SUPERCONDUCTING WIRE AND METHOD OF FORMING THE SAME
20220140222 · 2022-05-05
Inventors
- Seung-Hyun MOON (Seoul, KR)
- Judith DRISCOLL (Cambridge, GB)
- Ahmed KURUSUMOVIC (Cambridge, GB)
- John FEIGHAN (Cambridge, GB)
Cpc classification
H10N60/0801
ELECTRICITY
H10N60/0296
ELECTRICITY
International classification
Abstract
Provided is a superconducting wire. The superconducting wire comprises a substrate, a superconducting film on the substrate and a pinning center in the superconducting film. The superconducting film includes Y.sub.1-xRE.sub.xBCO and the pinning center has an additive of Ba.sub.2YNbO.sub.6.
Claims
1. A method of forming a superconducting wire, comprising: forming a buffer layer on a substrate; and providing a superconducting precursor on the buffer layer, to form a superconducting film including Y.sub.1-xRE.sub.xBCO on the substrate, wherein the superconducting precursor is provided using a source including Y+RE, Ba, and Cu, and the source is rich in Y+RE and Cu compared to a stoichiometric YBCO.
2. The method of claim 1, wherein 0.5<x<0.95.
3. The method of claim 1, wherein RE is Yb, Sm or a combination of Yb and Sm.
4. The method of claim 1, wherein the source further includes an additive of Ba.sub.2YNbO.sub.6.
5. The superconducting wire of claim 1, wherein RE includes a first element having a smaller ionic radius than that of Y and a second element having a larger ionic radius than that of Y.
6. The method of claim 5, wherein the first element includes Yb and the second element includes Sm.
7. The method of claim 1, wherein the superconducting precursor is provided in the range of 800˜850° C.
8. The method of claim 1, wherein the superconducting film further includes Y.sub.2O.sub.3 and liquid phase.
9. A method of forming a superconducting wire, comprising: forming a buffer layer on a substrate; and providing a superconducting precursor on the buffer layer, to form a superconducting film including Y.sub.1-xRE.sub.xBCO on the substrate, wherein the superconducting precursor is provided using a source including Y+RE, Ba, and Cu, and wherein RE includes a first element having a smaller ionic radius than that of Y and a second element having a larger ionic radius than that of Y.
10. The method of claim 9, wherein the first element includes Yb and the second element includes Sm.
11. The method of claim 10, wherein the source further includes an additive of Ba.sub.2YNbO.sub.6.
12. A superconducting wire comprising: a substrate; a superconducting film on the substrate; and a pinning center in the superconducting film, wherein the superconducting film includes Y.sub.1-xRE.sub.xBCO, Y.sub.2O.sub.3 and liquid phase, and the pinning center has an additive of Ba.sub.2YNbO.sub.6.
13. The superconducting wire of claim 12, wherein RE includes a first element having a smaller ionic radius than that of Y and a second element having a larger ionic radius than that of Y.
14. The superconducting wire of claim 13, wherein the first element includes Yb and the second element includes Sm.
15. The superconducting wire of claim 12, wherein the additive of Ba.sub.2YNbO.sub.6 has a column shape.
16. The superconducting wire of claim 15, the column has a c-axis orientation.
17. The superconducting wire of claim 15, wherein the column has a diameter of 3˜10 nm and a spacing of 10˜30 nm.
18. A superconducting wire comprising: a substrate; a superconducting film on the substrate; and a pinning center in the superconducting film, wherein the superconducting film includes Y.sub.1-xRE.sub.xBCO and the pinning center has an additive of Ba.sub.2YNbO.sub.6, wherein RE includes a first element having a smaller ionic radius than that of Y and a second element having a larger ionic radius than that of Y.
19. The superconducting wire of claim 18, wherein the first element includes Yb and the second element includes Sm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are included to provide a further understanding of the inventive concept, and are incorporated in and constitute a part of this specification. The drawings illustrate exemplary embodiments of the inventive concept and, together with the description, serve to explain principles of the inventive concept. In the drawings:
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0037] Exemplary embodiments of the inventive concept will be described below in more detail with reference to the accompanying drawings. The inventive concept may, however, be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the inventive concept to those skilled in the art. Also, since exemplary embodiments are described, reference numerals disclosed according to the sequence of description are not limited to the sequence.
[0038] The present invention is related to applications where high critical currents can be achieved in high fields. It is also aimed at lower cost conductor. This necessitates creating films at fast growth rates with strong pinning of magnetic vortex.
[0039] To achieve fast growth rates, the presence of liquids during growth is highly beneficial. To achieve strong pinning in the field range of interest, a mixed pinning morphology is needed, i.e. extended 1D (columnar) artificial pinning centers (APCs) and 0D-like point defects.
[0040] To achieve the aforementioned goals of high performance at fast growth rates, a new process termed liquid assisted processing (LAP) in PLD has been developed. LAP is a simple in-situ process in which small (for example, ˜6 vol. %) liquid fractions are incorporated in the films during growth, through the use of a non-stoichiometric target. The method is expected to be adaptable to a wide range of physical or chemical vapor deposition processes.
[0041] The present invention creates a mixed pinning landscape of both columnar APCs and isotropic low dimensional point pinning defects. To create columnar APCs in the film, it is needed to be selective about which APCs will form in the presence of the liquid.
[0042] Point pinning defects will be created by using mixed rare-earths REBCO films, i.e. using at least two REs of different atomic sizes to create RE1.sub.1-xRE2.sub.xBCO films. The difference in the size of the RE ions (ion size variance) leads to localized regions of strain within the lattice which can potentially act as pinning sites. Additionally, for rare-earth ions of a similar size to the Ba.sup.2+ ion, Ba-RE cross substitution occurs creating further point defects. x needs to be small in RE1.sub.1-xRE2.sub.xBCO so that the growth temperature can be optimized for RE1. If x is large, the growth temperature would not be optimized for either RE1 or RE2 and this would lead to poor overall crystallinity and likely irregular buckling of the CuO planes, both being detrimental to superconductivity. x may be 0.5<x<0.95.
[0043] Samples with a mixed rare-earth component have been shown to have mildly improved performance at 77 K. However, it is at lower temperatures that such point defects are expected to be most beneficial, and they will become the major contribution to the vortex pinning force at low temperatures.
[0044]
[0045] The substrate 10 may have a biaxially aligned textured structure. The substrate 10 may be a metal substrate. The metal substrate 10 may include a cubic lattice metal, such as nickel (Ni), nickel alloys (Ni—W, Ni—Cr, Ni—Cr—W, etc.), a stainless steel, silver (Ag), silver alloys, nickel-silver composites which are hot rolled. The substrate 10 may have a tape shape for a coated conductor.
[0046] The buffer layer 20 may include a diffusion stop layer (e.g., Al.sub.2O.sub.3), Y.sub.2O.sub.3, and an MgO layer which are stacked sequentially. The buffer layer 20 may be formed by an IBAD method. An epitaxially grown homoepi-MgO layer may be further formed on the buffer layer 20. An additional layer may be further formed on the buffer layer 20. The additional layer may include LaMnO.sub.3, LaAlO.sub.3 or SrTiO.sub.3. The additional layer may be formed by a sputtering method. The buffer layer 20 and the additional layer may prevent a reaction between the metal substrate and the superconductor material on the metal substrate and transfer crystalline properties of the biaxially aligned textured structure.
[0047] The seed layer 30 is formed on the buffer layer 20. The seed layer 30 may include, for example, zirconium oxide, zirconium, tin oxide, titanium oxide, titanium, hafnium oxide, hafnium, yttrium oxide, cesium oxide, or cesium. The metal oxides, such as zirconium oxide, tin oxide, titanium oxide, hafnium oxide, yttrium oxide, cesium oxide, and the like may further include barium. The seed layer 30 may be formed by a sputtering method or an electron beam method.
[0048] The superconducting film 40 is formed on the seed layer 30. The superconducting film 40 is formed by the LAP method.
Experimental Embodiments
[0049]
[0050] For four mixed RE sources (c), (d), (e), and (g), the atomic percentage of Y was 80% so that the growth temperature could be kept the same for all films. To balance the 80 at. % Y, and hence ensure stoichiometry, 20% additions of the RE additives was used. Rare-earths smaller (Yb.sup.3+), larger (Sm.sup.3+) or a combination of smaller and larger (Yb.sup.3+, Sm.sup.3+) than the matrix rare-earth (Y.sup.3+) was used.
[0051] Two RE sources (f) and (g) had additives of 2˜10 mol. % (for example, 5 mol. %) Ba.sub.2YNbO.sub.6 (BYNO). For single phase BYNO powder, powders of Y.sub.2O.sub.3, Ba(NO.sub.3).sub.2, and Nb.sub.2O.sub.5 were weighed, mixed, ground, and then reacted at 1450° C. in oxygen for 24 hours. The BYNO powders were then mixed with YBCO powders in about 5 mol. % composition ratios, pressed, and then sintered at 950° C. in oxygen for 12 hours. BYNO additions produce strong c axis pinning (up to twice the J.sub.c for H∥c as compared to pure YBCO films), even at relatively high growth rates (>1 nm/s). Hence, BYNO APCs can self-assemble into nanocolumns at high growth rates where other APCs cannot. Since LAP is a fast process, it is important to use an APC which will assemble into nanocolumns (rather than nanoparticles) at fast growth rates.
[0052]
[0053] The position of the (Y+RE):Ba:Cu ratio used in all the sources (for example, targets for PLD) is shown on the phase diagram of
[0054] Referring to
[0055]
[0056] Referring to
[0057] The pure YBCO, Y123 (composition (a)) shows only T.sub.P as the composition is stoichiometric. On the other hand, liquid assisted compositions show a T.sub.E melting peak at a temperature lower than T.sub.P, between 809.4˜835.2° C., consistent with the Ba.sub.2Cu.sub.3O.sub.y liquid phase melting temperature at low pO.sub.2. T.sub.P is also higher for the (Y,Sm)123+liquid (composition (d)) at 956.9° C., compared to the Y123+liquid (composition (b)) at 937.5° C., which is expected because of the higher melting temperature of Sm123, namely 1060° C., than Y123, 1005° C. Likewise, the T.sub.P for (Y,Yb)123+liquid (composition (c)) was 932.6° C., which is lower than for Y123 (composition (a)), again expected due to the lower T.sub.P of Yb123 compared to Y123. (Y,Yb,Sm)123+liquid (composition (e)), containing all three REs, showed double/broader peaks, and the T.sub.E and T.sub.P temperatures determined from these peaks were 811.1° C. and 940.8° C., which are closer to the Yb-containing composition, indicative of the presence of phase separation and the formation of two liquids. Furthermore, compositions doped with BYNO had similar T.sub.P and T.sub.E to the compositions without BYNO. Having only a small change in melting temperatures on adding BYNO is expected as BYNO is not expected to interact with the Y123 system.
[0058] The eutectic and peritectic temperature data guide understandings of the optimum growth temperature to use for the films. The minimum requirement for the LAP process to work is for there to be a liquid present. This means operating marginally above T.sub.E. 800˜850° C. (for example, 820° C.) may be a suitable temperature for all compositions. A higher temperature may also be good (so long as the substrate and buffer remaining stable). However, since the T.sub.E and T.sub.P values varied by more than 25° C. across compositions, there would certainly be scope for further individual growth temperature optimization for each specific composition.
[0059] All films are grown by providing a superconducting precursor on the buffer layer from the sources. For the pulsed laser deposition (PLD), a Lamba Physik KrF excimer laser was used (λ=248 nm, fluence ˜2 J/cm.sup.2). A laser pulse repetition rate of 50 Hz was used which created a growth rate of ˜250 nm/min. This growth rate is higher than standard YBCO PLD film growth by a factor of about 4˜60. The high growth rate is enabled by the presence of a liquid phase in the films during deposition. The growth pO.sub.2 of all the films was 200 mTorr, and after growth the films were oxygenated at 500° C. in 760 Torr pO.sub.2 for one hour. All films had thicknesses of 350 nm±20 nm. The deposition temperatures of the films were in the range 750° C.˜850° C., with the temperature of the heater controlled using a conventional thermocouple-P.I.D. controller.
[0060] After growing over this range of temperatures, the optimum growth temperature was determined by finding the lowest value of full-width-half-maximum (FWHM) of the (005) X-ray peak, indicative of very high crystalline perfection and the highest T.sub.c and J.sub.c (77 K, self-field). The optimum growth temperature was 800° C.˜850° C. (preferably 810° C.˜830° C., more preferably about 820° C.) as below.
[0061] The transition temperature (T.sub.c) and the critical-current-density-field dependency (J.sub.c(B)) were measured using a conventional four-point probe method. The critical current density measurements used a 1 μV cm.sup.−1 criterion, the maximum Lorentz force configuration, and were conducted on samples etched to have 25 m wide bridges. The bridges were patterned using a standard photolithographic method with silver electrical contact pads deposited to ensure high quality contact interfaces. After measurement the thicknesses of the films were determined via a Dektak stylus profilometer.
[0062] A Philips PW3020 diffractometer employing CuKα radiation was used to carry out structural analysis. X-ray diffraction in the Bragg-Brentano geometry and rocking curves of the (005) YBCO peak, (the highest intensity (001) peak), were carried out to study the phases developed in the films and their epitaxial quality. A FEI Nova NanoSEM was also used to create scanning electron microscope images to investigate the surface of the films. Cross-sectional transmission microscopy (TEM) was used to image the BYNO nano inclusions in the YBCO matrix.
[0063]
[0064] For Y123+liquid (composition (b)), the highest T.sub.c (91.2 K) was measured on films grown at 820° C. This growth temperature is ˜15° C. below the T.sub.E for this composition, as shown in
[0065] Referring to
[0066]
[0067] Referring again to
[0068] For the mixed RE films, the c parameter trend follows the pattern expected from the size of the rare-earths, with the (Y,Yb)123+liquid (composition (c)) film having the smallest c value (11.67 Å), the (Y,Sm)123+liquid (composition (d)) film having the largest c value (11.74 Å) and the (Y,Yb,Sm)123+liquid (composition (e)) film in therebetween (11.71 Å). The T.sub.cs of the mixed RE (composition (c), (d) and (e)) films with LAP are lower than pure YBCO (composition (b)) film with LAP. Of the mixed RE films, the (Y,Yb,Sm)123+liquid (composition (e)) film has the highest T.sub.c (88.4 K), higher than the (Y,Yb)123+liquid (composition (c)) and (Y,Sm)123+liquid (composition (d)) films by up to 3 K. This is likely because the average RE ionic radius in these films (i.e. average of large Sm, middle Y and small Yb) of 1.03 Å is close to the radius of pure Y at 1.02 Å, whereas it is either considerably higher or lower for the other compositions.
[0069] The T.sub.cs for films containing BYNO (compositions (f) and (g)) were slightly lower (by 2 K) than the parent films (compositions (b) and (e)) without BYNO. This is common for REBCO films that include secondary phases due to the structural perturbation of the REBCO lattice by the APC. This is manifest as higher FWHM values in the (005) peak in the θ-2θ and ω scans, i.e. ˜0.34° and ˜0.53°, respectively, in compositions (f) film. On the other hand, there was only a marginal effect on the c parameter, which agrees with a previous study on BYNO doped YBCO. Hence, while there is structural disruption (i.e. buckling of planes and tilting of grains), there is little or no induced cation disorder induced in the REBCO lattice.
[0070] Structural disruption in the mixed RE films would be expected to give rise to higher FWHM values for the (005) peaks in the θ-2θ and ω scans. This is the case for all the mixed RE films. The (Y,Sm)123+liquid (composition (d)) film with the largest structural disorder and the lowest T.sub.c has the largest θ-2θ FWHM value. The (Y,Sm)123+liquid (composition (d)) film has the θ-2θ FWHM of ˜0.52°, compared to 0.32° of the Y123+liquid (composition (b)) film. It also has the largest ω scan FWHM value of all the films, i.e. ˜0.59°, compared to ˜0.40° of the Y123+liquid (composition (b)) film.
[0071]
[0072]
[0073]
[0074]
[0075]
[0076] The lines between points are guides for the eye only. The plot shows at least two distinctive regimes present. At higher temperatures (70 K and 50 K), three different regions are seen. The first one goes up to Bo, here between 1 T and 2 T, which is typical for films containing nanocolumns. The second regime is seen as dominated by an exponential decay with an α exponent given by J.sub.c˜B.sup.−α. The third regime shows rapid decay of J.sub.c as the matching field and irreversibility line are approached.
[0077] First, the Y123+liquid (composition (b)) film has a considerably higher T.sub.c and J.sub.c (by over an order of magnitude at many fields and temperatures) than the stoichiometric pure YBCO (Y123, composition (a)) film grown at the same rate but without LAP. The faster diffusion rates available with LAP films would have allowed for a higher quality REBCO crystalline lattice to form, and hence to much less structural perturbation than in the stoichiometric pure YBCO (Y123, composition (a)) film, leading to the much improved T.sub.c and J.sub.c. This is a significant result since it is proof that even if point-like disorder is induced by the high growth rates, as might be expected for very-fast-grown stoichiometric YBCO, this alone will not be effective for increasing. J.sub.c. Instead the disorder induced into REBCO (either by fast growth or by mixing REs) needs to be carefully engineered so that the REBCO lattice itself is not perturbed or disrupted to any large extent, in particular in terms of buckling of, or disconnecting the CuO planes.
[0078] Next, the J.sub.cs of the mixed RE films are generally high, and more so with decreasing temperature compared to the Y123+liquid (composition (b)) film. The high J.sub.c values for the mixed RE films are exemplified by the ‘50K, 5T’ and ‘10K, 10T’, values shown in
[0079] Referring to
[0080] Referring to
[0081] Referring to
[0082] Referring to
[0083] In terms of the performance of these films compared to other liquid processed films grown at similar rates, e.g. an ex-situ film made by SuNAM Ltd, the J.sub.c for films in this invention are up to three times higher at 3 T, and six times higher at 5 T. Also, compared to standard stoichiometric YBCO films with BaZrO.sub.3 and Ba.sub.2Y(Nb,Ta)O.sub.6 pinning additives, the in-situ LAP films show similar performance over a range of fields from 70 K to 30 K and they outperform these standard APC films at 10 K (by up to a factor of 2), despite being grown 4-60 times faster.
[0084]
[0085] Referring to
[0086] The BYNO columns would be expected to act as very strong extended 1D pinning centers for B∥c, explaining the observed behavior seen in the J.sub.c measurements. Also, the density of columns is high enough that there are likely to be ‘secondary-effect’ point like defects associated with the columns as they disrupt the REBCO matrix around themselves. This has been effectively seen for MOCVD conductors with 15 at. % BaZrO.sub.3 additions.
[0087] Finally, the LAP process demonstrated here for PLD growth could also easily be adapted to other physical or chemical vapor depositions methods to achieve very high-performance conductors at an order of magnitude higher rate, and hence at lower cost.
[0088] Fast growth of REBCO coated conductors with strong pinning is essential to reduce the cost of superconducting applications. This invention presents the results of a new in-situ liquid assisting processing (LAP) method that utilizes PLD deposition. The method allows for very fast growth rates (up to 250 nm/s), i.e. more than an order of magnitude faster than standard films. The method enables extended Ba.sub.2YNbO.sub.6 nanocolumnar artificial pinning centers (APCs) to form despite the very fast growth rates, as well as point-like defect pinning centers to be created by having mixed rare-earths in the films. The mixed pinning, mixed RE+BYNO LAP films were shown to be very effective for pinning at 10 K, 30 K and 50 K. Compared to standard YBCO films grown by PLD with different APC pinning additives, despite the much faster growth rates, the LAP films showed similar Jos over a range of fields from 70 K to 30 K, while at 10 K they outperformed the standard films by up to a factor of 2 times. An increasing influence of point-like pinning from RE mixing in the films at lower temperatures was demonstrated. The LAP method holds much promise for lowering coated conductor cost compared to growth using standard in-situ vapor growth methods, simply by modifying the composition of the target material.
[0089] The present invention is related to applications where high critical currents (for example, ≥1000 A) can be achieved in high fields, for example above 5 T which means operating at ˜30 K or below. According to the present invention, the superconducting wire can be made at lower cost and provided at fast growth rates with strong pinning of magnetic vortex.
[0090] The above-disclosed subject matter is to be considered illustrative and not restrictive, and the appended claims are intended to cover all such modifications, enhancements, and other embodiments, which fall within the true spirit and scope of the inventive concept. Thus, to the maximum extent allowed by law, the scope of the inventive concept is to be determined by the broadest permissible interpretation of the following claims and their equivalents, and shall not be restricted or limited by the foregoing detailed description.