PORTABLE ELECTROMAGNETIC INDUCTION ELECTRICITY GENERATOR FOR MOBILE CHARGING
20220140674 · 2022-05-05
Inventors
Cpc classification
International classification
H02J7/14
ELECTRICITY
Abstract
An electromagnetic induction generator for use in applications where other energy sources are unavailable or undesired includes: a rotor having at least a pair of through holes in its body, the rotor body supporting two or more magnets; a stator including a plurality of conductive windings and a through hole; and a length of filament inserted through the through holes of the rotor and stator, the filament supporting the rotor during use.
Voltage is induced by causing relative rotation between the stator and rotor to create an electrical current that can be stored in an electricity storage unit. During use the stator is held stationary, for example by a mounting member. The rotor is rotated by winding the filament upon itself and then unwinding the filament by applying an input force on either end to induce rotation of the rotor in a manner similar to a traditional button spinner toy.
Claims
1. An electromagnetic electricity generator comprising: a rotor including a body with a front face and an opposing back face, two or more through holes disposed through the body extending from the front face to the back face; at least two magnets supported by the body, each including an outwardly facing surface; a stator including a body and a plurality of windings supported on the stator body, the windings positioned substantially parallel to the outwardly facing surface of the at least two magnets, and further comprising conductive metal and a through hole; a bearing connecting the rotor and stator and constructed and arranged to allow rotation of the rotor relative to the stator; a filament including a first end and a second end, the filament extending through the at least two or more through holes, the first end and second end constructed and arranged to be pulled in opposing directions by an input force, and having a first length in an unwound position and a shorter, second length in a wound position; and wherein during use the filament is rotated to wind the filament upon itself such that the length of the filament is shortened and thereafter the first and second ends are pulled in opposing directions to induce unwinding of the filament, the outward force on the filament causing the previously twisted filament to unwind and lengthen, inducing the rotor to accelerate as it rotates relative to the stator causing the magnets to pass by the windings creating a changing magnetic field that induces voltage.
2. The generator of claim 1, wherein the induced voltage charges an energy storage device.
3. The generator of claim 2, wherein said energy storage device is a lithium-ion battery, lithium-ion polymer battery, lead-acid battery, Nickel-cadmium battery, Nickel-metal hydride battery, capacitor or supercapacitor or hydrogen fuel cell.
4. The generator of claim 1, wherein the stator includes a through hole configured and sized to receive the portion of the rotor including the two or more through holes.
5. The generator of claim 1, wherein the first and second ends of the filament include at least one of a loop or a handle that is constructed and arranged to be gripped by a user such that the input force is created by the user physically pulling on each of the first and second ends.
6. The generator of claim 1, further comprising a mounting member constructed and arranged to secure the stator in order to deter rotation of the stator during use and constrain translational movement.
7. The generator of claim 6, wherein the mounting member includes a base having a through hole for receipt of the filament therethrough and at least one fastener securable to a substrate.
8. The generator of claim 7, wherein the at least one fastener is a pair of legs and the substrate is a table.
9. The generator of claim 1, wherein the at least two through holes are disposed symmetric and proximal to an axis of rotation of the rotor body.
10. The generator of claim 1, wherein the at least two magnets are positioned so that magnetic field lines from the at the at least two magnets are substantially perpendicular with the back face of the rotor body.
11. The generator of claim 1, wherein the at least two magnets are positioned so that the magnetic field lines point in the axial direction of the rotor body.
12. The generator of claim 1, wherein the at least two magnets are positioned so that the magnetic field lines point in the radial direction of the rotor body.
13. The generator of claim 1, wherein the at least two magnets comprise at least one of iron, ceramic, alnico, or neodymium.
14. The generator of claim 1, wherein the filament comprises two filaments tied in independent loops that are positioned one on either side of the rotor body, each loop being attached by two attachment points either side of the rotor body.
15. The generator of claim 14, wherein the filaments are made of material selected from the group consisting of metal, plastic, carbon, and organic material, and is braided or single stranded.
16. The generator of claim 1, wherein the bearing is selected from the group consisting of a ball, roller, ball thrust, roller thrust, tapered roller, or magnetic bearing.
17. The generator of claim 1, wherein said windings are coated in an electrically-insulating material, the windings being selected from the group consisting of a wild, helical, or orthocyclic windings.
18. An electromagnetic electricity generator comprising: a rotor including a body with a front face and an opposing back face, two or more through holes disposed through the body extending from the front face to the back face and disposed symmetric to an axis of rotation of the body; at least two magnets supported by the body, each including an outwardly facing surface positioned so that magnetic field lines are substantially perpendicular with the back face of the rotor body; a stator including a body and a plurality of windings supported on the stator body, the windings positioned substantially parallel to the outwardly facing surface of the at least two magnets, and further comprising conductive metal, the stator further including a through hole configured and sized to receive the portion of the rotor body including the two or more through holes; a bearing connecting the rotor and stator and constructed and arranged to allow rotation of the rotor relative to the stator; a mounting member constructed and arranged to secure the stator to deter rotation of the stator during use and constrain translational movement; a filament including a first end and a second end, the filament extending through the at least two or more through holes of the rotor and the through hole of the stator, the first end and second end constructed and arranged to be pulled in opposing directions by an input force, and having a first length in an unwound position and a shorter, second length in a wound position; and wherein during use the filament is rotated to wind the filament upon itself such that the length of the filament is shortened and thereafter the first and second ends are pulled in opposing directions to induce unwinding of the filament causing the rotor to accelerate and rotate relative to the stator causing the magnets to pass by the windings creating a changing magnetic field that induces voltage.
19. The generator of claim 18, wherein the at least two magnets are positioned so that the magnetic field lines point in the radial direction of the rotor body.
20. A method for inducing voltage comprising: providing an electromagnetic energy generator including a) a rotor configured for rotation and supporting at least two magnets; b) a stator mounted to a stationary mounting member and including a plurality of conductive windings positioned substantially parallel to an outwardly facing surface of the at least two magnets; c) a bearing connecting the rotor and stator and constructed and arranged to allow rotation of the rotor relative to the stator; d) a filament including a first end and a second end having a length, the filament extending through the rotor, stator and mounting member; winding the filament upon itself such that the length of the filament is shortened; applying a pulling force to at least one of the first end and second end of the filament to induce unwinding of the filament causing the rotor to accelerate and rotate relative to the stator; and wherein rotation of the rotor causes the magnets to pass by the windings creating a changing magnetic field that induces voltage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Various aspects of at least one embodiment are discussed below with reference to the accompanying figures, which are not necessarily drawn to scale, emphasis instead being placed upon illustrating the principles disclosed herein. The figures are included to provide an illustration and a further understanding of the various aspects and embodiments and are incorporated in and constitute a part of this specification but are not intended as a definition of the limits of any particular embodiment. The figures, together with the remainder of the specification, serve only to explain principles and operations of the described and claimed aspects and embodiments, but are not to be construed as limiting embodiments. In the figures, each identical or nearly identical component that is illustrated in various figures is represented by a like numeral. For purposes of clarity, not every component may be labeled in every figure.
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DETAILED DESCRIPTION OF THE ILLUSTRATIVE EMBODIMENTS
[0029] The examples of the apparatus and method discussed herein are not limited in application to the details of construction and the arrangement of components set forth in the following description or illustrated in the accompanying drawings. It will be understood to one of skill in the art that the apparatus is capable of implementation in other embodiments and of being practiced or carried out in various ways. Examples of specific embodiments are provided herein for illustrative purposes only and are not intended to be limiting. Also, the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. Any references to examples, embodiments, components, elements or acts of the apparatus and method herein referred to in the singular may also embrace embodiments including a plurality, and any references in plural to any embodiment, component, element or act herein may also embrace embodiments including only a singularity (or unitary structure). For example, in one embodiment the through holes for receiving the length of filament include two sets, or four through holes. However, the application is not so limited and other number of holes, such as one set, are also within the scope of the disclosure. References in the singular or plural form are not intended to limit the presently disclosed apparatus, its components, acts, or elements. As used herein, the singular forms “a” “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. The use herein of “including,” “comprising,” “having,” “containing,” “involving,” and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. References to “or” may be construed as inclusive so that any terms described using “or” may indicate any of a single, more than one, and all of the described terms.
[0030]
[0031] Referring now to
[0032] In the present exemplary embodiment, rotor 12 includes body 26 that has a disc shape. As best shown in
[0033] Magnets 14 are disposed within properly shaped and sized cavities 32 of the rotor body 26. The magnets 14 may be neodymium, or other suitable magnets for example iron, ceramic, or alnico, provided that the magnetic field lines are substantially perpendicular to the face 30b of the rotor body 26. Magnets 14 are supported on the rotor 12 such that the lines of the magnetic field are substantially perpendicular to the faces 30a, b of the rotor body 26 in order that the magnetic flux projects mainly in the axial direction “A” of the rotor 12. The magnets are also positioned so that successive magnets have poles oriented in opposite directions. In order to increase the magnetic flux through the coil, a magnetic material, such as iron, may be added to the back face 30b opposite the stator, added inside the coils themselves, or to the back of the stator opposite the rotor. The rotor body 26 is made of a material that is sufficiently dense, such as for example metal (for example aluminum), plastic, or other suitable material so that the inertia of the rotor can overcome the friction from the bearing.
[0034] Bearing 34 connects the rotor 12 and stator 16. Bearing 34 allows the rotor to rotate while being constrained from translation in any direction because it is secured by the stationary structure 15. In the present embodiment, the bearing 34 is a ball bearing and the rotor body 26 is machined to attach to the inner race 36 of the bearing 34, while the stator 16 attaches to the outer race 38 of the bearing 34. Alternatively, the bearing utilized may be any type with relatively low friction and capable of high speeds (3000 rpm+), including but not limited to a roller, ball thrust, roller thrust, tapered roller, or magnetic bearing, made of any metal, ceramic, glass, or plastic material, as would be known to those of skill in the art. A friction press-fit keeps the components attached to the bearing 34, but in some embodiments a locking arrangement can also be utilized to maintain attachment, as would be known to those of skill in the art.
[0035] Referring now to
[0036] The stator 16 also includes a circuit that connects the windings 18 (the source of the voltage) to an electricity storage unit as shown in
[0037] The voltage is induced during use by causing relative rotation between the stator 16 and the rotor 12 to create the electrical current that is then stored in the electricity storage unit, such as a battery. In order to ensure that relative motion is induced during use, the stator 16 is part of stationary structure 15 and may be supported on a mounting member 39 that is secured to a stationary support 42, for example a table, in one embodiment. The mounting member 39 includes a base 40a having a through hole 40b for receipt of the filament therethrough and at least one fastener 40c securable to the stationary support 42. The stationary structure 15 prevents the stator from moving in time with the rotor, thus allowing for relative rotation between the stator 16 and the rotor 12.
[0038] In use, the rotation of the rotor 12 is created by use of the length of filament 20 that has been inserted through the holes of the rotor and stator 28a, b. Namely, the rotation is created by winding and then unwinding the length of filament 20 through translational motion of the string in order to induce rotation of the rotor 12 through cyclic translational forces applied by the user on either end of the length of filament 20 in the manner done with the traditional button spinner toy (
[0039] The electromagnetic induction generator 10 produces voltage and ultimately power from mechanical motion (namely the angular velocity) of the spinning rotor. The formulas that follow explain how the electromagnetic induction generator 10 produces electricity. The derivation begins by considering a single stationary coil (mounted to the stator) with a set of Nm magnets (mounted to the rotor) moving past it in a circular motion. Assuming there is an even number of magnets and successive magnets have poles oriented in opposite directions, pointing directly towards or directly opposite of the face of the coil, each successive magnet reverses the direction of magnetic flux passing through the coil. By Faraday's law, the voltage induced in the coil is:
[0040] Here Φ.sub.T is the total flux through the coil at any instant. Assuming all N turns in the coil receive the same flux and drop the sign, the equation becomes:
[0041] Here Φ is the flux per turn. Recognizing that the magnetic flux through the coil is dependent on the angle of rotation of the magnet assembly and that the angle of rotation is a function of time, by the chain rule:
[0042] In this equation Θ(t) is the angle of rotation of the magnet assembly. The flux Θ oscillates between a maximum of AB, when one pole of the magnet is aligned with the central axis of the coil, and −AB, when the other pole of the magnet is aligned with the central axis of the coil, where A is cross-sectional area of the coil and B is the average magnetic flux density experienced by a turn in the coil. For simplicity, we assume that Φ=AB when the coil is aligned with one of the magnets at θ=0. Further rotation gets the disc back to this defined starting condition, and thus the periodicity of the flux is
[0043] The magnetic flux through the coils does not change perfectly sinusoidally with respect to the angle about which the magnet assembly has rotated. However, we make this assumption to simplify the formula. Considering that the magnetic flux has a period of
radians, then the flux as a function of angle is:
[0044] Taking the derivative of the flux function with respect to (and again ignoring the sign) results in:
[0045] Then the voltage equation becomes:
[0046] The angle of rotation of the magnet assembly is related to the angular velocity by
Thus, the voltage equation becomes:
[0047] Assuming that the angular velocity is changing slowly through time, which is logical assumption considering the goal is to couple the electrical and mechanical behavior to simulate the entire system through time (as opposed to current in any single coil at a moment in time). If we consider that there are 2 coils per phase, N.sub.C, that receive the same amount of flux at any moment in time, then the voltage in that particular phase is:
V(t)=N.sub.CNABN.sub.mπω(t)/60
[0048] Where ω(t) is in units of revolutions per minute (RPM) rather than radians per second. Continuing with the assumption that the three-phase system is made of six coils (three pairs) and four magnets, with the opposite two coils wired in series, the peak induced voltage in the coils is doubled. Using 50 turns per coil, a coil cross-sectional area of 1.13e-3 m.sup.2, a B field felt by the coils of 0.8 Tesla, 4 magnets, 6 coil windings, and a peak angular velocity of 10,000 RPM, the peak voltage is 189.2 volts (peak voltage=2*50*1.13e-3*0.8*4*3.14*10000/60).
[0049] The output of this pair of coils is one of three such outputs out of phase with each other by 120 degrees. These phases can be combined into a wye connection with a floating common node to a full wave three phase rectifier and the peak voltage coming out of the bridge is larger by a factor of the square root of 3. The DC output voltage will be about 90% of the peak voltage or 1.73*0.9*189.2=294.6 volts. Theoretically and with the stated parameters substituted in, this is the peak voltage output from the device.
[0050] As the angular velocity of the disc changes (dropping all the way to 0 RPM, from the assumed 10,000 RPM in the above calculation), the voltage output varies as well. Capacitors included in the circuitry will smooth out this highly time-dependent voltage output, making a steady voltage that will go into a switching regulator that drops the voltage down so that it can be accepted into an energy storage device 17. Power generation equals voltage times current; thus, the current is the other factor that determines the power output. The current is controlled by the battery, circuit components, and resistance in the circuitry.
[0051] A balance must be maintained such that enough power is generated but enough energy remains for the rotor to rewind. As the coil and magnet configuration generates electricity through induction, they pull power away from the electromagnetic induction generator 10 itself. The device, namely the circuit and battery, need to not draw so much energy from the disc that it does not have enough inertia to rewind the string (in the winding phase) and allow for its characteristic cyclic nature. The following formulas are used to determine the amount of power, voltage, and current that can be draws from the electromagnetic induction generator 10 while leaving enough energy to rewind:
dU.sub.MR/dt=T.sub.CORDω−P.sub.ELECT−K.sub.1ω.sup.3−K.sub.2ω
P.sub.ELECT=V.sub.GENI.sub.SW≈P.sub.CHG
[0052] where U.sub.MR is the instantaneous kinetic energy of the rotor with the magnets, T.sub.CORD is the torque exerted by the string loop, P.sub.ELECT is the power drawn from the generator as it generates electrical power, V.sub.GEN is the voltage of the generator, I.sub.SW is the current drawn by the top-level switching regulator, P.sub.CHG is the power going into the battery charger, K.sub.2 is a constant to account for friction forces in the bearing assembly, and K.sub.1 is a constant to account for losses due to air drag.
[0053] During use, the frequency with which the translational motion at the ends of the strings is applied and the force associated with the translation motion are two factors that enable the user (or the environment) to control the power production potential of the electromagnetic induction generator 10.
[0054] Use of the device 10 will now be described with reference to
[0055] The induction electricity generator disclosed herein is powered by cyclic translational motions, which act on the ends of a loop of filament. The generator is capable of high power output that is, high energy production in a short time, that surpasses other electricity generators currently on the market, which derive their input energy from human effort or other renewable energy sources. Due to the high angular velocity of the rotor, and the light weight of the device, it has the capability to produce approximately 210 Watts of power. While power production level does not compare to that of large combustion-based energy production plants, this power output is approximately 7 times greater than the maximum for a conventional hand-crank generator, and approximately 70 times greater than the maximum for conventional photovoltaic panel of comparable mass.
[0056] As will be appreciated, the device disclosed herein includes few parts, is modular and easily transported because of its small footprint and low weight. In addition, the device can be configured to harness its cyclic translational input energy from an array of active and ambient sources, including but not limited to, human hands and feet, ocean waves, river currents, and wind, or any other potential source of cyclic translational motion, by simply adapting the translational input for the winding. The easy operation allows the device to be operated by young and old alike, repeatedly without strain on the user. This combination means that the device can be readily and reliably used by people who are permanently or temporarily off-grid to generate and store electricity, which can then be used to charge an array of increasingly important electronic devices.
[0057] Having thus described several aspects of at least one example, it is to be appreciated that various alterations, modifications, and improvements will readily occur to those skilled in the art, without departing from the spirit and scope of the invention as defined by the appended claims. Therefore, the claims are not to be limited to the specific examples depicted herein. For instance, examples and embodiments disclosed herein may also be used in other contexts. Furthermore, various modifications and rearrangements of the parts may be made without departing from the spirit and scope of the underlying inventive concept. By way of example, the geometric configurations disclosed herein of the stator and rotor along with their sizes and number may be altered, as may the material selection for the components. Such alterations, modifications, and improvements are intended to be part of this disclosure and are intended to be within the scope of the examples discussed herein. Thus, the details of these components as set forth in the above-described examples, should not limit the scope of the claims.
[0058] Further, the purpose of the Abstract is to enable the U. S. Patent and Trademark Office, and the public generally, and especially the scientists, engineers and practitioners in the art who are not familiar with patent or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application. The Abstract is neither intended to define the claims of the application nor is intended to be limiting on the claims in any way.