ROTATIONAL SPEED SENSORS FOR AGRICULTURAL SEED PLANTER

Abstract

A seed planter is provided with a plurality of single or paired discs with each pair adapted to form furrows to receive seeds. Each disc is provided with a sensor to detect rotational speed of the disc. Each sensor transmits a signal corresponding to the rotational speed of the disc to a tow vehicle having a control system which compares the disc rotational speed to the tow vehicle travel speed. If the disc rotational speed drops below a predetermined value relative to the vehicle speed, this is indicative of disc plugging and/or furrow smearing, both of which are undesirable, such that corrective action can be taken by the operator of the vehicle or an autonomous vehicle.

Claims

1. A planter row unit assembly, comprising: a single disc or a pair of rotatable discs to open a furrow for seed planting; and a sensor on each disc to sense the rotational speed of the disc.

2. The planter row unit assembly of claim 1 wherein each disc has opposite inner and outer sides, and the sensor is mounted adjacent the inner side of the disc.

3. The planter row unit assembly of claim 1 further comprising a frame on which the discs are mounted, and the sensors being mounted to the frame.

4. The planter row unit assembly of claim 3 further comprising an arm for each sensor extending downwardly from the frame, and the sensor being mounted on a lower end of the arm adjacent the disc.

5. The planter row unit assembly of claim 1 wherein each disc has a bearing hub with a plurality of fasteners, and the sensor is aligned with the fasteners.

6. The planter row unit assembly of claim 6 wherein the sensor does not touch the fasteners.

7. The planter row unit assembly of claim 1 wherein each disc has indicia thereon for sensing by the sensor.

8. The planter row unit assembly of claim 7 wherein each disc includes a bearing hub, and the indicia is a fastener of the bearing hub.

9. The planter row unit assembly of claim 7 wherein a gap exists between the indicia and the sensor.

10. A method of monitoring operation of a seed planter having left and/or right seed furrow opening discs for forming seed furrows in a field, comprising: determining the rotational speed of each disc; and comparing the disc rotational speed to travel speed of the seed planter while furrows are being formed to determine percent slip of each disc.

11. The method of claim 10 wherein the disc rotational speed is determined by left and/or right sensors associated with the left and right discs, respectively, which measure the revolutions per minute of each disc.

12. The method of claim 11 wherein each disc includes indicia for sensing by the sensor.

13. The method of claim 11 wherein the sensors detect rotation of bearing hub fasteners on each disc.

14. The method of claim 10 wherein the sensors each transmit rotational speed data to a processor for comparing to the travel speed.

15. The method of claim 10 wherein the travel speed is generated by a sensor associated with a wheel on the seed planter or on the tow vehicle.

16. The method of claim 10 wherein the travel speed is generated by radar. Or any speed detection system, including cellular or direct input from the operator.

17. An improved agricultural planter having left and/or right furrow opening discs to form a furrow into which seed is dispensed, the improvement comprising: left and/or right sensors adjacent the left and right furrow opening discs, respectively, to measure the rotational speed of the discs and thereby indicate slippage of either disc during field operation of the agricultural planter.

18. The improved agricultural planter of claim 17 wherein each sensor is positioned adjacent an inner surface of the respective disc.

19. The improved agricultural planter of claim 17 wherein each sensor resides adjacent a bearing hub fastener, disc opener blade or sensing indicia of the respective disc to sense rotation of the bearing hub fastener or indicia.

20. The improved agricultural planter of claim 17 wherein the sensors transmit data to a tow vehicle for the agricultural planter, the data corresponding to rotational speed of the discs.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] FIG. 1 is a perspective view of a planter row unit assembly according to the present invention.

[0019] FIG. 2 is another perspective view of the planter row unit assembly, with the right seed furrow opening disc removed to show the right rotational speed sensor.

[0020] FIG. 3 is an enlarged view take a long line 3-3 of FIG. 2.

[0021] FIG. 4 is a perspective view of the inner, concave side of one of the furrow opening discs.

[0022] FIG. 5 is an exploded view of the furrow opening disc shown in FIG. 4.

[0023] FIG. 6 is an enlarged, upper perspective view showing the rotational speed sensor of the present invention, with the right disc blade removed to show the right sensor.

[0024] FIG. 7 is an elevation view taken along lines 7-7 of FIG. 1.

DETAILED DESCRIPTION OF THE INVENTION

[0025] The present invention is directed toward seed planting equipment, which is towed through a field by a tractor or autonomous vehicle. The planting equipment includes multiple units, such as the planter row unit assembly 10 shown in FIG. 1, or similar equipment which forms a furrow or trench in the soil into which seeds are deposited at a desired depth and with desired spacing before the furrow is closed. The assembly 10 is mounted to a tool bar, which in turn is connected to the tow vehicle. The tool bar also supports multiple seed hoppers and seed meters associated with each row unit assembly. Each row unit assembly 10 generally includes a frame 12, a single disc or a pair of furrow opening discs 14, a pair of gauge wheels 16 (with the right wheel removed in FIG. 1 for clarity), and a pair of furrow closing wheels or discs 18. This basic structure of the row unit assembly 10 is conventional and operates in a conventional manner when the assembly is attached to a tool bar and is pulled through the field with a tractor or autonomous vehicle.

[0026] The left and/or the right opening discs 14 preferably have a curved profile so as to have a concave inner side and a convex outer side. Alternatively, the discs 14 may be flat.

[0027] As seen in FIGS. 4 and 5, each disc 14 includes a bearing hub 20 with a bearing 22 mounted in the hub. The disc 14 is fastened to the hub 20 using bolts or rivets 24, or other convenient means. A mounting shaft (not shown) extends through a center opening 28 in the disc 14 and into the bearing 22 for rotational support of the discs. A dust cap 30 may be provided on the outer end of the hub 20 to seal the hub and the shaft from dust and other debris. In another embodiment, the shaft and bearing can be mounted on the frame 12 to rotationally support the disc 14.

[0028] A sensor 32 is positioned adjacent to the inner side of each disc 14 in alignment with the bolts or rivets 24. The sensor 32 may be mounted in any convenient manner. For example, a sensor arm 34 may be attached to the frame 12 and extend downwardly, with the sensor 32 mounted on the lower end of the arm 34.

[0029] In operation, a tractor or other prime mover, such as an autonomous vehicle, pulls the seed planter 10 through the field. The gauge wheels 16 are raised or lowered to control the depth of the discs 14 in the soil. Under normal or preferred operating conditions, the soil is neither too wet nor too dry, such that the left and right discs 14, which are inclined toward one another at their forward edges, push the soil laterally outwardly to form a trench or furrow while rolling or rotating through the soil. The left and right sensors 32 detect or measure the rotational speed of the discs 14 and, wirelessly or by hard wire to an electrical system, transmit the disc rotational speed to a computer or processor, which may be located in the vehicle or may be remotely located. An algorithm programmed into the computer compares the rotational speed of the discs 14 to the ground speed of the tractor or vehicle and calculates a percent slip of each disc 14. The vehicle speed may be determined by conventional means, such as a wheel rotational sensor, by radar, by GPS, by cellular, by direct input by an operator, or other means supplied by the tow vehicle. If the percent slip calculation exceeds a predetermined value, this is an indication that the discs 14 are becoming plugged due to soil which is too dry or too wet, or an indication that the furrow sidewalls are smearing due to excessively wet soil. In either instance, the planting operation may need to cease until soil conditions improve.

[0030] In one embodiment, the sensor 32 counts the rivets or bolts 24 as the discs 14 rotate and converts the count into revolutions per minute for comparison to the vehicle speed. As an alternative to counting the rivets or bolts 24, the discs 14 may be provided with some form of indicia, such as one or more notches, pumps bumps, or similar structures which can be sensed by the sensor 32. Also, the sensor 32 may take various forms and functionality, such as optical sensing, electronic sensing, or electromagnetic sensing. Preferably, the sensors 32 are touchless, with a space or gap between the sensor 32 and the disc 14.

[0031] The sensors 32 thus provide feedback to an operator in a vehicle, or to an autonomous vehicle, regarding the rotational speed of the discs, and related plugging or smearing problems, such that corrective measures can be taken to ensure proper planting operation.

[0032] The invention has been shown and described above with the preferred embodiments, and it is understood that many modifications, substitutions, and additions may be made which are within the intended spirit and scope of the invention. From the foregoing, it can be seen that the present invention accomplishes at least all of its stated objectives.