the press hardened part according to the invention will be now explained:

(21) Liquid steel is provided comprising: 0.16%≤C≤0.42%, 0.1%≤Mn≤3%, 0.07%≤Si≤1.60%, 0.002%≤Al≤0.070%, 0.02%≤Cr≤1.0%, 0.0005≤B≤0.005%, 0.002%≤Ti≤0.11%, 0.001%≤O≤0.008%, wherein 0.05≤(Ti)×(O).sup.2×10.sup.7≤2, 0.001%≤N≤0.007%, and optionally: 0.005%≤Ni≤0.23%, 0.005%≤Nb≤0.060%, 0.001%≤S≤0.005%, 0.001%≤P≤0.025%, the remainder being Fe and unavoidable impurities.

(22) At this stage, the oxygen content of the liquid steel takes into account that this content can be slightly reduced due to the further deoxidation by magnesium.

(23) Addition of Mg is performed at the steel shop, either while liquid steel is in a ladle, a tundish placed between a ladle and a continuous casting facility, or in a device placed at the upper section of a continuous casting facility while the steel is fully liquid and starts to solidify immediately afterwards. Due to the low boiling temperature of Mg, this addition is preferably performed through a wire which is supplied at high feeding rate in the liquid steel. Thereby, a sufficient length of the wire is immersed in the liquid steel and can counteract the evaporation of Mg thanks to ferrostatic pressure. Due to the addition of Mg in the liquid steel and its reaction with dissolved oxygen and the eventual reduction of some pre-existing oxides, MgO and/or MgO—Al2O3 and/or MgO-TixOy-oxides, precipitate. TixOy designate compounds such as Ti.sub.2O.sub.3, Ti.sub.3O.sub.5 . . . .

(24) The temperature T.sub.addition at which Mg is added in the liquid steel is comprised between T.sub.liquidus (liquidus temperature of the steel) and (T.sub.liquidus+70° C.). If T.sub.addition is higher than (T.sub.liquidus+70° C.), coarse precipitates having an average size larger than 1.7 μm could be created, which reduce the delayed fracture resistance.

(25) Whatever the location of Mg addition (ladle, tundish or initial section of continuous casting facility) the duration t.sub.D elapsing between the Mg addition and the solidification start of liquid steel must not exceed 30 minutes. Otherwise, the decantation of Mg or Mg-containing oxides may be too significant and the number of these particles once the steel has solidified may be insufficient.

(26) For minimizing the decantation phenomenon, addition is performed in the tundish, thus t.sub.D can be lower than 1 minute.

(27) For even higher minimization, addition is performed with t.sub.D lower than 10 s. This can be achieved through addition in a nozzle immersed at the upper part of the continuous casting facility such as a hollow jet nozzle which is a device known per se.

(28) Once the steel is casted under the form of a semi-product, such as slab or ingot, the solidification of the semi-product starts. The solidification is conducted in such a way that the cooling rate Vs at the surface of the semi-product is higher than 30° C./s. This contributes to avoid coarse precipitates having an average size larger than 1.7 μm.

(29) Rolling said semi-product is thereafter performed so to obtain a rolled steel sheet. It can be under the form of a hot-rolled or a further cold-rolled steel sheet, with a thickness in the range of 0.8 and 4 mm. This thickness range is suited to industrial press hardening tools, in particular hot stamping presses.

(30) The rolled sheet can have a uniform thickness or a non-uniform thickness within the mentioned range. In the latter case, it can be obtained by a process known per se, such as tailored rolling.

(31) The rolled sheet is thereafter precoated. In the context of the invention, precoating designates the coating applied to the surface of the flat steel sheet, which has not yet been submitted to a heat treatment which immediately precedes hot press forming and causes diffusion of steel into the precoating.

(32) The precoating can be aluminum or aluminum-based alloy (i.e. aluminum is the main element in weight percentage of the precoating) or aluminum alloy (i.e. aluminum is higher than 50% in weight in the precoating)

(33) The precoated steel sheet can be obtained by hot-dipping in a bath at a temperature of about 670-680° C., the exact temperature depending on the composition of the aluminium based alloy or the aluminium alloy. A preferred precoating is Al—Si which is obtained by hot-dipping the sheet in a bath comprising, by weight, from 5% to 11% of Si, from 2% to 4% of Fe, optionally from 0.0015 to 0.0030% of Ca, the remainder being Al and impurities resulting from the smelting. The features of this precoating are specifically adapted to the thermal cycles of the press hardening process.

(34) The precoating thickness on each side of the steel sheet is comprised between 10 and 35 μm. For a precoating thickness less than 10 μm, the corrosion resistance after press hardening is reduced. If the precoating thickness is more than 35 μm, alloying with iron from the steel substrate is more difficult in the external portion of the precoating, which increases the risk of the presence of a liquid phase in the heating step immediately preceding press hardening, hence the risk of pollution of rollers in the furnaces.

(35) The flat precoated steel sheet, which at this stage has usually a ferrite-pearlite microstructure, is thereafter cut so to obtain a precoated steel blank, the contour geometry of which can be more or less complex in relationship with the geometry of the final press hardened part.

(36) The precoated steel blank is thereafter heated up to a temperature θ.sub.m. The heating is performed advantageously in a single zone or a multizone furnace, i.e. in the latter case having different zones which have their own heating means and setting parameters. Heating can be performed by devices such as burners, radiant tubes, radiant electric resistances or by induction, these means being provided independently or in combination. Due to the composition and the microstructural features of the steel blank, no costly control of dew point of furnace atmosphere is needed. Thus, the dew point can be advantageously comprised between +10 and +25° C.

(37) The precoated steel blank is heated up to a maximum temperature θ.sub.m which makes it possible to transform the initial steel microstructure into austenite.

(38) According to steel composition, coating features and blank thickness range, the temperature θ.sub.m is advantageously comprised between 890 and 950° C., the total dwell time t.sub.m in the furnace is comprised between 1 and 10 minutes. During this heat treatment, the precoating transforms, by diffusion from the steel substrate elements, into a coating on the surface of the press hardened part. This coating contains (Fe.sub.x—Al.sub.y) intermetallic compounds resulting from the diffusion of iron into the precoating.

(39) After maintaining at θ.sub.m, the heated blank is transferred rapidly into a forming press and hot formed so to obtain a part. The part is then kept within the press tooling so as to ensure a proper cooling rate and to avoid distortions due to heterogeneities in shrinkage and phase transformations. The part mainly cools by conduction through heat transfer with the tools. According to the targeted microstructure, the tooling can include coolant circulation so to increase the cooling rate, or can include heating cartridges so as to lower cooling rates. Thus, the cooling rate can be adjusted precisely by taking into account the hardenability of the substrate composition through the implementation of such means. The cooling rate may be uniform in the part or may vary from one zone to another according to the cooling means, thus making it possible to achieve locally increased strength or increased ductility properties.

(40) For achieving high tensile strength, the microstructure in the press hardened part comprises more than 95% martensite. The cooling rate is chosen according to the steel composition, so as to be higher than the critical martensitic cooling rate. As a preferred embodiment for boron steel containing 0.18-0.24% C, the cooling rate from 750 to 400° C. is higher than 40° C./s.

(41) Example

(42) Steel with compositions according to table 1 have been elaborated. The compositions are expressed in weight percent, the remainder being Fe and unavoidable impurities.

(43) Castings have been elaborated by adding Mg-alloy at temperatures comprised between T.sub.Liquidus and T.sub.Liquidus+70° C., the temperature of liquidus for the steel compositions being about 1490° C. The duration t.sub.D elapsing between the addition of Mg alloy and the solidification start of the liquid steel is less than 30 minutes, except for steel RB wherein t.sub.D is 45 minutes.

(44) The solidification has been performed so to obtain cooling rate Vs higher than 30° C./s for all the castings, except for steel RF wherein the cooling rate is lower than 30° C./s.

(45) The obtained semi-products have been heated between 1200° C. and 1255° C. for two hours and further hot-rolled with a finishing temperature of 900° C., down to a thickness of 2.4 mm. These hot-rolled sheets were cold-rolled down to a thickness of 1.2 mm, then precoated with Al—Si. The precoated steel sheets have been thereafter cut so to obtain precoated steel blanks.

(46) The features of the populations of oxides, carbonitrides, sulfides and oxisulfides have been determined by the methodology described above, on polished specimens observed along the rolling direction of the sheet, by analyzing at least 2000 particles.

(47) TABLE-US-00001 TABLE 1 Steel compositions (% weight) Ti × Steel (O).sup.2 × ref.° C Mn Si Al Cr B Mg Ti O 10.sup.7 N Ni S P IA 0.225 1.12 0.078 0.002 0.206 0.004 0.0048 0.002 0.0036 0.3 0.0058 0.169 0.001 0.024 IB 0.216 1.13 0.077 0.002 0.171 0.0034 0.0035 0.002 0.0043 0.4 0.0017 0.137 0.0021 0.022 IC 0.212 1.12 0.083 0.014 0.198 0.004 0.0025 0.002 0.0023 0.1 0.0027 0.143 0.001 0.023 ID 0.198 1.12 0.124 0.011 0.197 0.0023 0.0048 0.10 0.0011 1.2 0.003 0.221 0.001 0.022 RA 0.218 1.13 0.077 0.002 0.17 0.0036 0.0036 0.077 0.0049 18.5  0.001 0.164 0.0016 0.022 RB 0.205 1.12 0.078 0.001 0.198 0.0039 0.0011 0.002 0.0039 0.3 0.002 0.052 0.001 0.022 RC 0.220 1.12 0.077 0.040 0.208 0.0034 0.0048 0.059 0.0024 3.4 0.0061 0.169 0.0025 0.025 RD 0.215 1.20 0.036 0.002 0.171 0.0025 0    0.002 0.0046 0.4 0.0025 0.002 0.001 0.022 RE 0.216 1.12 0.075 0.034 0.207 0.0031 0    0.059 0.0025 3.7 0.0065 0.002 0.001 0.024 RF 0.221 1.12 0.077 0.002 0.171 0.0034 0.0015 0.002 0.0068 0.9 0.0014 0.065 0.0017 0.021 RG 0.233 1.18 0.255 0.029 0.180 0.0016 0    0.034 0.001  0.3 0.0043 0.017 0.0016 0.010 RH 0.216 1.11 0.076 0.002 0.207 0.0039 0    0.033 0.007  16.2  0.0058 0.002 0.001 0.023 RI 0.204 1.11 0.080 0.013 0.200 0.0033 0    0.002 0.0025 0.1 0.0026 0.002 0.0011 0.023 Underlined values: out of the invention

(48) Press hardened parts have been manufactured according to the conditions mentioned in table 2. At θ.sub.m=900° C., the structure of the steels is austenitic. The dew point has been controlled by mixing a first dry gaseous flux with a second gaseous flux including moisture, the relative quantity of the second flux making it possible to achieve different values of dew point. The press hardened parts have been referenced according to their composition and to the press hardening manufacturing process: for example, IA2 refers for to steel IA cut under the form of blank and thereafter press hardened according to condition 2.

(49) TABLE-US-00002 TABLE 2 Total dwell Cooling rate from Temperature time t.sub.m Dew point 750 to 400° C. Condition θ.sub.m (° C.) (mn) (° C.) (° C./s) 1 900 5 15 300 2 900 6 20 300

Manufacturing Conditions of the Press Hardened Parts

(50) In all cases, the microstructure comprises at least 95% martensite, this quantity being expressed either in area or in volume fraction. The coating contains (Fe.sub.x—Al.sub.y) intermetallic compounds resulting from the diffusion of iron into the Al—Si precoating. Features concerning the particles in the press hardened parts are presented in Table 3.

(51) TABLE-US-00003 TABLE 3 Particles features in the press hardened parts average size of Is at least oxides, (C2).sub.2: one of carbonitrides (C1): (C2).sub.1: average size (C1) or sulfides and N.sub.(MgO + MgO—Al2O3) N.sub.(MgO—TixOy) of (MgO—TixOy) (C2).sub.1 − (C2).sub.2 (oxisulfides d.sub.av (μm) (N/mm.sup.2) (N/mm.sup.2) particles (μm) fulfilled? IA2 1.1 355  0 n.a. Yes IB2 1.6 98  8 2.8 Yes IC1 1.3 143  0 n.a. Yes ID2 1.2 18  140  0.9 Yes RA2 1.3 0 169  1.3 No RB1 4.6 0 0 n.a. No RC2 1.7 0 100  1.5 No RD1 1.5 0 0 n.a. No RE2 2.2 0 0 n.a. No RF1 3.4 0 5 4.5 No RG2 2.1 0 0 n.a. No RH2 2.3 0 0 n.a. No RI2 2.2 0 0 n.a. No Underlined values: out of the invention n.a.: not applicable

(52) The tensile properties (Yield Stress YS, Tensile Strength TS) have been measured on the press hardened parts according to ISO 6892-1 standard and reported in Table 4.

(53) As described above, the resistance to delayed fracture σ.sub.DF of the press hardened parts has been measured according to the guidelines of standard SEP1970. Specimens with a punched hole of 10 mm radius have been submitted to a constant tensile stress during 96 hours until an eventual fracture. The σ.sub.DF values have been also reported in Table 4.

(54) TABLE-US-00004 TABLE 4 Mechanical features of the press hardened parts Delayed Is σ.sub.DF > 3 × fracture (3 × 10.sup.16 × 10.sup.16 × Yield Tensile threshold TS.sup.−4.345 + TS.sup.−4.345 + stress YS strength σ.sub.DF 100) 100 (MPa) TS (MPa) (MPa) (MPa) MPa? IA2 1085 1490 950 589 Yes IB2 1060 1430 925 685 Yes IC1 1080 1475 850 611 Yes ID2 1150 1515 750 555 Yes RA2 1110 1475 575 611 No RB1 1100 1480 550 604 No RC2 1150 1545 450 518 No RD1 1090 1470 475 619 No RE2 1110 1490 450 589 No RF1 1055 1430 475 685 No RG2 1150 1545 350 518 No RH2 1090 1480 350 604 No RI2 1065 1445 350 659 No Underlined values: out of the invention

(55) As shown in FIG. 3, press hardened parts IA2 to ID2 according to the invention display high delayed fracture resistance since σ.sub.DF notably exceeds the value of 3×10.sup.16×TS.sup.−4.345+100 MPa.

(56) FIG. 1 illustrates the particle size distribution of particles in press hardened part IA2. The majority of particles are very fine, the average size day being 1.1 μm.

(57) Even if containing Mg in adequate content, the press hardened part RA2 has a too high content Ti×(O).sup.2, it does not contain MgO and MgO—Al2O3 particles and the average size of its (MgO-TixOy) particles exceeds 1 μm.

(58) Press hardened part RB1 has a too low content in Mg and Al, the duration t.sub.D is higher than 30 minutes. Complex (Mn—Mg) oxides are present instead of MgO, MgO—Al.sub.2O.sub.3, MgO-TixOy, thus neither condition (C1) or (C2) is fulfilled.

(59) The press hardened part RC2 has a too high content Ti×(O).sup.2 and its average size of particles is too large, neither condition (C1) or (C2) is fulfilled.

(60) Press hardened part RD1 has no Mg and too low Si content, thus its delayed fracture resistance is insufficient.

(61) The press hardened part RE2 has no Mg and a too high content Ti×(O).sup.2, its average size of particles is too large, thus its delayed fracture resistance is also insufficient.

(62) Due to its too low Mg content, its too high O content and its too low cooling rate at solidification, the average size of particles in RF1 is too high as may be seen on FIG. 2, and neither condition (C1) nor (C2) is fulfilled.

(63) Press hardened part RG2 has no Mg, its average size of particles is too important, neither condition (C1) or (C2) is fulfilled.

(64) The press hardened part RH2 has no Mg and a too high content in O and in Ti×(O).sup.2, its average size of particles is too high, thus its delayed fracture resistance is insufficient.

(65) The press hardened part RI2 has no Mg, its average size of particles is too high, thus its delayed fracture resistance is also insufficient.

(66) Moreover, FIG. 4 compares the transformation curves obtained by dilatometry of IA2 (invention) and RI2 (reference) These curves are obtained by heating specimens at 900° C. and cooled with a cooling rate of 80° C./s between 750 and 400° C.

(67) During the heating step, the two specimens behave similarly and undergo full austenitic transformation. During the cooling step, their transformation kinetics is different: RI2 does not show allotropic transformation before about 400° C., temperature from which martensite transformation starts. Therefore, the microstructure of RI2 is fully martensitic. By contrast, IA2 shows a first transformation starting at about 650° C. followed by a second transformation at about 400° C. indicating martensite start. Metallographic observations reveal that bainite transformation has occurred, even for cooling rate as high as 150° C./s, in presence of MgO and MgO—Al2O3 particles. FIG. 5, obtained with Scanning Electron Microscopy, illustrates these microstructural features. Although the bainite fraction is less than 5% in IA2, this feature contributes to obtain high σ.sub.DF values. Therefore, in a surprising manner, it is demonstrated that it is possible to achieve high tensile values even without full martensitic transformation, a small amount of bainite in the presence of specific particles contributing significantly to achieve high resistance to delayed cracking.

(68) Thus, the press hardened coated steel parts manufactured according to the invention can be used with profit for the fabrication of structural or safety parts of vehicles.