Percussive massage device with self-lubricating cylinder
11723830 · 2023-08-15
Assignee
Inventors
Cpc classification
International classification
Abstract
A percussive massage device includes a self-lubricating cylinder extending along a longitudinal axis. A motor shaft rotates about a central axis perpendicular to the longitudinal axis. A crank coupled to the shaft includes a pivot offset from the central axis. A reciprocation linkage is coupled between the pivot and a piston that moves longitudinally within the cylinder. An applicator head coupled to a second end of the piston has an end exposed outside the cylinder for application to a person receiving treatment. An annular gasket positioned between the cylinder and the applicator head removes lubricant from an outer surface of the piston to inhibit the lubricant from reaching the applicator head.
Claims
1. A percussive massage device comprising: an enclosure having a proximal end and a distal end; a motor positioned within the enclosure, the motor operable to rotate a crank having an offset pivot; a reciprocation linkage having a proximal end and a distal end, the proximal end coupled to the offset pivot of the crank; an outer sleeve mounted to the distal end of the enclosure, the outer sleeve having a proximal end and a distal end, the proximal end of the outer sleeve attached to the distal end of the enclosure, the outer sleeve having an inner surface; a self-lubricating cylinder positioned within the outer sleeve, the cylinder having a proximal end and a distal end; a piston positioned through the cylinder, the piston having a proximal end and a distal end, the proximal end of the piston coupled to the distal end of the reciprocation linkage, the distal end of the piston extending from the distal end of the cylinder; an annular gasket having a distal surface positioned against the inner surface of the outer sleeve and having a proximal surface; a pressure ring having a distal surface positioned against the proximal surface of the annular gasket and having a proximal surface positioned against the distal end of the cylinder; and an applicator head having a distal end and a proximal end, the proximal end of the applicator head removably couplable to the distal end of the piston, the proximal end of the applicator head exposed outside the distal end of the outer sleeve.
2. The device as defined in claim 1, wherein the annular gasket comprises a wool felt material.
3. The device as defined in claim 2, wherein the wool felt material of the annular gasket has a density in a range of 3 grams to 3.5 grams per cubic centimeter.
4. He device as defined in claim 3, wherein the wool felt material has an uncompressed thickness in a range of 1.2 millimeters to 2 millimeters.
5. The device as defined in claim 1, wherein: the annular gasket has an inner peripheral surface, the inner peripheral surface having an inner diameter; the piston has a cylindrical outer surface, the outer surface having an outer diameter; and the inner diameter of the peripheral surface of the annular gasket is substantially equal to the outer diameter of the outer surface of the piston.
6. The device as defined in claim 1, wherein the pressure ring comprises polyethylene.
7. The device as defined in claim 6, wherein: the piston has a cylindrical outer surface, the outer surface having an outer diameter; and the pressure ring has an inner peripheral surface having an inner diameter, the inner diameter of the inner peripheral surface of the pressure ring greater than the outer diameter of the outer surface of the piston.
8. The device as defined in claim 1, wherein: the inner surface of the outer sleeve comprises a plurality of inner surface segments, each inner surface segment spaced part from adjacent inner surface segments; and the annular gasket is compressed between the pressure ring and each of the inner surface segments.
9. A method of operating a percussive massage device comprising: rotating a shaft of an electric motor to rotate a pivot of a crank about a centerline of the shaft; coupling the pivot of the crank to a proximal end of an interconnection linkage; coupling a distal end of the interconnection linkage to a proximal end of a piston; constraining the piston to reciprocate within a central bore of a self-lubricating cylinder body, an outer surface of the piston receiving lubricant from the cylinder body; passing the piston through an annular gasket, the annular gasket having an inner perimeter positioned in contact with the outer surface of the piston, the annular gasket absorbing lubricant from the outer surface of the piston; and coupling a second end of the piston to an applicator head, wherein rotational movement of the pivot of the crank causes reciprocating longitudinal movement of the piston and the applicator head, and wherein the annular gasket inhibits the lubricant on the outer surface of the piston from reaching the applicator head.
10. The method as defined in claim 9, further comprising: positioning the cylinder body within an outer sleeve, the outer sleeve having an inner segmented surface having a plurality of surface segments; and positioning the annular gasket between a pressure ring and the plurality of surface segments of the inner segmented surface to enable the annular gasket to expand between the surface segments.
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
(1) The foregoing aspects and other aspects of the disclosure are described in detail below in connection with the accompanying drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DESCRIPTION OF ILLUSTRATED EMBODIMENTS
(11) As used throughout this specification, the words “upper,” “lower,” “longitudinal,” “upward,” “downward,” “proximal,” “distal,” and other similar directional words are used with respect to the views being described. It should be understood that the percussive massage applicator described herein can be used in various orientations and is not limited to use in the orientations illustrated in the drawing figures.
(12) A portable electromechanical percussive massage applicator (“percussive massage applicator”) 100 is illustrated in
(13) The portable electromechanical percussive massage applicator 100 includes a main body 110. The main body includes an upper body portion 112 and a lower body portion 114. The two body portions engage to form a generally cylindrical enclosure about a longitudinal axis 116 (
(14) A generally cylindrical motor enclosure 120 extends upward from the upper body portion 112. The motor enclosure is substantially perpendicular to the upper body portion. The motor enclosure and the upper body portion house a motor assembly 124 (
(15) A generally cylindrical battery assembly receiving enclosure 130 extends downward from the lower body portion 114 and is substantially perpendicular to the lower body portion. A battery assembly 132 extends from the battery assembly receiving enclosure.
(16) A main body endcap 140 is positioned on a proximal end of the main body 110. In addition to other functions described below, the main body endcap also serves as a clamping mechanism to hold the respective proximal ends of the upper body portion 112 and the lower body portion 114 together.
(17) The main body endcap 140 houses a motor controller (main) printed circuit board (PCB) 160. A portion of the motor controller PCB is shown in
(18) The upper enclosure 112 and the lower enclosure 114 are interconnected by a plurality of screws (not shown) which pass through a plurality of bores 180 (
(19) As shown in
(20) The battery assembly 132 comprises six 4.2-volt lithium-ion battery cells connected in series to produce an overall battery voltage of approximately 25.2 volts when fully charged. The battery cells are commercially available from many suppliers, such as, for example, Samsung SDI Co., Ltd., of South Korea. Fewer or more battery cells with different voltages may also be used. The battery assembly comprises a first battery cover half 210 and a second battery half 212, which snap together. The two halves are further held together by an outer cylindrical cover 214, which also serves as a gripping surface when the percussive massage applicator 100 is being used. In the illustrated embodiment, the outer cover extends only over the portion of the battery assembly that does not enter the battery receiving enclosure 132. In the illustrated embodiment, the outer cover comprises neoprene or another suitable material that combines a cushioning layer with an effective gripping surface.
(21) The upper end of the battery assembly 132 includes at least one mechanical engagement tab 220. When the battery assembly is fully inserted into the battery assembly receiving enclosure 130, the engagement tab engages a portion of the battery assembly receiving enclosure to secure the battery assembly within the battery assembly receiving enclosure.
(22) The lower body portion 114 includes a mechanical button 230 in alignment with the engagement tab 220. When sufficient pressure is applied to the button, the first engagement tab is disengaged from the battery receiving enclosure. Once disengaged, the battery assembly is easily removed from the battery assembly receiving enclosure 130.
(23) The battery assembly 132 includes a printed circuit board (not shown), which supports a battery controller (not shown). An example of a battery controller is illustrated in FIG. 23 of U.S. Pat. No. 10,314,762, which is incorporated by reference herein. The battery controller is housed within an endcap 260. A charging power adapter input jack 262 (
(24) As illustrated in
(25) The electric motor 310 is secured to a motor mounting bracket 320 via a plurality of motor mounting screws 322. The motor mounting bracket includes a plurality of mounting tabs 324 (e.g., four tabs). Each mounting tab includes a central bore, which receives a respective rubber grommet 330, wherein first and second enlarged portions of the grommet are positioned on opposite surfaces of the tab. A respective bracket mounting screw 332 having an integral washer is passed through a respective central hole in each grommet to engage a respective mounting bore (not shown) in the upper body portion 112. The grommets serve as vibration dampers between the motor mounting bracket and the upper body portion.
(26) The central shaft 312 of the electric motor 310 extends through a central opening 350 in the motor mounting bracket 320. The central shaft engages a central bore 362 of an eccentric crank 360 (only an outer, smaller diameter portion of the central bore is shown in
(27) As further illustrated in
(28) The reciprocation link rod 400 further includes a second cylindrical bearing housing 430 at the driving end. The second bearing housing retains a second bearing 432 having central bore 434. The central bore of the second bearing receives a screw 436 that passes through a lock washer 438.
(29) The reciprocation assembly further includes a cylindrical piston 440 having a cylindrical distal portion 442 having an outer surface 444. A proximal end of the piston comprises an extended platform 450. As viewed in
(30) The cylindrical distal portion 442 of the piston 440 has an outer diameter of approximately 25.14 millimeters. A second end 470 of the piston has a cylindrical bore 472 formed therein. The central bore has a diameter of approximately 19 millimeters. A circumferential recessed groove 474 is formed in the central bore approximately 7 millimeters inward from the second end. A notch 476 is formed at a location around the perimeter of the second end of the piston. The central bore sized to receive an engagement portion 480 (
(31) The distal end of the upper body portion 112 supports a generally cylindrical outer sleeve 500 having a central bore 502. In the illustrated embodiment, a distal portion 506 proximate to a distal end 504 of the outer sleeve is tapered inward toward the central bore. The outer sleeve has an annular base that is secured to the distal end of the upper body portion by a plurality of screws (e.g., three screws, not shown). The outer sleeve has a first inner surface 510 shown in
(32) The outer sleeve 500 surrounds a generally cylindrical mounting sleeve 520 that is secured within the outer sleeve when the outer sleeve is secured to the upper body portion 112. In the illustrated embodiment, the mounting sleeve comprises silicone rubber or another suitable flexible material. The mounting sleeve surrounds a cylinder body 530 having a central bore 532. The cylinder body is described in more detail below. The mounting sleeve secures the cylinder body in a concentric position with respect to the longitudinal axis 116 (
(33) The outer sleeve 500 further surrounds an annular gasket 540 having a proximal surface 542, a distal surface 544, an outer peripheral surface 546 and an inner peripheral surface 548. The outer sleeve further surrounds a pressure ring 550 having a proximal surface 552, a distal surface 554, an outer peripheral surface 556 and an inner peripheral surface 558. The annular gasket and the pressure ring are centered about the longitudinal axis 116 (
(34) As shown in the cross-sectional view of
(35) In the illustrated embodiment, the cylinder body 530 comprises an oil-impregnated copper or bronze bearing, which is commercially available from National Bronze Manufacturing, Inc., of Roseville, Mich., or another suitable self-lubricating bearing. For example, in one embodiment, the cylinder body comprises a sintered alloy of approximately 90-95 percent copper and approximately 5-10 percent tin. The lubricant is impregnated into the cylinder body during the manufacturing process. In one embodiment, the sintered alloy comprises approximately 87 percent by volume of the cylinder body, and the lubricant comprises approximately 13 percent by volume of the cylinder body. In the illustrated embodiment, the central bore 532 of the cylinder body has an inner diameter of approximately 26.18 millimeters, which is only slightly larger than the 26.14-millimeter outer diameter of the piston 440. Thus, the cylinder body and the piston have a very close tolerance to reduce relative radial movement of the piston within the cylinder body, which has the effect of reducing operating noise of the system.
(36) When the percussive massage device 100 is operating, only a small amount of lubricant is released from the cylinder body 530 to form a uniform protective film over the inner surface of the cylinder body in contact with the outer surface of the piston 440 to allow the piston to reciprocate smoothly and quietly within the cylinder body. Although the film forms a thin layer, a small amount of the lubricant may migrate to the distal end of the piston and onto the applicator head 128. Even a small amount reaching the applicator head may be noticeable by a user. If the applicator head is applied to a subject through clothing, the lubricant may stain the clothing. The annular gasket 530 substantially reduces or eliminates the migration of lubricant to the applicator head.
(37) In the illustrated embodiment, the annular gasket 530 comprises a commercially available wool felt material. The material has an uncompressed thickness in a range of approximately 1.2 millimeters to approximately 2 millimeters. The gasket has an outer diameter of approximately 35 millimeters and has an inner diameter of approximately 25.14 millimeters, which corresponds to the outer diameter of the piston 440. The density of the material is approximately 3-3.5 grams per cubic centimeter. The gasket material has an ability to absorb liquified lubricant having a weight of approximately 300 percent of the weight of the gasket. Because the distal surface 544 of the annular gasket is positioned against the segmented second inner surface 514 of the outer sleeve 500, the annular gasket is able to expand in the spaces formed between the pedestals 512 to absorb the lubricant.
(38) In the illustrated embodiment, the annular retention disk 532 comprises polypropylene or another suitable plastic material. The retention disk has a thickness of approximately 2 millimeters. The retention disk has an outer diameter of approximately 35 millimeters, which corresponds to the outer diameter of the annular gasket 530 and to the inner diameter of the outer sleeve 500 where the retention disk and the annular gasket are positioned. The retention disk has an inner diameter of approximately 25.95 millimeters, which is slightly larger than the outer diameter of the piston 440 so that the inner circumference of the retention disk does not contact the outer surface of the piston.
(39) After installing the reciprocation assembly 126, as described above, the lower body portion 114 is installed by aligning the lower body portion with the upper body portion 112 and securing the two body portions together. The main body endcap 140 is then placed over the proximal ends of the two body portions to further secure the two body portions together.
(40) The battery assembly 132 is installed in the battery assembly receiving enclosure 130 of the lower body portion 114 of the percussive massage applicator 100 and electrically and mechanically engaged as described above. The battery assembly may be charged while installed; or the battery assembly may be charged while removed from the percussive massage applicator.
(41) The operation of the percussive massage applicator 100 is illustrated in
(42) In
(43) In
(44) The reciprocation of the distal end 550 of the applicator head 128 occurs at the rotation rate of the motor 310. In the illustrated embodiment, the rotation rate can be selected from 2,000 revolutions per minute (RPM), 2,600 RPM or 3,000 RPM corresponding to 2,000 strokes per minute, 2,600 strokes per minute and 3,000 strokes per minute, respectively.
(45) When the percussive massage device 100 is operating, the piston 440 passes through the retention disk 532 and through the annular gasket 530. Because the inner circumference of the annular gasket contacts the outer surface of the piston, any lubricant accumulating on the outer surface of the piston is wiped from the piston and is absorbed by the wool felt material of the gasket. Because of the high absorbency of the wool felt material, very little, if any, of the lubricant on the outer surface of the piston reaches the distal end 470 of the piston. Thus, the lubricant is not transferred to the applicator head 128.
(46) As discussed above, the bullet-shaped applicator head 128 is removably attached to the piston 440. The bullet-shaped applicator head may be disengaged from the piston and replaced with other applicators, which are shown, for example, in U.S. Pat. No. 10,314,762, which is incorporated by reference herein.
(47) The portable electromechanical percussive massage applicator 100 may be provided with power and controlled in a variety of manners. An exemplary battery control circuit is described, for example, with respect to
(48) As various changes could be made in the above constructions without departing from the scope of the invention, it is intended that all the matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.