FILM TYPE LIQUID HEATER AND UNIFORM HEATING METHOD THEREOF

Abstract

The present invention discloses a film type liquid heater and a uniform heating method thereof. End fixation plates are arranged at two ends of a barrel. A heating pipe is arranged in the barrel. Pipe ports run through the two end fixation plates, respectively. Connecting pipes are arranged in the pipe ports. Sealing connection components are arranged at inner ends of the two connecting pipes. A heating film layer is coated outside the heating pipe. Electrode layers are connected left and right sides of the heating film layer, and the electrode layers are connected to an external power supply. An insulating layer is coated outside the heating film layer. A flow splitting column is fixedly connected in the heating pipe. A heating chamber is formed between an inner side of the heating pipe and the flow splitting column. Flow splitting grooves are formed at left and right ends and on the inner side of the flow splitting column. Two outer ends of the flow splitting grooves are communicated with the connecting pipes, and the flow splitting grooves are communicated with the heating chamber. The heating film layer is electrified to generate heat. The heat is conducted inward to the heating pipe and the flow splitting column, and conducted outward to the barrel. Liquid flows into the heating chamber through the connecting pipes and the flow splitting grooves, so that the heating uniformity of the liquid flow flowing through the heating chamber is improved.

Claims

1. A film type liquid heater, comprising a heating pipe, wherein a heating film layer is coated around an outer surface of the heating pipe, and the heating film layer is electrically connected to an external power supply to realize an electric heating function; connecting pipes are arranged at two axial ends of the heating pipe; a flow splitting column is arranged in an internal space of the heating pipe, the flow splitting column extends in an axial direction of the heating pipe, and a heating chamber is formed between an inner side of the heating pipe and the flow splitting column; flow splitting grooves are formed at two axial ends of the flow splitting column; and, the flow splitting grooves communicates the heating chamber with a through space inside the connecting pipes.

2. The film type liquid heater according to claim 1, wherein the heating film layer contains a graphene material.

3. The film type liquid heater according to claim 1, wherein sealing covers are arranged at two axial ends of the heating pipe, the sealing covers are fixedly connected to the connecting pipes, the sealing covers are pressed against axial end faces of the heating pipe, and sealing rings are arranged between the sealing covers and the axial end faces of the heating pipe.

4. The film type liquid heater according to claim 1, wherein sealing connection components are arranged at two ends of the heating pipe; each of the sealing connection components comprises a sealing cover, a compression baffle, a pre-tightening bolt, a fastening nut, a pre-tightening spring and a fastening connector; the fastening connectors are arranged on an outer side of the heating pipe and an inner side of the barrel; the two sealing covers are arranged on outer sides of inner ends of the left and right connecting pipes and fixedly connected to the connecting pipes, respectively; the two compression baffles are arranged on outer sides of the sealing covers at the respective ends; the heating pipe is connected between the inner sides of the two sealing covers on the left and right ends; the fastening connectors run through the left and right compression baffles; the fastening nuts are fixedly connected to right ends of the fastening connectors through threads and compressed onto out end faces of the right compression baffles; the pre-tightening nuts compress the pre-tightening springs sleeved on the fastening connectors onto outer end faces of the left compression baffles; and, the fastening nuts, the fastening connectors, the pre-tightening nuts and the pre-tightening springs are coordinated to exert a pre-tightening force on two axial ends of the heating pipe and the sealing covers so as to realize tight connection between the heating pipe and the sealing covers.

5. The film type liquid heater according to claim 4, wherein the fastening connectors are at least two rods uniformly distributed in a circumferential direction.

6. The film type liquid heater according to claim 4, wherein the sealing covers are provided with protrusions surrounding the radial outer side of the heating pipe.

7. The film type liquid heater according to claim 1, wherein the heating pipe is of a quartz glass structure or a stainless steel structure or a fluorine-containing plastic structure.

8. The film type liquid heater according to claim 1, wherein the flow splitting column is of a stainless steel structure or a fluorine-containing plastic structure.

9. A uniform heating method for a film type liquid heater, comprising the following steps: A1. connecting a wire to the electrode layers according to claim 1 is electrified by an external power supply, and energy is provided to heat the heating film layer according to claim 1 after the electrode layers are electrified; A2. electrifying the heating film layer to generate heat, and conducting the heat inward to the heating pipe and the flow splitting column according to claim 1 and conducted outward to the barrel; A3. liquid flowing into the film type liquid heater according to claim 1 from an outer side of the connecting pipes and then into the heating chamber according to claim 1 through the connecting pipes and the flow splitting grooves; and A4. since the heating chamber being formed by the inner side of the heating pipe and the flow splitting column, the inner and outer sides of the liquid flowing in the heating chamber exchanging heat with the flow splitting column and the heating pipe, respectively, and heating the liquid uniformly and rapidly and then flowing out through the flow splitting grooves and the connecting pipes at the other end after the liquid is heated to a desired temperature.

10. A uniform heating method for a film type liquid heater according to claim 9, wherein the following steps are executed before the electrification in the step A1 is executed: B1. exerting a pre-tightening force to fastening connectors, and pre-tightening springs storing the pre-tightening force and locking the stored pre-tightening force by pre-tightening nuts to realize tight connection between the heating pipe and the sealing covers so as to ensure good sealing performance of the film type liquid heater; and B2. fixedly connecting the film type liquid heater to an immersion lithography system by end fixation plates, wherein the fixation direction may be changed arbitrarily since two ends of the film type liquid heater can realize the inflow or outflow of liquid.

11. The film type liquid heater according to claim 4, wherein the heating pipe is of a quartz glass structure or a stainless steel structure or a fluorine-containing plastic structure.

12. The film type liquid heater according to claim 5, wherein the heating pipe is of a quartz glass structure or a stainless steel structure or a fluorine-containing plastic structure.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention will be further described below in detail by specific implementations with reference to the accompanying drawings.

[0027] FIG. 1 is an internal structure diagram of a film type liquid heater according to the present invention;

[0028] FIG. 2 is front view of the film type liquid heater according to the present invention;

[0029] FIG. 3 is a left view of FIG. 2;

[0030] FIG. 4 is a sectional view of FIG. 2;

[0031] FIG. 5 is a structure diagram of FIG. 4 along A-A; and

[0032] FIG. 6 is a structure diagram of an internal flow field of the film type liquid heater according to the present invention.

DETAILED DESCRIPTION OF THE INVENTION

Embodiment 1

[0033] In the embodiment shown in FIGS. 1, 2, 3, 4, 5 and 6, a film type liquid heater is provided, including a heating pipe 11, a barrel 1, end fixation plates 2 and connecting pipes 3. The end fixation plates 2 are mounted and fixedly connected at two ends of the barrel 1. The heating pipe 11 is arranged in the barrel 1. Pipe ports 20 and first cable ports 5 run through the end fixation plates 2 at two ends, respectively. The connecting pipes 3 are fixedly mounted and connected in the pipe ports 20. Sealing connection components of the heating pipe 11 are mounted and connected at inner ends of the two connecting pipes 3. A heating film layer 8 is coated around the outer surface of the heating pipe 11. Electrode layers 4 are arranged at two axial ends of the heating film layer 8, respectively. The electrode layers 4 are connected to an external power supply through connecting wires. An insulating layer 9 is coated outside the heating film layer 8. A flow splitting column 14 is mounted and fixedly connected in the heating pipe 11. An annular heating chamber 15 is formed between an inner side of the heating pipe 11 and the flow splitting column 14. Flow splitting grooves 16 are formed at left and right ends and on an inner side of the flow splitting column 14. Two outer sides of the flow splitting grooves 16 are communicated with the connecting pipes 3, and the flow splitting grooves 16 are communicated with the heating chamber 15. Since the liquid flow flows in the heating pipe, by using the heating film as a heating element, the time of heating liquid flow is long, the heating efficiency is high, and the degree of heating uniformity is high. The heating film is coated around the outer surface of the heating pipe, so the electrodes are prevented from being arranged in the liquid flow. Due to the presence of the flow splitting column, the liquid flow flows annularly in the heating pipe, so that the contact area of the liquid with the wall of the heating pipe is increased. Moreover, the temperature difference in space of the liquid flow can be better reduced, and it is advantageous to improve the precision of subsequent temperature measurement and feedback adjustment of the liquid. The barrel 1, as a rigid housing of the film type liquid heater of the present invention, can avoid the mechanical deformation of the device of the present invention after long-term use, and is also used for reducing the heat emitted outward during the heating process of the device of the present invention. The barrel 1 may be circular, square or in any other shapes. The size and position of the pipe ports 20 and the first cable ports 5 can be changed, and the number of the pipe ports 20 and the first cable ports 5 can be increased or decreased and not unique. Preferably, the heating film layer 8 may be made of graphene. The graphene heating film is high in electro-thermal conversion efficiency, and the temperature on the heating surface is uniform. The heating pipe 11 is made of high-temperature-resistant, wear-resistant and corrosion-resistant material, so that the service life and the reliability and effectiveness in use of the heating pipe are improved. The flow splitting grooves 16 communicate a plurality of communication grooves 161 communicated with the heating chamber 15. The communication grooves 161 are obliquely communicated between the flow splitting grooves 16 and the heating chamber 15. The communication grooves 161 guide the columnar liquid flow in the connecting pipes 3 into an annular liquid flow and allow the liquid to flow into the heating chamber 15. As shown in FIG. 4, the sealing covers are arranged at two axial ends of the heating pipe; the sealing covers are fixedly connected to the connecting pipes; the sealing covers are pressed against axial end faces of the heating pipe; and, sealing rings are arranged between the sealing covers and the axial end faces of the heating pipe. Sealing connection components are arranged at two ends of the heating pipe. Each of the sealing connection components includes a sealing end cover 7, a compression baffle 13, a pre-tightening nut 61, a fastening nut 12, a pre-tightening spring 6 and a fastening connector 10. The fastening connectors 10 are arranged on an outer side of the heating pipe 11 and an inner side of the barrel 1. The fastening connectors are arranged on the outer side of the heating pipe and the inner side of the barrel, and the fastening connectors are at least two rods uniformly distributed in a circumferential direction. The two sealing covers 7 are mounted and fixedly connected on outer sides of inner ends of the left and right connecting pipes 3 and fixedly connected to the connecting pipes 3, respectively. The two compression baffles 13 are arranged on outer sides of the sealing covers 7 at the respective ends, and exert a pre-tightening force to the outer sides of the sealing covers 7. The heating pipe 11 is mounted and connected between the inner sides of the two sealing covers 7 on the left and right ends. The fastening connectors 10 run through the compression baffles 13 on the left and right sides. The fastening nuts 12 are fixedly connected to right ends of the fastening connectors 10 through threads and compressed onto out end faces of the right compression baffles 13. The left ends of the fastening connectors 10 are fixedly connected to the pre-tightening nuts 61 through threads on the outer sides of the compression baffles 13. The pre-tightening nuts 61 compress the pre-tightening springs 6 sleeved on the fastening connectors 10 onto outer end faces of the left compression baffles 13. The fastening nuts 12, the fastening connectors 10, the pre-tightening nuts 61 and the pre-tightening springs 6 are coordinated to exert a pre-tightening force on two axial ends of the heating pipe 11 and the sealing covers 7 so as to realize tight connection between the heating pipe 11 and the sealing covers 7. Compared with the application of a pre-tightening force by the fastening nuts 12, the pre-tightening springs 6 cooperates with the fastening nuts 12 to exert a pre-tightening force, so that it is more convenient to adjust the magnitude of the exerted pre-tightening force. Moreover, the fastening nuts 12 can be prevented from loosening, and it is more advantageous to ensure the compression of the sealing covers 7 onto the heating pipe 11 and achieve higher sealing reliability. Sealing rings 17 are fixedly mounted between the sealing covers 7 and the heating pipe 11. Mounting and connection limiting grooves are formed at ends of the sealing covers 7 connected to the heating pipe 11. The sealing rings 17 are arranged in the mounting and connection limiting grooves. The outer end of the heating pipe 11 is pressed against the sealing rings 17 in the mounting and connection limiting grooves. The sealing covers 7 are provided with protrusions surrounding the radial outer side of the heating pipe 11, so that it is convenient to mount and position the heating pipe and prevent the radial slip of the heating pipe. The first through holes 21, second cable ports 19 and second through holes 18 run through the compress baffles 13. The sealing covers 7 are connected through the first through holes 21. The sealing covers 7 are of step-like sealing end cover structure. The second cable ports 19 are used for leading out the wires of electrical devices inside the heater. The fastening connectors 10 run through the second through hole 18 on the left sealing end cover 7 and the second through hole 18 on the right sealing end cover 7. The size and position of the first through holes 21, the second cable ports 19 and the second through holes 18 can be changed, and the numbers of the first through holes 21, the second cable ports 19 and the second through holes 18 can be increased or decreased and not unique. The aperture of the first through holes 21 is greater than that of the second through holes 18. The second cable ports 19 are provided to lead out the wires of electrical devices inside the device of the present invention, so that the wires are prevented from contacting with the heating pipe 11 by mistake due to length or gravity and thus resulting in safety problems such as circuit burning. The heating pipe is of a quartz glass structure or a stainless steel structure, preferably a quartz glass structure or a high-cleanliness stainless steel structure, so that it is difficult to introduce pollution impurities into the liquid when flowing through the heating pipe 11. The flow splitting column 14 is of a high-heat-conductivity structure, for example, a stainless steel structure, preferably high-cleanliness stainless steel structure. The heat transfer to the inner core of the liquid flow can be promoted, the inner and outer sides of the liquid flowing into the heating chamber 15 can be uniformly heated, and the temperature difference caused by untimely transfer of heat from the wall of the heating pipe when the liquid flows through the heating pipe is avoided. Generally, compared with the stainless steel material, the quartz glass material produces less pollutant and has a smaller heat conductivity coefficient. Therefore, the heating pipe is made of a quartz glass material and the flow splitting column is made of a stainless steel material, so that as few pollutants as possible can be produced and the capability to conduct heat to the flow splitting column as quickly as possible is provided. The heating pipe may be made of fluorine-containing plastics such as polytetrafluoroethylene (PTFE) or polyfluoroalkoxy (PFA), and the flow splitting column may also be made of fluorine-containing plastics such as polytetrafluoroethylene (PTFE) or polyfluoroalkoxy (PFA). Thus, the discharge of pollutants into the liquid flow is reduced, and the tolerance to the acidic liquid becomes better.

[0034] In the present invention, by the liquid temperature control technology, the time of heating liquid flow is long, the heating efficiency is high, and the degree of heating uniformity is high. The liquid flow is allowed to flow annularly in the hear pipe, so that the inner and outer sides of the annular liquid flow come into with the heat transfer wall, and the contact area of the liquid with the heat transfer wall is increased. Moreover, the temperature difference in space of the immersion liquid flow can be better avoided, and the precision of subsequent temperature measurement and feedback adjustment of the liquid is improved. If the device of the present invention is applied to an immersion liquid feeding device for an immersion lithography machine, the temperature uniformity of the immersion liquid can be improved, and the exposure imaging quality of the lithography machine can thus be improved. Moreover, in the present invention, by providing fastening connectors and pre-tightening springs on the outer side of the heating pipe, and by exerting a pre-tightening force to the fastening connectors, the pre-tightening springs store the pre-tightening force and lock the stored pre-tightening force by nuts to realize tight connection between the heating pipe and the sealing covers so as to ensure good sealing performance of the present invention. The heating pipe made of brittle high-cleanliness material such as quartz is mounted in such a manner that it is compressed by exerting a pre-tightening force in the axial direction, so it can be ensured that no rupture and damage will occur near the axial end faces of the heating pipe due to a too large radial assembly force. In the present invention, since quartz, stainless steel or fluorine-containing plastics is used as material for manufacturing the heating pipe, it is difficult to produce pollution impurities when the liquid flows through the heating pipe. The heating film later contains graphene material. Thus, higher electro-thermal conversion efficiency can be achieved, and the temperature on the heating surface is more uniform. In the present invention, by using graphene as the material for manufacturing the heating film layer, the electro-thermal conversion efficiency is high, and the temperature on the heating surface is uniform. In the present invention, by using graphene and providing the flow splitting column in the heating pipe, the inner and outer sides of the liquid flowing into the heating chamber can be heated uniformly, so that the temperature difference of the liquid due to uneven heating or different heat transfer rate is avoided. In the present invention, by providing the barrel, the mechanical deformation of the device of the present invention after long-term use can be avoided, and the heat emitted outward during the heating process in the present invention can also be reduced.

Embodiment 2

[0035] In the embodiment shown in FIGS. 1, 2, 3, 4, 5 and 6, a uniform heating method for a film type liquid heater is provided, including the following steps.

[0036] A1. A wire connected to the electrode layers 4 described in Embodiment 1 is electrified by an external power supply, and energy is provided to heat the heating film layer 8 after the electrode layers 4 are electrified.

[0037] A2. The heating film layer 8 is electrified to generate heat, and the heat is conducted inward to the heating pipe 11 and the flow splitting column 14 described in Embodiment 1 and conducted outward to the barrel 1.

[0038] A3. Liquid flows into the film type liquid heater described in Embodiment 1 from an outer side of the connecting pipes 3 and then into the heating chamber 15 described in Embodiment 1 through the connecting pipes 3 and the flow splitting grooves 16 (as indicated by the arrow in FIG. 6).

[0039] A4. Since the heating chamber 15 is formed by the inner side of the heating pipe 11 and the flow splitting column 14, the inner and outer sides of the liquid flowing in the heating chamber 15 can exchange heat with the flow splitting column 14 and the heating pipe 11, respectively, and the liquid is heated uniformly and rapidly and then flows out through the flow splitting grooves 16 and the connecting pipes 3 at the other end after the liquid is heated to a desired temperature (as indicated by the arrow in FIG. 6).

[0040] The following steps will be executed before the electrification in the step A1 is executed.

[0041] B1. A pre-tightening force is exerted to fastening connectors 10, and pre-tightening springs 6 store the pre-tightening force and lock the stored pre-tightening force by nuts 12 to realize tight connection between the heating pipe 11 and the sealing covers 7 so as to ensure good sealing performance of the film type liquid heater.

[0042] B2. The film type liquid heater is fixedly connected to an immersion lithography system by end fixation plates 2, wherein the fixation direction may be changed arbitrarily since two ends of the film type liquid heater can realize the inflow or outflow of liquid.

[0043] In the description of the position relation in the present invention, the orientation or position relation indicated by terms “inner”, “outer”, “upper”, “lower”, “left”, “right” or the like is an orientation or position relation shown by the accompanying drawings, merely for describing the embodiments and simplifying the description, rather than indicating or implying that the specified device or element must have a particular orientation or be constructed and operated in a particular orientation. Therefore, the terms should not be interpreted as limitations to the present invention.

[0044] The basic principles and main features of the products of the present invention and the advantages of the present invention have been described by the foregoing contents and structures. However, it should be understood by those skilled in the art that, the above examples and description merely show the principle of the present invention, various variations and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and these variations and improvements shall fall into the protection scope of the present invention. The protection scope of the present invention shall be defined by the appended claims and equivalents thereof.