WHOLE BODY VIBRATION TRANSMISSION REDUCTION DEVICE
20220134920 · 2022-05-05
Inventors
Cpc classification
F16F2230/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60N2/522
PERFORMING OPERATIONS; TRANSPORTING
F16F13/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60N2/501
PERFORMING OPERATIONS; TRANSPORTING
F16F15/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F15/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2228/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2224/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2232/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A vibration damping device for reducing transmissibility of an excitation frequency comprising: a top plate; a bottom plate secured to a base; a linkage arm arrangement coupled to the top plate and the bottom plate; at least one resilient member coupled to the top plate and the bottom plate; a load sensor for determining a mass of a load on the top plate; at least one accelerometer; a damper coupled to the linkage arm arrangement and the top plate, wherein the damper is controllable to modify stiffness of the device.
Claims
1. A vibration damping device for reducing transmissibility of an excitation frequency, the device comprising: a top plate; a bottom plate; a linkage arm arrangement coupled to the top plate and the bottom plate; at least one resilient member coupled to the top plate and the bottom plate; a load sensor for determining a mass of a load on the top plate; at least one accelerometer; and a damper coupled to the linkage arm arrangement and the top plate, wherein the damper is controllable to modify stiffness of the device.
2. The vibration damping device of claim 1, wherein the device comprises a natural frequency and wherein the stiffness of the device is based on at least one of the natural frequency, the mass of the load, and the excitation frequency.
3. The vibration damping device of claim 2, wherein the stiffness of the device is high below the cut-off frequency of the device, and the stiffness of the device is low above the cut-off frequency of the device.
4. The vibration damping device of claim 3, wherein the excitation frequency is associated with a base, and wherein the bottom plate is secured to the base, and the excitation frequency is transmitted to a seat, on the base, supporting an occupant.
5. The vibration damping device of claim 4, wherein the device comprises a form factor similar to a foam cushion of the seat.
6. The vibration damping device of claim 4, further comprising a controller for receiving parameter inputs from the load sensor, and the at least one accelerometer.
7. The vibration damping device of claim 6, wherein the controller comprises a memory with computer readable instructions stored thereon, the instructions executable by a processor to issue a control signal to the damper to modify the stiffness of the device based on the parameter inputs and the excitation frequency.
8. The vibration damping device of claim 7, wherein the controller generates an instant vibration profile in real-time based on the parameter inputs and the excitation frequency, and the controller issues the control signal, without user intervention.
9. The vibration damping device of claim 8, wherein the memory comprises a plurality of stored vibration profiles, and wherein the instant vibration profile is compared to the plurality of stored vibration profiles in real-time, and the controller issues the control signal when the instant vibration profile matches one of the plurality of stored vibration profiles.
10. (canceled)
11. (canceled)
12. The vibration damping device of claim 6, further comprising at least one sensor for sensing an absolute value or a change in a physical quantity and generate a corresponding signal for input into the controller to provide the control signal to the damper, and wherein the controller determines at least one of a relative position of the seat with respect to the base based on at least an output from the at least one sensor and a relative velocity of the seat with respect to the base based on at least an output from the at least one sensor.
13. (canceled)
14. (canceled)
15. (canceled)
16. (canceled)
17. (canceled)
18. The vibration damping device of claim 1, wherein the linkage arm arrangement is a pantograph.
19. (canceled)
20. (canceled)
21. (canceled)
22. A method of reducing the transmission of a vibration having an excitation frequency to a seat occupant, the method comprising of the steps of: providing a vibration damping device comprising: a top plate; a bottom plate secured to a base; a linkage arm arrangement coupled to the top plate and the bottom plate; at least one resilient member coupled to the top plate and the bottom plate; a load sensor for determining a mass of a load on the top plate; at least one accelerometer; a damper coupled to the linkage arm arrangement and the top plate; and wherein the device comprises a natural frequency; and adjusting stiffness of the device, wherein the stiffness of the device is based on at least one of the natural frequency, the mass of the load, and the excitation frequency.
23. The method of claim 22, wherein the stiffness of the device is high when the excitation frequency is below a cut-off frequency of the device and/or the stiffness of the device is low when the excitation frequency is above a cut-off frequency of the device.
24. (canceled)
25. The method of claim 22, further comprising receiving parameter inputs from at least one of the load sensor and the at least one accelerometer.
26. The method of claim 25, further comprising a controller for receiving parameter inputs from the load sensor, and the at least on accelerometer, wherein the controller comprises a memory with computer readable instructions stored thereon, the instructions executable by a processor to at least issue a control signal to the damper to modify the stiffness of the device based on at least one of the parameter inputs and the excitation frequency.
27. The method of claim 22, wherein the device is associated with a seat having at least one degree of motion, and wherein the at least one accelerometer is associated with the at least one degree of motion.
28. (canceled)
29. The method of claim 26, further comprising a step of generating an instant vibration profile in real-time based on at least one of the parameter inputs and the excitation frequency.
30. The method of claim 29, wherein the memory comprises a plurality of stored vibration profiles, and wherein the instant vibration profile is compared to the plurality of stored vibration profiles in the real-time, and the control signal is issued when the instant vibration profile matches on of the plurality of stored vibrations profiles.
31. (canceled)
32. (canceled)
33. (canceled)
34. (canceled)
35. (canceled)
36. The method of claim 26, wherein the controller issues the control signal to the damper without user intervention.
37. (canceled)
38. (canceled)
39. A seat comprising: a vibration damping device for reducing transmissibility of an excitation frequency comprising: a top plate; a bottom plate; a linkage arm arrangement coupled to the top plate and the bottom plate; at least one resilient member coupled to the top plate and the bottom plate; a load sensor for determining a mass of a load on the top plate; at least one accelerometer; and a damper coupled to the linkage arm arrangement and the top plate, wherein the damper is controllable to modify stiffness of the device.
40. The seat of claim 39, wherein the excitation frequency is associated with a base, and wherein the bottom plate is secured to the base, and the excitation frequency is transmitted to the seat supporting an occupant.
41. The seat of claim 40, wherein the damper receives a control signal to modify the stiffness of the device in real-time based on at least one of the excitation frequency, the mass of the load, and an output from the at least one accelerometer.
42. The seat of claim 41, wherein the control signal is issued without user intervention.
43. The seat of claim 39, wherein the damper comprises variable damping.
44. (canceled)
45. (canceled)
46. (canceled)
47. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Several exemplary embodiments of the present invention will now be described, by way of example only, with reference to the appended drawings in which:
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
DESCRIPTION
[0054] The following detailed description refers to the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the following description to refer to the same or similar elements. While embodiments of the disclosure may be described, modifications, adaptations, and other implementations are possible. For example, substitutions, additions, or modifications may be made to the elements illustrated in the drawings, and the methods described herein may be modified by substituting, reordering, or adding stages to the disclosed methods. Accordingly, the following detailed description does not limit the disclosure. Instead, the proper scope of the disclosure is defined by the appended claims.
[0055] Looking at
[0056] Now referring to
[0057] Controller 40 may include a processor, and a computer readable medium storing instructions executable by the processor to determine the stiffness of semi-active device 20, and hence cushion 12, and or issue a control signal to the damper to modify the stiffness of device 20 in real-time. The processor also generates an instant vibration profile in real-time based on the parameter inputs, sensor outputs, and the excitation frequency. The computer readable medium stores the instant vibration profile, including other historical, or reference, vibration profiles. As such, the instant vibration profile is compared to the plurality of stored vibration profiles in real-time, and processor may issue the control signal to the damper when the instant vibration profile matches one of the plurality of stored vibration profiles.
[0058] A typical seat suspension can be modelled using a two degree of freedom system with base excitation.
[0059] where M, C and K are individual 2×2 matrices. Using this equation, a model for simple proportional viscous damping is developed and is expandable for complex damping, if required. One benefit of this equation is that vehicle chassis 18 acceleration, x.sub.g, can be used directly as an input to controller 40. The entire system 20 then undergoes base excitation of a simple sinusoidal excitation over a frequency range between 0 and 20 Hz, and damper c.sub.2 in
[0060] where {umlaut over (x)}.sub.g is the acceleration of base 18 and {1} is a vector of ones. In this simplified model it is assumed that any damping in system 20 is proportional to viscous damping. However, in reality, damping in this system 20 is complex and non-proportional which may make parameter isolation difficult.
[0061] Solving this system to determine the natural frequencies and the mode shapes is completed by finding the eigenvalues and eigenvectors: det|[K]−ω.sup.2[M]=0. The solution of this equation yields the natural frequencies and mode shapes [ω.sup.2], [Φ], respectively. The addition of a secondary mass and spring to a single degree of freedom (SDOF) system can eliminate displacement of the original mass at the desired frequency. The mass and stiffness for a tuned mass damper can be selected so that the following equation is satisfied: m.sub.2/m.sub.1=k.sub.2/k.sub.1 and therefore ω.sub.1=ω.sub.2.
[0062] In one example, m.sub.2 is much larger than m.sub.1, for example, the sprung mass of a typical tractor seat 10 without operator 22 may be on the order of 10-20 kg, and the mass of an average operator 22 may be on the order of 80-100 kg. In practice, the operator mass would be smaller as the legs and arms would be supported by other parts of the cab (i.e., floor 18 or steering wheel). Accordingly, it is assumed that the sprung operator mass is between approximately 70% and 85% of the total operator mass, and for simplicity, operator 22 is assumed to be a lumped mass. Generally, the operating frequency for a vehicle is a random input and not a fixed frequency, and therefore the power spectrum of the random input can be described for a vehicle and highest peak of this spectrum is considered the dominant frequency. This frequency is dependent on the mass of the vehicle, the type of running gear (tires or tracks) and the terrain. In one example, the goal for the proposed device 20 is to minimize transmissibility over the spectrum from 0 to 20 Hz.
[0063] With the model in hand, a prototype of device 20 was used and simulated to validate the model as well as prove the device concept. In one experiment, an original equipment manufacturer (OEM) seat 10 such a low cost, Model T300 compact tractor seat, manufactured by Darby Manufacturing, Sudbury ON, Canada is employed to develop system 20, as shown in
[0064] In more detail, linkage arm arrangement 25 of device 20 consists of two plates 23, 24, made of sheet metal, connected to each other in parallel planes using a scissor mechanism, as shown in
TABLE-US-00001 TABLE 1 Trakar Spring Dimensions Part number C7460-488-2032 Outside Diameter 2.937 in 74.60 mm Wire Diameter 0.192 in 4.88 mm Free Length 8.0 in 203.2 mm Maximum Deflection 5.850 in 148.6 mm Maximum Load 60 lbs 266 N Stiffness 10.38 lbs/in 1817 N/m
[0065] Damping for device 20 is provided by a Magneto Rheological (MR) Fluid Damper from Lord Corp., Cary, N.C., such as Part Number: RD-8040-1 MR Damper (Short Stroke) damper controlled by the Wonder Box® Device Controller Kit also from Lord Corp. Part number: RD-3002-03. Damper 28 is positioned in device 20 mounted between the rear of lower plate 24 and the central shaft of scissor linkage 25, i.e. the shaft mount position. When mounted in the shaft mount position, damper 28 has a 1:2 mechanical disadvantage acting on the vertical motion of the device 12. Damper 28 may also be mounted in a second position (link mount) which increases the mechanical advantage of damper 28.
[0066] Seat 10 is mounted on any apparatus capable of providing base excitation in a vertical direction. An exemplary apparatus is a six degree of freedom hexapod robot, such as the one manufactured by Mikrolar, Hampton, N.H., U.S.A., which provides base excitation in the vertical z axis. The static weight capacity of the robot (500 lbs) curbs the motion to 5 mm peak to peak sinusoidal excitation to limit the acceleration, and the excitation frequency range is limited to below 5 Hz based on the capabilities of the hexapod robot. The base excitation is measured with accelerometer 32 positioned on base 18 of seat mount, and the seat acceleration is measured with accelerometer 34 positioned under seat cushion 12 on the travelling portion of stock seat suspension 16. The operator acceleration is measured with an accelerometer positioned in a rubber pad placed on top of seat cushion 12 or seat pan, as shown in
[0067] Next, the determination of the spring rate and the damping of seat suspension 16 is completed by removing seat cushion 12 to isolate the seat spring and the damper. A test mass of 66.6 kg, corresponding to an operator mass of 80 kg, is used to determine the natural frequency of the system by finding the resonance. The frequency response function (FRF) plot is shown in
[0068] Substituting for r=ω/ω.sub.n=1 corresponding to the peak on the plot where T R=1.4 gives a damping ratio ζ of 0.79. Damping ratio is defined as,
[0069] where c.sub.c is the critical damping for the system.
[0070] rearranging for c and solving yields,
[0071] The determination of cushion 12 stiffness characteristics for the existing seat employs the method described in SAE J1051 201308 which was used by P.-E. Boileau and S. Rakheja, “Vibration attenuation performance of suspension seats for off-road forestry vehicles,”International Journal of Industrial Ergonomics, vol. 5, no. 3, pp. 275-291, 1990. For example, at a pre-load of 540 N and 706 N cushion 12 stiffness is found to be 47700 Nm and 82300 Nm, respectively. The peak response for cushion 12 exceeds 5 Hz, therefore, stiffness for the heavy pre-load provided by P.-E. Boileau and S. Rakheja is used.
TABLE-US-00002 TABLE 2.1 Measured stiffness and damping parameters Spring Stiffness Damping Rate Stock Seat Suspension 28831 N/m 2246 Ns/m Stock Seat Cushion [35] 82300 N/m —
[0072] Determination of ω.sub.1 for stock seat suspension 16 is calculated by the following equation:
[0073] where m.sub.1+m.sub.2 is the combined mass of seat 10 and operator 22. Seat 10 used in the experiment for the 66.6 kg test mass has a natural frequency ω.sub.1 of
[0074] This natural frequency is used when determining the difference in response when device stiffness and operator mass are changed.
[0075] The model shown in
[0076] Control Law 1
[0077] The power P.sub.C2-2 of m.sub.2 dissipated by c.sub.2 is dependent on the velocity of m.sub.2 and the relative velocity of the masses. A variable D=[0; 1] is set when damping force should be minimum F.sub.Min or maximum F.sub.Max. Accordingly, D is set using relative velocities of the masses m.sub.1, m.sub.2 for the following two control laws: Control Law 2 and Control Law 3.
[0078] Using Control Law 2, the damper c.sub.2 is activated (D=1) only when the damper c.sub.2 removes energy from m.sub.2.
[0079] Correspondingly, using Control Law 3 damper c.sub.2 (D=1) is activated only when damper c.sub.2 removes more energy from m.sub.2 than m.sub.1 and conversely, adds less energy to m.sub.2 than m.sub.1.
[0080] The model is created and simulated using MATLAB R2017b from The MathWorks, Inc. Natick, Mass., U.S.A. The model is solved using the central difference method and follows the process shown in
[0081] where X.sub.i is the amplitude of the steady state response for each mass and X.sub.base is the amplitude of the base motion. The transmissibility is determined for frequencies between 0.5 Hz and 18.9 Hz with a step size of 0.191 Hz.
[0082] The frequency response function (FRF) of the system presented in
TABLE-US-00003 TABLE 2.2 Parameters for a 2DOF system with 5 mm Peak-Peak base excitation Variable original SDOF With TMD m.sub.1 100 kg 100 kg m.sub.2 — 20 kg k.sub.1 63165 N/m 63165 N/m k.sub.2 — 12633 N/m c.sub.1 1508 Ns/m (ζ.sub.1 = 30%) 1508 Ns/m (ζ.sub.1 = 30%) c.sub.2 — 0%
[0083] The frequency response function in
[0084] Now turning to the simulation results of device 20, as the election of device stiffness is one factor for consideration when designing device 20 for specific applications, the effects that device stiffness has on the response is determined. Accordingly, three frequency ratios are selected for a generic seat system with the parameters shown in Table 2.3 The assumption that input vibration does not cause device 20 to exceed the designed travel limits simplifies the model further, that is, end-stops prevent the device travel to be exceeded. The masses m.sub.1, m.sub.2 are selected for simplicity to correspond to a 100 kg operator 22 and a mass ratio m.sub.1/m.sub.2=5. For convenience, seat suspension stiffness is selected to provide a 3 Hz natural frequency with these masses m.sub.1, m.sub.2. The frequency determined in the SDOF seat suspension test is shown below:
[0085] The stiffness of device 20 is then selected to satisfy three frequency ratios. These ratios are selected to show a reduced stiffness and an increased stiffness within the realistic range of natural frequency that could be set for device 20.
TABLE-US-00004 TABLE 2.3 Table of parameters for different device stiffness. Variable Seat with Device m.sub.1 20 kg m.sub.2 100 kg k.sub.1 42637 N/m k.sub.2 35531.15791 and 142120 N/m c.sub.1 2244 (ζ.sub.1 = 79%) Ns/m c.sub.2 0 %
[0086] The plots for the different frequency ratios are shown in
[0087] Each of
TABLE-US-00005 TABLE 2.4 Parameters for the prototype device installed on the small tractor seat. Variable Seat with prototype device m.sub.1 4.2 kg m.sub.2 66.8 kg k.sub.1 28831 N/m k.sub.2 7270.9 N/m c.sub.1 2244.4 Ns/m c.sub.2 0 Ns/m
[0088] The previous simulations consider only one set of variables of the OEM seat suspension and are not generalized for all seat suspensions. To better understand how uncertainties with OEM seat stiffness and how different operator masses (m.sub.2) affect the response, simulations are completed with reduced and increased stiffness and mass. Both simulations are completed using Control Law 3 as this control strategy provided the most reduction in transmissibility.
[0089] For the typical tuned mass damper shown in
[0090] Implementation of the control strategies are both effective for a damper that could achieve critical damping for the devices designed stiffness and operator mass. With the control,
[0091] Accordingly, the model serves a useful purpose for designing the stiffness and damping values for a field ready device 20 and helps to define the form factor for device 20.
[0092] In another exemplary implementation, end-stop design is determined by the availability of space within device 20, and interaction of the end-stop mechanics may be incorporated into the model.
[0093] In another exemplary implementation, the design of device 20 is robust enough to handle uncertainties with OEM seat stiffness variability as well as a range of operator masses. For example, simulation results shown in
[0094] In another exemplary implementation, device 20 is controllable to provide a variable damping rate. Accordingly, resilient members 30 are controllable to expand and contract in response to a control signal by controller 40, wherein the control signal is based on the measurements from base accelerometer 32 and seat accelerometer 34, thereby damping the detected vibrations.
[0095] In another exemplary implementation, device 20 is controllable to provide a variable damping rate that is optimized for a given application.
[0096] In another exemplary implementation, the linkage arm arrangement may be a pantograph.
[0097] In another exemplary implementation, device 20 comprises a plurality of sensors to provide various measurements such as relative position or the relative velocity of seat 10 with respect to base 18, and the sensor outputs are inputted in the controller 40 to provide control signals to damper 28.
[0098] In another exemplary implementation, a rotary type damper or a piston damper without no gas pre-load is used to minimize some of the non-linear effects.
[0099] In another exemplary implementation, a friction damper is used to minimize some of the non-linear effects.
[0100] Benefits, other advantages, and solutions to problems have been described above with regard to specific embodiments. However, the benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as critical, required, or essential features or elements of any or all the claims. As used herein, the terms “comprises,” “comprising,” or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Further, no element described herein is required for the practice of the invention unless expressly described as “essential” or “critical.”
[0101] The preceding detailed description of exemplary embodiments of the invention makes reference to the accompanying drawings, which show the exemplary embodiment by way of illustration. While these exemplary embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, it should be understood that other embodiments may be realized and that logical and mechanical changes may be made without departing from the spirit and scope of the invention. For example, the steps recited in any of the method or process claims may be executed in any order and are not limited to the order presented. Thus, the preceding detailed description is presented for purposes of illustration only and not of limitation, and the scope of the invention is defined by the preceding description, and with respect to the attached claims.