Double-acting reciprocating pump assembly for use in conjunction with a melter
11725641 · 2023-08-15
Inventors
Cpc classification
F04B23/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/0016
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/0022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/109
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/1005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B19/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B15/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B41/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B49/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A double-acting reciprocating pump comprises a piston assembly comprising at least one piston disposed within at least one piston cylinder for undergoing opposite reciprocal movements within said at least one piston cylinder, an upper pump chamber disposed above the piston, and a lower pump chamber disposed below the piston. A fluid inlet is fluidically connected to one of the upper and lower pump chambers so as to supply fluid thereto, and a fluid outlet dispensing port is defined within a lower end portion of the double-acting reciprocating pump assembly for permitting fluid to be dispensed out from the double-acting reciprocating pump assembly during both of the opposite reciprocal movements.
Claims
1. A double-acting reciprocating pump assembly for dispensing a fluid, comprising: a piston assembly comprising at least one piston disposed within at least one piston cylinder, defined around a longitudinal axis and having a predetermined length dimension, wherein said at least one piston undergoes opposite reciprocal movements within said at least one piston cylinder along said longitudinal axis; an upper pump chamber disposed above said at least one piston, and a lower pump chamber disposed below said at least one piston; a fluid inlet port fluidically connected to a material supply of fluid to be dispensed and fluidically connected to one of said upper and lower pump chambers so as to supply the fluid to be dispensed to said one of said upper and lower pump chambers; a fluid conduit fluidically connected to one of said upper and lower pump chambers, extending longitudinally throughout said predetermined length dimension of said at least one piston cylinder, and disposed coaxially with respect to said at least one piston cylinder defined around said longitudinal axis; and a fluid outlet dispensing port defined within a lower end portion of said double-acting reciprocating pump assembly and fluidically connected to said fluid conduit for permitting the fluid to be dispensed out from said double-acting reciprocating pump assembly during both of said opposite reciprocal movements.
2. The double-acting reciprocating pump assembly as set forth in claim 1, wherein: said double-acting reciprocating pump assembly is disposed within a melter whereby the fluid to be dispensed is material melted within said melter.
3. The double-acting reciprocating pump assembly as set forth in claim 1, wherein: said fluid inlet port fluidically connected to said material supply is fluidically connected to said lower pump chamber so as to supply the fluid to be dispensed into said lower pump chamber; and said fluid outlet dispensing port is defined within said lower end portion of said double-acting reciprocating pump assembly so as to be disposed said piston cylinder for permitting fluid to be dispensed out from said double-acting reciprocating pump assembly during both of said opposite reciprocal movements.
4. The double-acting reciprocating pump assembly as set forth in claim 3, wherein: a first ball check valve is operatively associated with said fluid inlet port and has a pair of ball check valve valve seats so as to control fluid into and out from said lower pump chamber; a second ball check valve is mounted within said piston and has a pair of ball check valve valve seats so as to control fluid flow into and out from said upper pump chamber.
5. The double-acting reciprocating pump assembly as set forth in claim 4, wherein: said fluid conduit annularly surrounds said at least one piston cylinder; said piston is fixedly connected to a piston rod; said piston rod is provided with at least one cross-channel fluidically connected to said annular fluid conduit; and said first ball check valve operatively associated with said fluid inlet port is also operatively associated with said lower pump chamber, and said pair of check valve valve seats associated with said first ball check valve is comprised of upper and lower ball check valve valve seats, while said pair of check valve valve seats associated with said second ball check valve mounted within said piston is comprised of upper and lower ball check valve valve seats, whereby when said piston assembly moves downwardly, said first ball check valve operatively associated with said lower pump chamber will be seated upon said lower ball check valve valve seat so as to prevent fluid from flowing out from said lower pump chamber, said piston moves downwardly within said piston cylinder so as to force fluid, disposed within said lower pump chamber to unseat said second check valve, mounted within said piston, from the lower ball check valve valve seat to the upper ball check valve valve seat so as to permit fluid to flow through said at least one cross-channel defined within said piston rod, through said annular chamber surrounding said piston cylinder, and out through said fluid outlet dispensing port, whereas when said piston assembly moves upwardly, said first ball check valve operatively associated with said lower pump chamber will be unseated from said lower check ball valve valve seat and be seated upon said upper check ball valve valve seat so as to permit fluid to enter said lower pump chamber, while said second ball check valve mounted within said piston will be seated upon said lower ball check valve valve seat so as to prevent fluid from said upper pump chamber to flow into said lower pump chamber while permitting fluid from said upper pump chamber to flow through said at least one cross-channel defined within said piston rod, through said annular chamber surrounding said piston cylinder, and out through said fluid outlet dispensing port.
6. The double-acting reciprocating pump assembly as set forth in claim 3, wherein: a lower face portion of said piston has a lower face square area twice the size of an upper face square area of the upper face portion of said piston such that when said piston assembly moves downwardly, one half of the fluid discharged from said lower pump chamber is dispensed out from said fluid outlet dispensing port while one half of the fluid discharged from said lower pump chamber is used to refill said upper pump chamber, whereby the same amount of fluid is dispensed from said double-acting reciprocating pump assembly as said piston assembly moves upwardly and downwardly.
7. The double-acting reciprocating pump assembly as set forth in claim 3, wherein: said at least one piston cylinder is provided with a plurality of fluid outlet ports.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various other features and attendant advantages of the present invention will be more fully appreciated from the following detailed description when considered in connection with the accompanying drawings in which like reference characters designate like or corresponding parts throughout the several views, and wherein:
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DETAILED DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS
(9) With reference now being made to the drawings, and more particularly to
(10) With reference now being made to
(11) Continuing further, it is also seen that the lower pump piston 104 is substantially tubular so as to define therewithin a second vertically oriented fluid flow bore 110 which is fluidically connected at is upper end to the first vertically oriented conduit 107 defined within the hollow, lower distal end portion 106 of the piston rod 102, while a lower output ball check valve 112 is disposed within the lower end portion of the lower pump piston 104. The lower output ball check, valve 112 is disposed within an output ball check valve cage 114, and the output ball check valve cage 114 is provided with upper and lower output ball check valve seats 116,118 between which the output ball check valve 112 is movable so as to permit fluid to effectively flow through the pump assembly 100 in accordance with two opposite modes of action as will be explained more fully hereinafter. It is further seen that the pump assembly 100 comprises a lower pump housing 120 which effectively serves as a lower pump cylinder within which the lower pump piston 104 is reciprocally disposed, and an upper pump housing 122 which effectively defines an upper pump cylinder within which the upper pump piston 108 is reciprocally disposed.
(12) Still further, and as will be better appreciated hereinafter, the upper pump housing 122 also defines an upper pump chamber 124, while the lower pump housing 120 also defines a lower pump chamber 126. It is further seen that the upper end of the piston rod 102 is fixedly connected to a motor drive rod 128 of a drive motor 130, which may either be a hydraulic motor or a pneumatic motor, an intermediate connecting rod 132 connecting the piston rod 102 to the motor drive rod 128 by means of any suitable connections. In addition, as can best be seen in
(13) Having described substantially all of the structural components comprising the first embodiment of the new and improved double-acting reciprocating pump assembly 100, as constructed in accordance with the principles and teachings of the present invention, the operation of the same will now be described. In operation, as the piston assembly moves downwardly such that the lower pump piston 104 moves vertically downwardly within the lower pump chamber 126 defined by means of the lower pump cylinder 120, the lower pump piston will force material, disposed beneath the lower pump piston 104 and within the lower pump chamber 126 defined by means of the lower pump cylinder 120, to be dispensed out from a material dispensing outlet port 170 which shown in
(14) Remembering that the piston rod 102, to which the upper pump piston 108 is fixedly connected, is provided with the plurality of outlet holes or ports 109 which are disposed within the annular array around the piston rod 102 at an axial position along the piston rod 102 which is disposed immediately above the axial position at which the upper pump piston 108 is fixedly connected to the piston rod 102, then as the upper pump piston 108 moves upwardly within the upper pump chamber 124, pressure is developed within the upper pump chamber 124 so as to cause the upper inlet ball check valves 134,136 to be unseated from their right and left ball check valve seats 144,146, respectively, and be seated upon their left and right ball check valve seats 142,144, respectively. Therefore, fluid from the annular material supply chamber 150 is prevented from entering the upper pump chamber 124 and the only place the material, disposed within upper pump chamber 124, can go or flow, is through the plurality of outlet holes or ports 109 defined around the piston rod 102. In this manner, the plurality of outlet holes or ports 109 are now in fluidic communication with the first vertically oriented axial bore 107 defined within the lower end portion 106 of the piston rod 102 and, in turn, the first vertically oriented axial bore 107 is fluidically connected to the second vertically oriented axial bore 110 defined within the lower pump piston 104. This second vertically oriented axial bore 110, defined within the lower pump piston 104, terminates at the position where the lower outlet ball check valve 112 is located, and accordingly, the material to be dispensed unseats the lower outlet ball check valve 112 from its upper ball check valve seat 116 to its lower ball check valve seat 118 such that the material to be dispensed can flow through the lower ball check valve cage 114 and out from the material dispensing outlet port 170.
(15) It is to be noted in conjunction with the operation of the new and improved double-acting reciprocating pump assembly that the square surface area of the upper face of the upper piston 108, operating upon the fluid material disposed within the upper pump chamber 124 during the upstroke of the piston assembly, is twice the size of the square surface area of the lower face of the lower pump piston 104 operating upon the fluid material disposed within the lower pump chamber 126 during the downstroke of the piston assembly. This permits the same volume of material to be dispensed from the new and improved double-acting reciprocating pump assembly 100 during both the up and down strokes of the new and improved double-acting reciprocating pump assembly 100 because during the upstroke of the piston assembly, one half of the material forcefully discharged from the upper pump chamber 124 is eventually dispensed out from the material dispensing outlet port while the other half of the material being discharged effectively refills the lower pump chamber 126 as the lower pump piston 104 is retracted upwardly within the lower pump chamber 126. It is further noted that since the plurality of inlet ball check valves 134,136 are fluidically connected to the material supply chamber 150 annularly surrounding the upper pump cylinder 122 and the plurality of inlet ball check valves 134,136, any leakage of material from the upper piston-cylinder assembly that may occur will effectively occur within the material supply chamber 150 whereby such leaked fluid will effectively be contained within the annular material supply chamber 150 so as not to cause any external leakage problems which may adversely affect other structural components of the overall melter assembly. It is lastly noted that the first embodiment of the new and improved double-acting reciprocating pump assembly 100 of the present invention can be utilized to pump and dispense both hot and cold materials, and in the case of hot materials, the fluids can be at temperatures of up to 500° F.
(16) With reference now being made to
(17) More particularly, it is initially noted, for example, that the entire double-acting reciprocating pump assembly 600 is disposed within the melter as schematically illustrated by means of the bottom or floor 654 of the melter and a side wall 656 of the melter. In addition, it is further noted that there is only a single piston 608 disposed within a single piston cylinder 622, and that the single piston 608 is fixedly secured to a piston rod 602 whereby the single piston 608 moves reciprocally within the single piston cylinder 622 so as to effectively divide the cylinder into an upper pump chamber and a lower pump chamber, only the lower pump chamber 626 being visible within
(18) Conversely, when the single piston 608 moves upwardly within the single piston cylinder 622, the lower ball check valve 612, fluidically connected to the interior of the melter through means of a fluid inlet port 672 defined within the bottom of the piston-cylinder assembly, will be unseated from its lower check ball valve seat 618 and moved into position upon its upper check ball valve seat 616 so as to permit fluid to flow around the lower ball check valve 612 and enter the lower pump chamber 626, while the upper ball check valve 658 will be forced to be seated upon its upper check ball valve seat 660 as a result of the pressure developed within the upper pump chamber as a result of the single piston 608 moving upwardly within the single piston cylinder 622. The fluid within the upper pump chamber is then forced outwardly through the aforenoted cross-channels 664 defined within the piston rod 602, as well as through the outlet ports 666 defined within the single piston cylinder 622 so as to enter the annular passageway or fluid conduit 668 surrounding the single piston cylinder 622 whereby the fluid can be dispensed outwardly through the fluid dispensing outlet port 670. As was the case with the first embodiment, it is noted that the square surface area of the lower face of the single piston 608 is twice the size of the square surface area of the upper face of the single piston 608 which effectively merges with the piston rod 602. In this manner, when the single piston 608 is moving downwardly, half of the fluid being forced outwardly from the lower pump chamber 626 flows around the unseated upper ball check valve 658, through the aforenoted cross-channels 664 defined within the piston rod 602, as well as the outlet ports 666 defined within the single piston cylinder 622, through the annular passageway 668 surrounding the single piston cylinder 622, and out through the fluid dispensing outlet port 670, while the other half of the fluid is effectively utilized to refill the upper pump chamber 671. This permits the same volume of material to be dispensed from the third embodiment of the pump assembly 600 of the present invention during both the up and down strokes of the piston assembly. It is noted that having the fluid inlet 672 disposed within the bottom of the melter permits the fluid contents of the melter to effectively be substantially completely used or depleted.
(19) Lastly, with reference now being made to
(20) More particularly, while the structural assembly of the third embodiment of the new and improved double-acting reciprocating pump assembly 700 of the present invention is somewhat similar to the structural assembly of the first embodiment of the new and improved double-acting reciprocating pump assembly 100 of the present invention in that the third embodiment of the new and improved double-acting reciprocating pump assembly 700 of the present invention utilizes an upper pump piston 708 disposed within an upper pump cylinder 722 defining an upper pump chamber 724, and a lower pump piston 704 disposed within a lower pump cylinder 720 which defines a lower pump chamber 726, the upper ball check valves 134, 136 of the first embodiment of the new and improved double-acting reciprocating pump assembly 100 of the present invention have been eliminated. Also, in a manner similar to that of the first embodiment of the new and improved double-acting reciprocating pump assembly 100 of the present invention, the upper pump piston 708 is fixedly attached to a piston rod 702 which is, in turn, fixedly connected to a motor rod of a drive motor, not shown in this figure, through means of an intermediary connecting rod 732, which drives the pump assembly in a vertically reciprocal manner, while the lower end portion 706 of the piston rod 702 is fixedly connected to the upper end portion of the lower pump piston 704. Again, the drive motor may be pneumatic, electric, or hydraulic.
(21) In addition, an annular array of fluid inlet ports 772 are formed within the lower part of the upper piston cylinder 722, at an axial position just above the upper pump piston 708 when the upper pump piston 708 is located at the bottom of its down stroke, such that the interior of the upper piston cylinder 722, and therefore the upper pump chamber 724 defined by the upper piston cylinder 722, is in fluidic communication with the material supply chamber, not shown but similar to the material supply chamber 150 shown in
(22) In operation, when the piston assembly moves downwardly, the lower ball check valve 712 is seated upon its upper valve seat 716 due to the pressure exerted upon the fluid disposed within the lower pump chamber 726 by means of the lower pump piston 704, while at the same time, the fluid disposed within the lower pump chamber 726 is forced out through the fluid dispensing output port 770. As the piston assembly nears the end of its downward stroke, the upper pump piston 708 clears the plurality of fluid inlet ports 772 such that fluid can now enter the upper pump chamber 724 so as to refill the same with fluid to be dispensed. Accordingly, and conversely, as the piston assembly begins to move upwardly, the upper pump piston 708 closes off the annular array of fluid inlet ports 772 and forces the fluid disposed within the upper pump chamber 724 to enter the annular array of fluid outlet ports 709 defined within the piston rod 702. The fluid outlet ports 709 are fluidically connected to an axial passageway 707 defined within the lower end portion of the piston rod 702 as well as to an axial passageway 710 defined within the lower pump piston 704, whereby the fluid flowing through the axial passageway 710 causes the lower ball check valve to be unseated from its upper ball check valve seat 716 and be seated upon its lower ball check valve seat 718 so as to permit the fluid to flow around the ball check valve 712, through the ball check valve cage 714, and out through the dispensing outlet port 770.
(23) Obviously, many variations and modifications of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.