Pump insert and pump array comprising such a pump insert
11725653 · 2023-08-15
Assignee
Inventors
Cpc classification
F04C11/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2230/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/808
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C15/0096
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C15/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A pump insert (1) for arranging in an accommodating space (104), the pump insert (1) comprising: a pump (10) comprising a pump chamber (15) and a delivery element (11) which can rotate about a rotational axis (D) and which is arranged in the pump chamber (15); an electric motor (20) comprising a rotor (21), which can rotate about the rotational axis (D), and a stator (22); and a drive shaft (30) which is mounted such that it can rotate about the rotational axis (D), wherein the rotor (21) and the delivery element (11) are connected via the drive shaft (30) in such a way that rotating the rotor (21) causes the delivery element (11) to rotate.
Claims
1. A pump array, comprising an accommodating housing which forms an accommodating space with an end-facing wall and a circumferential wall and a pump insert, which is at least partially arranged in the accommodating space, the pump insert comprising: a pump comprising a pump chamber and a delivery element which is rotatable about a rotational axis and which is arranged in the pump chamber; an electric motor comprising a rotor, which is rotatable about the rotational axis, and a stator; a drive shaft which is mounted such that it is rotatable about the rotational axis, wherein the rotor and the delivery element are connected via the drive shaft in such a way that rotating the rotor causes the delivery element to rotate; and an inlet, which is embodied to feed fluid to the pump chamber, and/or an outlet, which is adapted to discharge fluid from the pump chamber, on the side pointing towards the end-facing wall of the accommodating space, wherein the end-facing wall of the accommodating housing comprises a feed channel and a drainage channel; and wherein the pump array further comprises a tubular connecting element, which is adapted to be inserted into the feed channel from the side of the accommodating space and which is inserted into the inlet and arranged between the feed channel and the inlet and connects them in fluid communication, and a tubular connecting element, which is adapted to be inserted into the drainage channel from the side of the accommodating space and which is inserted into the outlet and arranged between the drainage channel and the outlet and connects them in fluid communication.
2. The pump insert according to claim 1, wherein the pump insert comprises an assembly structure using which the pump insert can be fastened to the accommodating housing.
3. The pump insert according to claim 2, wherein the pump insert comprises control electronics for controlling the electric motor, wherein a thermal bridge is formed between the control electronics and the assembly structure, via which heat can be transmitted from the control electronics to the assembly structure.
4. The pump insert according to claim 3, wherein a thermally conductive element is arranged between the control electronics and the assembly structure.
5. The pump insert according to claim 3, wherein the control electronics are arranged at least partially on a carrier, wherein in the region of (each of) one or more components of the control electronics, a thermally conductive element is arranged between the component and the assembly structure and/or one or more thermally conductive elements are arranged between the carrier and the assembly structure.
6. The pump insert according to claim 2, further comprising an electronics housing which is fastened to the assembly structure and in which control electronics for the electric motor are arranged, wherein the electronics housing comprises one or more hold-down elements which press a carrier, on which the control electronics are at least partially arranged, against or onto the assembly structure.
7. The pump insert according to claim 4, wherein the assembly structure comprises at least one passage through which at least one contact element extends which electrically contacts the control electronics unit and at least one coil of the stator.
8. The pump insert according to claim 2, wherein the drive shaft is supported on the assembly structure such that it can rotate about the rotational axis.
9. The pump insert according claim 1, wherein the pump insert comprises a motor space outlet which connects a motor space, which is surrounded by the stator on the circumferential side, in fluid communication with the outer side of the pump insert and/or emerges onto the outer side.
10. The pump array according to claim 2, wherein a thermal bridge is formed between the assembly structure and the accommodating housing, via which heat can be transmitted from the assembly structure to the accommodating housing.
11. The pump array according to claim 2, wherein the assembly structure abuts the accommodating housing.
12. The pump array according to claim 2, wherein a thermally conductive element is arranged between the assembly structure and the accommodating housing.
13. The pump array according to claim 1, wherein a thermal bridge formed between an assembly structure of the pump insert and the accommodating housing, the assembly structure and a thermal bridge formed between the assembly structure and control electronics embodied to control the motor are adjusted to each other such that the heat generated in the control electronics while the electric motor is in operation is or can be at least mostly discharged into the accommodating housing via the thermal bridge formed between the control electronics and the assembly structure, via the assembly structure and via the thermal bridge formed between the assembly structure and the accommodating housing.
14. The pump array according claim 2, wherein the assembly structure forms a cover which closes off the accommodating space, and/or an annular gasket which seals off the accommodating space from the outside is arranged between the assembly structure and the accommodating housing.
15. The pump array according to claim 2, wherein the assembly structure is flange-mounted to the accommodating housing.
16. The pump array according to claim 2, wherein the assembly structure, comprises a motor space outlet which connects a motor space, which is surrounded by the stator on the circumferential side, in fluid communication with the accommodating space.
17. The pump array according to claim 16, wherein the motor space outlet is arranged laterally on the pump insert, or the motor space outlet emerges onto the outer side of the assembly structure via an opening of the motor space outlet pointed towards the circumferential wall.
18. The pump array according to claim 1, wherein the accommodating housing comprises a discharge channel which emerges into the accommodating space and via which fluid can be discharged from the accommodating space or a storage container.
19. The pump array according to claim 1, wherein the accommodating space is sealed off in relation to the inlet and the outlet.
20. The pump array according to claim 1, wherein the stator forms at least a part of the outer circumference or the outer side of the pump insert and/or delineates the accommodating space.
21. The pump array according to claim 2, wherein at least one of the assembly structure and the accommodating housing is made of metal or a metal alloy.
22. The pump array according to claim 4, wherein the thermally conductive element comprises a thermally conductive paste or a thermally conductive pad.
23. The pump array according to claim 5, wherein the carrier comprises a printed circuit board.
24. The pump array according to claim 6, wherein the electronics housing is made of plastic.
25. The pump array according to claim 15, wherein the assembly structure is fastened to the accommodating housing by means of at least one stud-bolt.
Description
(1) The invention has been described on the basis of multiple embodiments and examples. In the following, the invention is described on the basis of figures. The features thus disclosed, individually and in any combination of features, advantageously develop the invention. There is shown:
(2)
(3)
(4)
(5)
(6)
(7) The pump insert 1 shown in
(8) As can be seen for example from
(9) The second delivery element 12 is formed as an internally toothed wheel or ring gear having an internal toothed profile and is mounted such that it can rotate by the inner circumferential surface of the housing base body 18b. The second delivery element 12 can rotate about a rotational axis which is arranged offset in parallel with respect to the rotational axis D. The internal toothed profile of the second delivery element 12 is in meshing engagement with the external toothed profile of the first delivery element 11 at one point on the circumference. The external toothed profile of the first delivery element 11 comprises fewer teeth than the internal toothed profile of the second delivery element 12. The outer diameter of the first delivery element 11 is smaller than the inner diameter of the second delivery element 12. The rotational speed ratio between the first delivery element 11 and the second delivery element 12 is such that the first delivery element 11 rotates at a greater rotational speed around the rotational axis D than the second delivery element 12 rotates about its rotational axis which is offset in parallel with respect to the rotational axis D. The second delivery element 12 forms a sealing gap with each of the first housing cover 18a and the second housing cover 18c.
(10) The pump housing 18—as shown in this example, the housing cover 18a—forms an inlet 13, in particular an inlet channel, and an outlet 14, in particular an outlet channel. The inlet 13 is embodied such that fluid, in particular oil, can flow into the pump chamber 15. The outlet 14 is embodied such that fluid, in particular oil, which is delivered by the first and second delivery elements 11, 12 while the pump is in operation, is drained out of the pump chamber 15. The inlet 13 and the outlet 14 are each formed as a channel. An inlet opening 13a of the inlet 13 and an outlet opening 14a of the outlet 14 point towards the side of the housing cover 18a which points towards an end-facing wall 103 (
(11) The accommodating housing 100 comprises a feed channel 65, a feed channel opening of which emerges onto the end-facing wall 103. The accommodating housing 100 also comprises a drainage channel, a drainage channel opening of which opens onto the end-facing wall 103. The drainage channel is situated behind the feed channel 65 in the plane of projection in
(12) The feed channel 65 is connected in fluid communication with the inlet 13 via a tubular connecting element 60 which is arranged between the feed channel 65 and the inlet 13. The drainage channel is connected in fluid communication with the outlet 14 by means of a tubular connecting element 70 which is arranged between the drainage channel and the outlet 14.
(13) As can be seen for example from
(14) The outlet 14 comprises an inner circumferential surface, and the connecting element 70 comprises an outer circumferential surface, wherein a sealing ring 71 is arranged between the inner circumferential surface and the outer circumferential surface and abuts them, forming a seal, in order to seal off the gap formed between them. This seals off the outlet 14 in relation to the accommodating space 104. A reflux valve which is formed in the outlet 14 comprises a closing body 73 which is spherical in the example shown (
(15) When the pump insert 1 is inserted into the accommodating space 104 (
(16) The connecting element 60 and the connecting element 70 comprise a seat, which is shaped as an annular groove and forms the outer circumferential surface which the sealing ring abuts, for each of the sealing rings 61, 62 and/or 71, 72.
(17) The drive shaft 30 is mounted, such that it can rotate about the rotational axis D, by means of a first rotary bearing 16 and a second rotary bearing 17. The first rotary bearing 16 and the second rotary bearing 17 are each embodied as slide bearings in the example embodiment shown. The drive shaft 30 is supported on the housing cover 18a by means of the first rotary bearing 16 and on the housing cover 18c by means of the second rotary bearing 17, such that it can rotate about the rotational axis D. The housing cover 18a, 18c itself or a slide bearing bushing (not shown) which is attached, in particular press-fitted, in the housing cover 18a, 18c can for example form the rotary bearing 16, 17 which is embodied as a slide bearing.
(18) Optionally, a third rotary bearing 9 (
(19) The assembly structure 25 is connected to the pump housing 18, such that it is fixed against rotating about the rotational axis D and preferably also axially fixedly, namely by means of at least one connecting structure 26 (
(20) The electric motor 20 comprises the stator 22, which is connected or coupled to the pump housing 18 and the assembly structure 25 such that it is fixed against rotating about the rotational axis D and axially fixedly, and the rotor 21 which is non-rotationally connected to the drive shaft 30, in particular in a non-rotational engagement with the drive shaft 30. In the example embodiment shown in the figures, the rotor 21 is embodied as an internal rotor. The rotor 21 is surrounded by the stator 22. Alternative arrangements of the rotor 21 and the stator 22 are however possible in principle; thus, the rotor 21 can for example be embodied as an external rotor, i.e. such that the rotor 21 at least partially surrounds the stator 22.
(21) The rotor 21 and the delivery element 11 are connected, in particular non-rotationally, via the drive shaft 30 in such a way that rotating the rotor 21 causes the delivery element 11 to rotate.
(22) The stator 22 comprises multiple coils 23 over its circumference, to which electrical energy can be selectively applied, for example in groups (phases), thus generating magnetic fields which cause the rotor 21 to be rotated relative to the stator 22 about the rotational axis D.
(23) The stator 22 encloses a motor space 52 of the electric motor 20, in which the rotor 21 is arranged. The stator 22 forms a part of the outer circumference or forms the outer side of the pump insert 1. In other words, the stator 22 delineates the accommodating space 104 in which the pump insert 1, in particular at least the pump 10 and the electric motor 20, is/are at least partially arranged.
(24) As can be seen from
(25) As shown in
(26) The pump array can be embodied such that the fluid can be discharged from the accommodating space 104 into a storage container, such as for example a liquid or oil reservoir which can for example be a gear sump. The storage container can for example be connected in fluid communication with the accommodating space 104. To this end, the accommodating housing 100 can comprise a discharge channel (not shown) which emerges into the accommodating space 104 and leads to the storage container. The pump 10 can for example suction the liquid or the oil from the storage container via the inlet 13 and the feed channel 65.
(27) As can be seen for example from
(28) The pump insert 1 comprises a plate-shaped carrier 42, in particular a printed circuit board, which comprises control electronics 49 for controlling the electric motor 20. The control electronics 49 and/or the carrier 42 are arranged on the side of the assembly structure 25 facing away from the electric motor 20. The carrier 42 comprising the control electronics 49 is arranged in the interior space enclosed by the electronics housing 41 and the assembly structure 25.
(29) In the example shown, the assembly structure 25 is formed from metal or a metal alloy, such as for example an aluminum alloy. A transmission of heat from the control electronics 49 to the assembly structure 25 is enabled by a thermal bridge formed between the assembly structure 25 and the control electronics 49 or individual components of the control electronics 49. The thermal bridge can be established by the carrier 42, and/or individual electronic components which require cooling during operation, abutting a surface of the assembly structure 25 which is formed from metal or a metal alloy. This enables thermal energy to be discharged from the control electronics 49 or components of the control electronics 49 into the assembly structure 25.
(30) As can be seen from
(31) As can for example be seen from
(32) A thermal bridge is formed between the assembly structure 25 and the accommodating housing 100, via which heat can be transmitted from the assembly structure 25 into the accommodating housing 100. The assembly structure 25 comprises a flange which fastens the assembly structure 25 and therefore the pump insert 1 to the accommodating housing 100. The accommodating housing 100 comprises an assembly surface 101 which is in particular on an end-facing side and opposed by an end-facing side of the assembly structure 25 formed by the flange. The flange can be fastened to the accommodating housing 100 by means of one or more fastening means, for example stud-bolts, which tense the flange towards the accommodating housing 100. The assembly structure 25, in particular the flange of the assembly structure 25, can directly abut the accommodating housing 100. Alternatively, a thermally conductive element 105 can be arranged between the assembly structure 25, in particular the flange of the assembly structure 25, and the accommodating housing 100. The thermally conductive element 105 can in particular be thermally conductive paste or a thermally conductive pad. This improves or increases the transfer of heat between the assembly structure 25 and the accommodating housing 100.
(33) The thermal bridge formed between the assembly structure 25 of the pump insert 1 and the accommodating housing 100, the assembly structure 25 and the thermal bridge formed between the assembly structure 25 and the control electronics 49 embodied to control the motor 20 are adjusted to each other such that heat generated in the control electronics 49 while the electric motor 20 is in operation is at least mostly discharged into the accommodating housing 100 via the thermal bridge formed between the control electronics 49 and the assembly structure 25, the assembly structure 25 and the thermal bridge formed between the assembly structure 25 and the accommodating housing 100.
(34) The assembly structure 25 forms a cover which closes off the accommodating space 104. An annular gasket 7 which seals off the accommodating space 104 from the outside is arranged between the assembly structure 25 and the accommodating housing 100, in particular between the assembly surface 101 and the flange opposing the assembly surface 101 of the accommodating housing 100. The assembly structure 25 comprises a recess which is shaped as a groove, in particular an annular groove, and in which the annular gasket 7 is arranged. The annular gasket 7 abuts the annular groove on the one hand and the assembly surface 101 on the other, forming a seal, in order to seal off the accommodating space 104 in relation to the environment.
(35) The contact unit 40 or the control electronics 49 is/are connected in an electrically conductive way to, i.e. contact(s), the coils 23 of the stator 22. As can be seen for example from
(36) Alternatively, the contact element 47 can be formed on the carrier 42 and protrude from the carrier 42 through the passage 28. The complementary contact elements 24 can be formed on the stator 22 and can electrically contact the contact element 47 on the side of the assembly structure 25 facing the stator 22.
(37) The contact unit 40 comprises at least one electrical plug connector 43. The at least one electrical plug connector 43 can be formed at least in part by the electronics housing 41 and/or serves to supply the control electronics 49 and/or the coils 23 with electrical energy. The electrical plug connector 43 is arranged outside the accommodating space 104.
LIST OF REFERENCE SIGNS
(38) 1 pump insert 7 gasket/sealing ring 8 gasket/sealing ring 9 third rotary bearing 10 pump 11 first delivery element/toothed wheel 12 second delivery element/internally toothed wheel 13 inlet 13a inlet opening 14 outlet 14a outlet opening 15 pump chamber 16 first rotary bearing/slide bearing 17 second rotary bearing/slide bearing 18 pump housing 18a first housing cover 18b housing base body 18c second housing cover 19 centering pin 20 electric motor 21 rotor 22 stator 23 coil 24 complementary contact element 25 assembly structure 25a contact surface 26 connecting structure 27 sealing element 28 passage 30 drive shaft 40 contact unit 41 electronics housing 42 carrier 43 electrical plug connector 44 thermally conductive element 45 hold-down element 46 stud bolt 47 contact element/contact tongue 49 control electronics 52 motor space 53 motor space outlet 53a motor space outlet opening 60 connecting element 61 sealing ring 62 sealing ring 65 feed channel 70 connecting element 71 sealing ring 72 sealing ring 73 closing body 100 accommodating housing 101 assembly surface 102 circumferential wall 103 end-facing wall 104 accommodating space 105 thermally conductive element D rotational axis