Adjustable recessed lighting apparatus
11725788 · 2023-08-15
Assignee
Inventors
Cpc classification
F21V29/763
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Implementations are described herein for an adjustable recessed lighting apparatus (100) with a rotation ring (110). In various embodiments, a base (101) may be mounted to a surface and includes a light passage that generally directs light in a first direction (FD). The rotation ring (110) may be rotatably mounted to the base (101) such that the rotation ring (110) is rotatable about the light passage. At least one light source (140) may be mounted within the apparatus (100) to emit light through the light passage in a second direction (SD). A first drive (112) and a second drive (114) may be fixedly secured to the rotation ring (110). Accordingly, when torque is applied to the first drive (112), the rotation ring (110) may rotate relative to the base (101) about the light passage.
Claims
1. An adjustable recessed lighting apparatus comprising: a base that is mountable to a surface and includes a light passage that generally directs light in a first direction (FD) parallel to a normal of the surface; a rotation ring that is rotatably mounted to the base such that the rotation ring is rotatable about the light passage; at least one light source mounted within the apparatus to emit the light through the light passage in a second direction (SD) that is oblique (α) to the first direction (FD); a first drive that is fixedly secured to the rotation ring, wherein the first drive does not independently rotate with respect to the rotation ring, and wherein the first drive transfers torque applied to the first drive to the rotation ring causing rotation of the rotation ring relative to the base about the light passage; and a second drive that is fixedly secured to the rotation ring, wherein the second drive transfers torque applied to second drive to a heat sink assembly causing pivoting of the heat sink assembly and the at least one light source relative to the base about one or more hinges.
2. The adjustable recessed lighting apparatus of claim 1, wherein the rotation ring is rotatable about the light passage 360° in a clockwise direction or a counter-clockwise direction.
3. The adjustable recessed lighting apparatus of claim 1, further comprising: the heat sink assembly, wherein the heat sink assembly is thermally coupled to the at least one light source and is pivotally mounted to the rotation ring via one or more of the hinges such that the at least one light source and the heat sink assembly are pivotable about one or more of the hinges.
4. The adjustable recessed lighting apparatus of claim 3, wherein the heat sink assembly and the at least one light source are pivotable about the one or more hinges approximately 22.5° relative to the first direction (FD) that is parallel to the normal of the surface.
5. The adjustable recessed lighting apparatus of claim 3, wherein the heat sink assembly and the at least one light source rotate along with the rotation ring when the torque is applied to the first drive.
6. The adjustable recessed lighting apparatus of claim 5, wherein the rotation ring, the heat sink assembly, and the at least one light source rotate independent of the base.
7. The adjustable recessed lighting apparatus of claim 1, wherein the heat sink assembly and the at least one light source pivot independent of the base and the rotation ring.
8. The adjustable recessed lighting apparatus of claim 1, wherein at least one of the first drive and the second drive are shaped to receive a first type of tool.
9. The adjustable recessed lighting apparatus of claim 8, wherein at least one of the first drive and the second drive are shaped to receive a second type of tool, wherein the second type of tool is different from the first type of tool.
10. The adjustable recessed lighting apparatus of claim 1, wherein the rotation ring further includes a securing mechanism that, when engaged, prevents the rotation ring from rotating.
11. The adjustable recessed lighting apparatus of claim 1, wherein the heat sink assembly and the at least one light source rotate along with the rotation ring when the torque is applied to the first drive; and wherein the heat sink assembly and the at least one light source pivot independent of the base and the rotation ring.
12. The adjustable recessed lighting apparatus of claim 11, wherein the rotation ring, the heat sink assembly, and the at least one light source rotate independent of the base.
13. The adjustable recessed lighting apparatus of claim 11, wherein the rotation ring is rotatable about the light passage 360° in a clockwise direction or a counter-clockwise direction.
14. The adjustable recessed lighting apparatus of claim 11, wherein the heat sink assembly and the at least one light source are pivotable about the one or more hinges approximately 22.5° relative to the first direction (FD) that is parallel to the normal of the surface.
15. The adjustable recessed lighting apparatus of claim 11, wherein at least one of the first drive and the second drive are shaped to receive a first type of tool.
16. The adjustable recessed lighting apparatus of claim 15, wherein at least one of the first drive and the second drive are shaped to receive a second type of tool, wherein the second type of tool is different from the first type of tool.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings, like reference characters generally refer to the same parts throughout the different views. Also, the drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention.
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DETAILED DESCRIPTION
(9) Various embodiments and implementations of the present disclosure are directed an adjustable recessed lighting apparatus with a rotation ring that is rotatably mounted to a base of the adjustable recessed lighting apparatus. The adjustable recessed lighting apparatus may additionally and/or alternatively include a heat sink that is pivotally mounted to the rotation ring via one or more hinges. Accordingly, light source(s) of the adjustable recessed lighting apparatus can be rotated and/or panned (or tilted) while maintaining a thermal coupling with the heat sink.
(10) Referring to
(11)
(12) In some embodiments, a heat sink assembly 120 (referred to herein as “heat sink 120”) may be pivotally mounted to the rotation ring 110, e.g. by way of a hinge 126A. The heat sink 120 may include at least an outer surface 122 and a plurality of fins (or ribs) 124 that form part of a heat sink 120. The fins 124 may be constructed with thermally conductive materials such as various types of metals. As will be described in further detail below (e.g., as described in
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(14) Moreover, although both the first drive 112 and the second drive 114 are depicted as being female drives, i.e., a receptacle that receives and holds a mated tool 150 (e.g., as depicted in
(15) When torque is applied to the first drive 112, the rotation ring 110 may rotate relative to the base 101 about a light passage (e.g., an opening in the base 101 and the rotation ring 110 through which light is emitted from a light source, such as light source 140 in
(16) When torque is applied to the second drive 114, the heat sink 120 (and the light source 140) may tilt relative to the base 101, by way of one or more hinges (e.g. hinge 126A depicted in
(17) Further, in some embodiments, the rotation ring 110 may include markings adjacent to the second drive 114, such as the angle measurement symbol depicted on the rotation ring 110 in
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(19) As shown in
(20) Further, an angle of rotation of the rotation ring 110 (i.e., how many degrees the rotation ring 110 rotates about the light passage) may be the same as an angle of rotation of the mated tool 150. For example, if the mated tool 150 is inserted into the first drive 112 and the mated tool 150 is rotated 180° clockwise, then the torque generated by rotating the mated tool 150 in the first drive 112 can be transferred to the rotation ring 110 causing the rotation ring 110 to rotate 180° clockwise in unison with the mated tool 150. As another example, if the mated tool 150 is inserted into the first drive 112 and the mated tool 150 is rotated 270° counter-clockwise, then the torque generated by rotating the mated tool 150 in the first drive 112 can be transferred to the rotation ring 110 causing the rotation ring 110 to rotate 270° counter-clockwise in unison with the mated tool 150.
(21) Accordingly, by using the mated tool 150 to apply torque to the first drive 112, the torque can be transferred to the rotation ring 110. The rotation ring 110 is capable of being rotated at least 360° in either the clockwise or counter-clockwise direction. It should be noted that, in some embodiments, the rotation ring 110 can be rotated more than 360°, but rotating the rotation ring 110 (thereby also rotating the heat sink 120 and the light source 140) beyond 360° may cause unnecessary stress on wiring of the light source 140. In addition to the rotation ring 110 rotating, the heat sink 120 that is pivotally mounted to the rotation ring 110 and the light source 140 that is mounted within the apparatus 100 also rotate. However, the base 101 does not rotate along with the rotation ring 110 when the torque is applied to the first drive 112 by the mated tool 150. In some embodiments, the rotation ring 110 may be rotatably mounted to the base 101 via a clearance fit. In some other embodiments, the rotation ring 110 may be retained by the base 101 using one or more bearings, one or more bushings, or any other suitable mechanism that allows the rotation ring 110 to rotate while being connected to the base 101.
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(23) In some embodiments, the rotation ring 110 may be slightly smaller diameter than top ring 106, e.g., so that the rotation ring 110 is rotatable within the top ring 106 of the base 101, e.g., by way of a clearance fit, one or more bushings, one or more bearings, etc. In some other embodiments, these dimensions may be reversed, e.g., so that the top ring 106 has a smaller diameter than the rotation ring 110. In some embodiments, the rotation ring 110 may include one or more fastening elements 118A-D. The one or more fastening elements 118A-D may be a magnet, bolt, screw, pin, rivet, etc., such that a finishing trim (not depicted) may be affixed thereto within the apparatus 100. In some other embodiments, the rotation ring 110 may also include a securing mechanism. The securing mechanism may include a fastening element 119A, such as a bolt, screw, pin, rivet, etc., that can be secured to a bracket 119B. In some of those other embodiments, when the fastening element 119A is secured to the bracket 119B, the rotation ring 110 may be prevented from rotating, until the fastening element 119A is disengaged from the bracket 119B.
(24) Further, one or more components for pivotally mounting the heat sink 120 to the rotation ring 110 are depicted. In some embodiments, the one or more hinges 126A-B may inserted through one or more apertures on the surface 122 of the heat sink 120 and also through one or more apertures of the rotation ring 110. The one or more hinges 126A-B allow the heat sink 120 to tilt when a torque is applied to the second drive 114 as described herein (e.g., as described in
(25) The apparatus may further include a shield 130 fixedly contained by the rotation ring 110. In some embodiments, if the apparatus 100 does not include an enclosure, the shield 130 can provide a barrier between a ceiling plenum and an interior of the apparatus 100. Accordingly, air flow from the ceiling plenum to a room in which the apparatus 100 is installed is prevented.
(26) The light source 140 may be comprised of various components that are collectively referred to herein as the “light source 140”. The light source 140 may be comprised of at least an optical cup 141 and an LED holder 142 configured to fixedly retain one or more LEDs. Although the depicted embodiment of
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(28) In
(29) In some embodiments, and as depicted in
(30) Accordingly, by using the mated tool 150 to apply torque to the second drive 114, the torque can be transferred to a gear assembly 114A, 116A to tilt the heat sink 120 and, consequently, pan the light source 140. The heat sink 120 can be pivoted approximately 22.5° in either the first direction 120-FD or the second direction 120-SD. However, the base 101 and the rotation ring 110 do not tilt with the heat sink 120 and/or the light source 140 when the torque is applied to the second drive 114 by the mated tool 150. Although the gear assembly 114A, 116A is depicted as a worm gear 114A and teeth 116A of a spur gear 116, that is not meant to be limiting. One of skill in the art will recognize that any other suitable gear assembly, e.g., helical gears, rack and pinion gears, bevel gears, miter gears, screw gears, internal gears, etc., may be utilized.
(31) In
(32) In
(33) Although the oblique angle α of
(34) Accordingly, an adjustable recessed lighting apparatus consistent with embodiments disclosed herein enables a light source to be rotated at least 360° (in either a clockwise or counter-clockwise direction) and panned between 0° and 45° (relative to a surface on which the apparatus is mounted). This allows a user to direct light emitted by the apparatus at a particular object or particular area more efficiently. Further, by using a mated tool to rotate and/or pan the light source, a user need not adjust the light source by hand, thereby avoiding any potential risk of being injured due to high temperatures of the apparatus. Even further, by using the mated tool to rotate and/or pan the light source, the user need not be concerned with transferring oil from a hand of the user to an optical element of the light source, thereby preserving the ability of the optical element to direct the light emitted by the light source.
(35) While several inventive embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the inventive embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the inventive teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific inventive embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, inventive embodiments may be practiced otherwise than as specifically described and claimed. Inventive embodiments of the present disclosure are directed to each individual feature, system, article, material, kit, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, kits, and/or methods, if such features, systems, articles, materials, kits, and/or methods are not mutually inconsistent, is included within the inventive scope of the present disclosure.
(36) All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
(37) The indefinite articles “a” and “an,” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.”
(38) The phrase “and/or,” as used herein in the specification and in the claims, should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to “A and/or B”, when used in conjunction with open-ended language such as “comprising” can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.
(39) As used herein in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above. For example, when separating items in a list, “or” or “and/or” shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as “only one of” or “exactly one of,” or, when used in the claims, “consisting of,” will refer to the inclusion of exactly one element of a number or list of elements. In general, the term “or” as used herein shall only be interpreted as indicating exclusive alternatives (i.e. “one or the other but not both”) when preceded by terms of exclusivity, such as “either,” “one of,” “only one of,” or “exactly one of” “Consisting essentially of,” when used in the claims, shall have its ordinary meaning as used in the field of patent law.
(40) As used herein in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc. It should also be understood that, unless clearly indicated to the contrary, in any methods claimed herein that include more than one step or act, the order of the steps or acts of the method is not necessarily limited to the order in which the steps or acts of the method are recited.
(41) In the claims, as well as in the specification above, all transitional phrases such as “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” “holding,” “composed of,” and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of” shall be closed or semi-closed transitional phrases, respectively, as set forth in the United States Patent Office Manual of Patent Examining Procedures, Section 2111.03. It should be understood that certain expressions and reference signs used in the claims pursuant to Rule 6.2(b) of the Patent Cooperation Treaty (“PCT”) do not limit the scope.