TOOL FOR AN EXCAVATOR

Abstract

A tool 1 for an excavator comprises a primary engagement means 2, a secondary engagement means 3 rotatable about an axis of rotation A and a connection means 5 for connecting the tool to an excavator (100, FIG. 1), wherein the axis of rotation of the secondary engagement means 3 passes through the connection means 5.

Claims

1. A tool for an excavator, the tool comprising: a primary engagement means; a secondary engagement means rotatable about an axis of rotation; and a connection means for connecting the tool to an excavator, wherein the axis of rotation of the secondary engagement means passes through the connection means.

2. A tool according to claim 1, wherein the tool is adapted for releasable attachment to an excavator boom.

3. A tool according to claim 1, wherein the connection means comprises at least a first mounting member and a second mounting member.

4. A tool according to claim 3, wherein the or each mounting member is an elongate member which extends along a longitudinal axis.

5. A tool according to claim 4, wherein the or each mounting member comprises a mounting pin.

6. A tool according to claim 5, wherein the axis of rotation of the secondary engagement means and the longitudinal axis of the first mounting member are aligned or substantially aligned.

7. A tool according to claim 3, wherein the axis of rotation of the secondary engagement means and the longitudinal axis of the first mounting member are coincident.

8. A tool according to claim 1, wherein the tool is movable between open and closed positions.

9. A tool according to claim 8, wherein the tool comprises at least one actuation means for moving the tool between the open and closed positions.

10. A tool according to claim 9, wherein the tool comprises two actuation means.

11. A tool according to claim 8, wherein the or each actuation means is a hydraulic actuator.

12. A tool according to claim 11, wherein the or each hydraulic actuator is connectable to a hydraulic system of the excavator.

13. A tool according to claim 9, wherein the or each actuation means is pivotably connected to the primary engagement means and the secondary engagement means.

14. A tool according to claim 9, wherein, in use, extension of the or each actuation means causes the tool to move from the open position to the closed position.

15. A tool according to claim 9, wherein, in use, contraction of the or each actuation means causes the tool to move from the closed position to the open position.

16. A tool according to claim 1, wherein the primary engagement means and secondary engagement means define a jaw for gripping an object.

17. A tool according to claim 1, wherein the tool is a claw bucket.

18. A tool according to claim 1, wherein the primary engagement means is a bucket.

19. A tool according to claim 1, wherein the secondary engagement means is a thumb.

20. A tool according to claim 1, wherein the connection means is directly connected to the primary engagement means via one or more welded joints.

Description

[0164] The invention will now be described with reference to the accompanying drawings which show, by way of example only, embodiments of apparatus in accordance with the invention.

[0165] FIG. 1a is a side view of an excavator and a tool.

[0166] FIG. 1b is a close-up side view of the connection between the excavator arm and tool shown in FIG. 1a.

[0167] FIG. 2a is a side view of a bucket for use with an aspect of the invention.

[0168] FIG. 2b is a side view of a tool in accordance with an aspect of the invention.

[0169] FIG. 3a is a perspective view of a tool in accordance with an aspect of the invention.

[0170] FIG. 3b is a perspective view of a tool in accordance with an aspect of the invention.

[0171] FIG. 4a is a front view of a tool in accordance with an aspect of the invention.

[0172] FIG. 4b is a rear view of a tool in accordance with an aspect of the invention.

[0173] FIG. 4c is a top view of a tool in accordance with an aspect of the invention.

[0174] FIG. 4d is a bottom view of a tool in accordance with an aspect of the invention.

[0175] FIG. 5 is a front perspective view of a tool in accordance with an aspect of the invention.

[0176] FIG. 6 is a perspective view of a tool in accordance with an aspect of the invention.

[0177] FIG. 7 is a rear perspective view of a tool in accordance with an aspect of the invention.

[0178] FIG. 8 is a side perspective view of a tool in accordance with an aspect of the invention.

[0179] FIG. 9 is an alternative side perspective view of a tool in accordance with an aspect of the invention.

[0180] In FIG. 1a there is shown a tool 1 mounted on an excavator 100. The excavator 100 comprises a main body 101, a boom arm 102 and hydraulic cylinders 103 and 104. The tool 1 comprises a primary engagement arrangement 2, a secondary engagement arrangement 3 rotatable about an axis of rotation A, and a connection arrangement 5 for connecting the tool 1 to the excavator 100 (see detail in FIG. 1b). The tool 1 is a standalone tool which can be attached to the end 105 of the excavator main boom 102. In the example embodiments the tool 1 is a claw bucket 1 and is movable between open and closed positions.

[0181] The primary engagement arrangement 2 is shown in FIG. 2a. In this embodiment, the primary engagement arrangement 2 is formed as a bucket 2 comprising a cavity 2a. In this example the bucket 2 is an excavator bucket 2 comprising a top wall 21a, a bottom wall 22, a curved rear wall 23 and two side walls 24a,24b (see also FIGS. 3a and 3b). The bucket 2 comprises a lower front edge 25, a top front edge 26 and two side front edges 27a,27b (see also FIG. 4a). The bucket 2 comprises a plurality of teeth 28 which are separated by interteeth spaces 28a. The teeth 28 and interteeth spaces 28a are connected to the bottom wall 22 and are located on the lower front edge 25 of the bucket 2.

[0182] The connection arrangement 5 is connected to the bucket 2 via direct attachment (e.g. via welding/one or more welded joints 2b). As shown in FIGS. 2a and 3b, the connection arrangement 5 is connected to the top wall 21 and rear wall 23 of the bucket 2. As best shown in FIG. 3b, the connection arrangement 5 comprises a first mounting member 51 and a second mounting member 52. Each mounting member 51,52 is an elongate member which extends along a longitudinal axis. Each mounting member 51,52 is a mounting pin having a longitudinal axis B,C which is substantially parallel to the rotation axis A of the secondary engagement arrangement 3. The mounting members 51,52 extend in a parallel direction. The connection arrangement 5 comprises two spaced apart support plates 53a,53b to which the mounting members 51,52 are attached and between which the mounting members 51,52 extend. The mounting members 51,52 are substantially perpendicular to the support plates 53a,53b. The mounting members 51,52 are attached to the bucket 2 via support plates 53a,53b. The support plates 53a,53b are directly attached to the primary engagement arrangement 2 via welded joints 2b. The second mounting member 52 is located away from the first mounting member 51. The first mounting member 51 and the second mounting member 52 are separated by a distance 55 (see FIG. 4c). The second mounting member 52 is located rearward of the first mounting member 51 with respect to the top front edge 26 of the bucket 2.

[0183] The tool 1, when mounted on excavator 100, is rotatable about the longitudinal axis B of the first mounting member 51, which is coincident with the rotation axis A of the thumb 3. The axis of rotation A of the secondary engagement arrangement 3 is parallel to the longitudinal axes B,C of the mounting members 51,52. The distance 56 between the axis B of the first mounting member 51 and the leading edge 25 of the bucket 2 (denoted by a dashed line 56 in FIG. 2a) is greater than 600 mm and/or greater than 1000 mm, and can be between 600 mm and 1600 mm and/or between 1000 mm and 1400 mm. In preferred embodiments the distance 56 between the axis B of the first mounting member 51 and the leading edge of the bucket 2 is 1388.12 mm.

[0184] Returning to FIG. 2b, the secondary engagement arrangement 3 is a thumb 3 which can be used in conjunction with bucket 2 to securely hold and manipulate large objects. The thumb 3 is mounted on the bucket 2 and is pivotably connected thereto via pivot pins 31. The thumb 3 being pivotably connected to the bucket 2 removes any need for the thumb 3 to be mounted e.g. on the excavator boom 102, reducing the overall size and complexity of the tool 1 and excavator 100 system. The thumb 3 is rotatably connected to the pivot pins 31. The pivot pins 31 are rigidly attached to the bucket 2.

[0185] In the example embodiments shown in the figures, the bucket 2 and thumb 3 comprise gripping arrangements 29,39. The gripping arrangements 29,39 comprise serrated edges 29,39 located on the inner surfaces of the bucket 2 and thumb 3 in the closed position of the tool 1. The gripping arrangements 29 are located on the side front edges 27a,27b of the bucket 2.

[0186] As shown in FIG. 3a, the thumb 3 comprises a plurality of engagement elements 32,33. Each engagement element 32,33 is a tine having a serrated edge 39 and which, in use, extends in a direction parallel to the sidewalls 24a,24b of the bucket 2. Each engagement element 32,33 comprises an engagement edge 39a. Gripping arrangements 39 are located on the engagement edge 39a of each engagement element 32,33. Each engagement element 32,33 comprises a tip 32a,33a. In the closed position of the tool 1 (shown in e.g. FIG. 3a) the tips 32a,33a of the engagement elements 32,33 are situated between the teeth 28 of the bucket 2 i.e. within the interteeth spaces 28a. When the tool 1 is being moved out of the closed position and into the open position the tips 32a,33a of the engagement elements 32,33 are moved away from the teeth 28 of the bucket 2 i.e. they are moved out of the interteeth spaces 28a.

[0187] The thumb 3 comprises a plurality of spacer elements 34. In the preferred embodiment shown in the figures, each spacer element 34 is a bar. The engagement elements 32,33 are rigidly connected to one another (and are laterally spaced from one another) by the spacer elements 34. The spacer elements 34 extend between the engagement elements 32,33. The engagement elements 32,33 extend in a direction that is substantially perpendicular to the spacer elements 34.

[0188] The thumb 3 comprises two pivotable engagement elements 32. The pivotable engagement elements 32 are located at the peripheral edges of the thumb 3 and are adjacent to the sidewalls 24a,24b of the bucket 2. Each pivotable engagement element 32 is pivotably connected to the bucket 2. Each pivotable engagement element 32 comprises a pivot aperture 32b for receiving a pivot pin 31.

[0189] The thumb 3 comprises three further engagement elements 33. Each further engagement element 33 is located between the pivotable engagement elements 32. Each further engagement element 33 is rigidly connected to the spacer elements 34 via e.g. welded joints 33b. Each further engagement element 33 is not directly connected to the bucket 2. Instead, each further engagement element 33 is indirectly connected to the bucket 2 via spacer elements 34, pivotable engagement elements 32 and pivot pins 31.

[0190] The thumb 3 comprises two connection elements 35. Each connection element is a tine. Each connection element 35 is pivotably connected to the bucket 2 at one end and is rigidly connected to a spacer element 34 at the opposite end. Each connection element 35 is rigidly connected to an adjacent pivotable engagement element 32 via a plate 35a (see FIGS. 5 and 6, discussed below).

[0191] The tool 1 comprises two hydraulic actuators 4. Both hydraulic actuators 4 are operably connectable to the hydraulic system 103,104 of the excavator 100 for moving the tool 1 between the open and closed positions. As shown in FIG. 3b, each hydraulic actuator 4 is connected between the bucket 2 and the thumb 3. The hydraulic actuators 4 are located on either side of the connection arrangement 5. The connection arrangement 5 is located between the hydraulic actuators 4.

[0192] Each hydraulic actuator 4 is connected to the bucket 2 via a mounting pin 37 located in mounting plates 42. Each hydraulic actuator 4 is connected to the thumb 3 via a further mounting pin 38 located in the pivotable engagement element 32 and connection element 35. Each pivotable engagement element 32 comprises an aperture 32b for receiving the further mounting pin 38. Each connection element 35 also comprises an aperture 35b for receiving the further mounting pin 38.

[0193] In use, the bucket 2 and thumb 3 define a jaw 1 for gripping an object. The thumb 3 is connected to the bucket 2 such that the tool 1 can move between an open position (in which the bucket 2 and thumb 3 are separated to allow objects to pass therebetween) and a closed position (in which the bucket 2 and thumb 3 are in close proximity, with the tip(s) 32a of the thumb 3 being situated between the teeth 28 of the bucket 2—see e.g. FIG. 3a). Actuation of the hydraulic actuators 4 causes the tool 1 to move between the closed position and the open position. Extension of the hydraulic actuators 4 causes the tool 1 to move from the open position to the closed position. Contraction of the hydraulic actuators 4 causes the tool 1 to move from the closed position to the open position.

[0194] As shown in FIGS. 3a and 3b, the connection arrangement 5 is located proximally to the axis of rotation A of the secondary engagement arrangement 3. By ‘proximally’ it is meant that the distance between the connection arrangement 5 and the axis of rotation A of the secondary engagement arrangement 3 is substantially minimised to minimise any loss of breakout force. In the preferred embodiments the rotation axis A passes through the connection arrangement 5, particularly through the primary mounting pin 51. The primary mounting pin 51 has a longitudinal axis B and this longitudinal axis B is aligned, or at least substantially aligned, with the axis of rotation A of the secondary engagement arrangement 3. In other words, the distance between the axis A of the secondary engagement arrangement 3 and the longitudinal axis B of the first mounting pin 51 is reduced/minimised. In the most preferable embodiments the axis of rotation A of the secondary engagement arrangement 3 and the longitudinal axis B of the first mounting pin 51 are coincident i.e. they share a single axis. The secondary mounting pin 52 has a longitudinal axis C which is parallel to A and B.

[0195] In the embodiments shown in the figures, the axis of rotation A is the axis about which the bucket and thumb 2,3 mutually rotate. This axis A coincides with the axis of rotation of the tool 1 with respect to the main boom 102 (see FIGS. 1a and 1b). The rotation axis of the tool 1 corresponds to the longitudinal axis B of the primary mounting pin 51. In particular, the rotation axis of the tool 1 (i.e. the rotation axis of the thumb 3) passes through the primary mounting pin 51. By having the rotation axis of the tool 1 being also the rotation axis of the thumb 3, any loss of breakout force is minimised for a given size of tool 1 (particularly, for a fixed distance between the tool's pivot and its leading edge).

[0196] FIGS. 4a and 4b show front and rear views of the tool 1, respectively, and FIGS. 4c and 4d show top and bottom views of the tool 1, respectively. As can be clearly seen in FIGS. 4a-c, the axis of rotation A passes through the first mounting pin 51 and the pivot pins 31. In the preferred embodiments these pins share a mutual axis A and may be integrally formed (i.e. formed of a single pin).

[0197] FIGS. 5 and 6 show perspective views of the front of the tool 1. In particular, FIGS. 5 and 6 show the location of the first mounting pin 51 between the pivot pins 31 and pivotable engagement elements 32 of the thumb 3. FIGS. 5 and 6 also show each connection element 35 being rigidly connected to a respective pivotable engagement element 32 via a plate 35a.

[0198] FIG. 7 shows a perspective view of the rear of tool 1. In particular, FIG. 7 shows the connection between the hydraulic actuators 4 and the bucket and thumb 2 and 3.

[0199] FIGS. 8 and 9 show perspective views of the respective sides of tool 1, particularly the locations of the gripping arrangements 29,39 on the inner surfaces of the bucket and thumb when the tool 1 is in the closed position.

[0200] As will be understood by the skilled person, the example embodiments presented above can be modified in a number of ways without departing from the scope of the invention. For example, the tool 1 may be releasably coupled to an excavator 100 via a coupler such as a quick coupler or quick hitch coupler located on the end of the excavator main boom 102. The primary engagement arrangement 2 and secondary engagement arrangement 3 may be of any suitable shape to form any suitable tool for mounting on an excavator 100. For example, the primary engagement arrangement 2 and secondary engagement arrangement 3 may both be buckets or both be thumbs. The secondary engagement arrangement 3 may comprise more or fewer engagement elements 32,33 and may include any number of spacing elements 35, for example one, two or greater than three. The tool 1 may include only one actuation means and the actuation means can be any suitable type of actuator.

[0201] In the preceding discussion of the invention, unless stated to the contrary, the disclosure of alternative values for the upper or lower limit of the permitted range of a parameter, coupled with an indication that one of the values is more highly preferred than the other, is to be construed as an implied statement that each intermediate value of the parameter, lying between the more preferred and the less preferred of the alternatives, is itself preferred to the less preferred value and also to each value lying between the less preferred value and the intermediate value.

[0202] The features disclosed in the foregoing description or the following drawings, expressed in their specific forms or in terms of a means for performing a disclosed function, or a method or a process of attaining the disclosed result, as appropriate, may separately, or in any combination of such features be utilised for realising the invention in diverse forms thereof.