COUNTERBALANCE MECHANISM WITH MOVABLE PLATE
20220136309 · 2022-05-05
Inventors
Cpc classification
E05Y2400/44
FIXED CONSTRUCTIONS
B60J5/106
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A counterbalance mechanism for assisting in opening and closing of a closure panel of a vehicle between a closed position and an open position, the counterbalance mechanism including: a housing for mounting a biasing mechanism of the counterbalance mechanism between the body and the closure panel; the biasing mechanism including: a fixed primary abutment of the housing having a primary biasing element mounted thereon; a fixed secondary abutment of the housing having a secondary biasing element mounted thereon; a movable plate variably positioned on a bias axis, the moveable plate between the primary biasing element and the secondary biasing element, an axial position of the movable plate movable in relation to the fixed primary abutment and the fixed secondary abutment to selectively change a primary spring constant of the primary biasing element and a secondary spring constant of the secondary biasing element; and an actuator connected to the movable plate, the actuator responsive to a control signal in order to adjust the position of the movable plate; wherein the primary biasing element applies a spring force to moderate extension of the counterbalance mechanism affecting movement of the closure panel between the open and closed positions.
Claims
1. A counterbalance mechanism (16) for assisting in opening and closing of a closure panel (14) of a vehicle (10) between a closed position and an open position, the counterbalance mechanism including: a housing (200) for mounting a biasing mechanism (15) of the counterbalance mechanism between a body (11) of the vehicle and the closure panel; the biasing mechanism including: a fixed primary abutment (124a) of the housing having a primary biasing element (126a) mounted thereon; a fixed secondary abutment (124b) of the housing having a secondary biasing element (126b) mounted thereon; a moveable element (128) variably positioned on a bias axis (132) of the housing, the moveable element between the primary biasing element and the secondary biasing element, an axial position of the moveable element movable in relation to the fixed primary abutment and the fixed secondary abutment to selectively change a primary bias of the primary biasing element and a secondary bias of the secondary biasing element; and an actuator (130) connected to the movable element, the actuator responsive to a control signal (72) in order to adjust the position of the movable element; wherein the primary biasing element applies a primary spring force to moderate extension of the counterbalance mechanism affecting movement of the closure panel between the open and closed positions.
2. The counterbalance mechanism of claim 1 further comprising a lead screw (140) coupled to the actuator and the movable element, the moveable element being a plate.
3. The counterbalance mechanism of claim 2 further comprising the primary bias is a primary spring constant (Kn) the secondary bias is a secondary spring constant (Knr).
4. The counterbalance mechanism of claim 1, wherein said change of the primary spring constant is in an opposite direction to said change in the secondary spring constant.
5. The counterbalance mechanism of claim 1, wherein the housing (200) including a first tube and a second tube, the first and the second tubes extendable and retractable relative to one another, wherein in response to the actuator responsive adjusting the position of the movable element the first and the second tubes move relative to one another to affect movement of the closure panel between the open and closed positions.
6. The counterbalance mechanism of claim 5, further comprising a position sensor for detecting the relative extension and retraction of the counterbalance mechanism.
7. The counterbalance mechanism of claim 6, further comprising a controller in communication with the actuator and the position sensor, the controller configured to control the actuator in response to the sensor for detecting the relative extension and retraction to affect movement of the closure panel between the open and closed positions.
8. The counterbalance mechanism of claim 1, further comprising a controller in communication with the actuator and the position sensor, the controller configured to control the actuator in response to the sensor for detecting the relative extension and retraction to hold the closure panel in a stopped position between the open and closed positions.
9. The counterbalance mechanism of claim 1, further comprising an angle sensor for detecting incline information to compensate for changes in angle experienced by the biasing mechanism 15.
10. The counterbalance mechanism of claim 1, wherein the primary biasing element is a coil spring.
11. The counterbalance mechanism of claim 1, wherein the secondary biasing element is a coil spring.
12. The counterbalance mechanism of claim 1 further comprising a lead screw (140) coupled to the movable element by a drive nut, such that rotation of the lead screw by the actuator causes said adjust the position of the moveable element.
13. The counterbalance mechanism of claim 12, wherein the movable element is a plate connected to the drive nut.
14. A method of operating the counterbalance mechanism of claim 1 by moving the moveable element between the fixed primary abutment and the fixed secondary abutment in order to vary the primary spring constant of the primary biasing element and the secondary spring constant of the secondary biasing element.
15. The method of claim 14, wherein said change of the primary spring constant is in an opposite direction to said change in the secondary spring constant.
16. The method of claim 14, further comprising using a position sensor to determine one of a movement and a position of the closure panel between the open and closed positions and controlling the actuator in response to determining the one of a movement and a position of the closure panel to effect the movement of the closure panel.
17. The method of claim 14, further comprising using a position sensor to determine one of a movement and a position of the closure panel between the open and closed positions and controlling the actuator in response to determining the one of a movement and a position of the closure panel to effect the holding of the closure panel at a fixed position between the open and closed positions.
18. The method of claim 14, further comprising detecting if the vehicle is positioned on an incline using an angle sensor in order to compensate for changes in weight of the closure panel.
19. A method of operating the counterbalance mechanism comprising: providing a housing having a first tube coupled to a vehicle body of a vehicle and a second tube coupled to a closure panel of the vehicle, the first tube and the second tube extendable and retractable relative to one another; providing within the housing a first spring coupled to the vehicle body and a second spring coupled to the closure panel; providing a moveable element coupling the first spring with the second spring, the moveable element moveable between the vehicle body and the closure panel; and moving the moveable element in order to vary the primary spring constant of the primary biasing element and the secondary spring constant of the secondary biasing element.
20. The method of claim 19, further comprising detecting if the vehicle is positioned on an incline using an angle sensor in order to compensate for changes in weight of the closure panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Reference is made, by way of example only, to the attached figures, wherein:
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0021] In this specification and in the claims, the use of the article “a”, “an”, or “the” in reference to an item is not intended to exclude the possibility of including a plurality of the item in some embodiments. It will be apparent to one skilled in the art in at least some instances in this specification and the attached claims that it would be possible to include a plurality of the item in at least some embodiments. Likewise, use of a plural form in reference to an item is not intended to exclude the possibility of including one of the item in some embodiments. It will be apparent to one skilled in the art in at least some instances in this specification and the attached claims that it would be possible to include one of the item in at least some embodiments.
[0022] Referring to
[0023] As shown, the counterbalance mechanism 16 can include a biasing mechanism 15 (see
[0024] The counterbalance mechanism 16 is coupled to the closure panel 14 and to a body 11 of the vehicle 10. The closure panel 14 is operated between and open position (shown in
[0025] It is also recognized that there can be one or more intermediate hold positions of the closure panel 14 between a fully open position and fully closed position, as assisted at least in part by the counterbalance mechanism 16. For example, the counterbalance mechanism 16 can assist in biasing movement of the closure panel 14 away from one or more intermediate hold position(s), also known as Third Position Hold(s) (TPHs) or Stop-N-Hold(s), once positioned therein. It is also recognized that the counterbalance mechanism 16 can be provided as a component of the closure panel 14 assembly, or separate thereto, as desired.
[0026] The closure panel 14 can be opened manually and/or powered electronically via the counterbalance mechanism 16, where powered closure panels 14 can be found on minivans, high-end cars, or sport utility vehicles (SUVs) and the like. Additionally, one characteristic of the closure panel 14 is that due to the weight of materials used in manufacture of the closure panel 14, some form of force assisted open and close mechanism (or mechanisms) are used to facilitate operation of the open and close operation by an operator (e.g. vehicle driver) of the closure panel 14. The force assisted open and close mechanism(s) can be provided by the counterbalance mechanism 16, any biasing members external to the counterbalance mechanism 16 (e.g. spring loaded hinges, spring loaded struts, gas loaded struts, electromechanical struts, etc.) when used as part of the closure panel 14 assembly.
[0027] Illustratively, referring to
[0028] For example, a panel angle position sensor 76 (e.g. accelerometer) can be located on the closure panel 14 and provide active angle position feedback signals via the control signals 72 to the controller 70. During an opening/closing sequence of the closure panel 14, the biasing mechanism 15 can provide the required torque to lift the closure panel 14 through feedback from the angle sensor 76 and actuator 130 operation resulting in adjustment of the position of the moving plate 128 on the bias axis 132 (see
[0029] Referring again to
[0030] Referring to
[0031] The counterbalance strut 16 further includes a drive nut 214 (mounted to the moveable plate 128) mounted in the interior chamber 208 of the extensible member 204, the drive nut 214 threadingly engaging the lead screw 140, the drive nut 214 further coupled to the secondary biasing element 126b, the drive nut 214 movable in relation to the fixed abutments 124a,b to move the moveable plate 128 to selectively change the respective spring constants of the biasing elements 126a,b. The counterbalance strut 16 further includes the actuator 130 connected to the rotatable lead screw 140, the actuator 130 responsive to one or more control signals 72 in order to adjust a position of the drive nut 214 (and thus the attached moveable plate 128) in relation to the fixed abutments 124a,b in order to selectively change the spring constant of the primary/secondary biasing elements 126a,b, wherein the primary biasing element 126a applies a spring force to moderate linear movement of the extensible member 204 affecting movement of the closure panel 14 between the open and closed positions. The housing 200 can be connected at one end to the closure panel 14 by a pivot 6 (e.g. ball joint) and connected at the other end by another pivot 6 (e.g. ball joint).
[0032] For example, moving the moveable plate 128 towards the primary abutment 124a will act to decrease the length of the primary biasing element 126a (for a fixed open/close position of the closure panel 14) and thus increase the spring constant of the primary biasing element 126a. Further, moving the moveable plate 128 towards the primary abutment 124a can act to maintain the length of the primary biasing element 126a (as the closure panel 14 moves towards an open position as the counterbalance mechanism 16 extends—e.g. the primary abutment 124a and the secondary abutment 124b move away from one another on the bias axis 132) and thus maintain the spring constant of the primary biasing element 126a. Further, moving the moveable plate 128 away from the primary abutment 124a can act to maintain the length of the primary biasing element 126a (as the closure panel 14 moves towards a closed position as the counterbalance mechanism 16 retracts—e.g. the primary abutment 124a and the secondary abutment 124b move towards one another on the bias axis 132) and thus maintain the spring constant of the primary biasing element 126a.
[0033] It is envisioned that further operational examples of the moveable plate 128 can be provided, such as but not limited to: actively increase the length of the primary biasing element 126a as the primary abutment 124a and the secondary abutment 124b move away from one another on the bias axis 132; actively increase the length of the primary biasing element 126a as the primary abutment 124a and the secondary abutment 124b move towards one another on the bias axis 132; actively decrease the length of the primary biasing element 126a as the primary abutment 124a and the secondary abutment 124b move away from one another on the bias axis 132; and/or actively decrease the length of the primary biasing element 126a as the primary abutment 124a and the secondary abutment 124b move towards one another on the bias axis 132. It is recognized that in general, an increase or a decrease in the length of the primary biasing element 126a (or the secondary biasing element 126b for that matter) would cause a respective corresponding increase or decrease in the spring constant of the primary biasing element 126a (or the secondary biasing element 126b for that matter). As envisioned, the increasing, decreasing, or maintaining of the length of the primary biasing element 126a (via the variable positioning of the moveable plate 128 in view of operation of the actuator 130 and lead screw 140) can be performed during: 1) an open operation of the closure panel 14, a close operation of the closure panel 14; and/or a hold position of the closure panel 14.
[0034] Further, it is recognized that the secondary biasing element 126b is positioned between the moving plate 128 (e.g. in contact with the drive nut 214) and the secondary abutment 124b of the housing 200. As the moveable plate 128 is displaced along the bias axis 132, the spring constant of the secondary biasing element 126b is varied as its length between the moveable plate 128 and the secondary abutment 124b is also varied. It is recognized that the biasing (e.g. spring) force of the secondary biasing element 126b can be used by the counterbalance mechanism 16 to assist the actuator 130 in moving the movable plate 128 along the bias axis 132, recognizing that the primary biasing element 126a can provide resistance to the movable plate 128 travelling towards the primary abutment 124a.
[0035] As shown in
[0036] Referring to
[0037] Referring to
[0038] Referring to
[0039] As such, demonstrated by example is how the biasing force F1,F2,F3 (e.g. primary spring force) of the primary biasing element 126a can vary as the moveable plate 128 position on the bias axis 132 (see
[0040] Further, it is recognized that the spindle force for the mechanism shown in
[0041] Referring to
TABLE-US-00001 id Description o Horizonal distance between the door hinges and Spindle Hinge on pillar h Vertical distance between the door hinges and Spindle Hinge on pillar d Distance between the door hinges and Spindle Hinge on pillar δ Angle between the door hinges and Spindle Hinge on pillar s Spindle lenght l Distance of the Spindle Door attachment from door hinges ε Angle of the door with d (line) α Angle of the door on Horizontal γ Angle between door and Spindle β Spindle angle with horizontal ϕ angle of the Door with Spindle Normal b Arm M Door Weight Moment at hinge R Required Force to Spindle to equlibrate the moment
[0042] Now referring to