Method for self-testing and checking certain functions of a cooking appliance, and cooking appliance for carrying out said method
11320151 · 2022-05-03
Assignee
Inventors
Cpc classification
International classification
A47J27/62
HUMAN NECESSITIES
Abstract
A method for self-testing and checking certain functions of a cooking appliance in the form of a convection oven, a steamer, or a combination of the two, namely, a convection steamer, which comprises a cooking chamber or compartment, which can be closed by a cooking compartment door, a plurality of actuators such as pumps, at least one heating device, at least one steam injection/generating device, at least one flow-generating device such as a blower, and flaps and/or valves as well as temperature sensors and an appliance control unit. The temperature sensors of the cooking appliance and the functionality of the actuators of the cooking appliance can be checked in that the detected temperatures and temperature profiles are compared with the reference temperature values or reference temperature profiles which are to be expected during operation of the actuator in question, and which are stored in the electronic appliance control unit.
Claims
1. A method for self-testing and checking functions of a cooking appliance comprising the steps of: providing a steamer, or a combination of a convection oven and a steamer, the steamer being a convection steamer, which each comprises a cooking chamber or compartment which can be closed by a cooking compartment door, a plurality of actuators, the actuators being pumps, at least one heating device, at least one steam injection/generating device, at least one flow-generating device, the at least one flow-generating device being a blower, at least one dehumidifier, and flaps and/or valves as well as comprising temperature sensors and an appliance control unit; wherein the functionality of the actuators of the cooking appliance can be checked by the temperature sensors of the cooking appliance in that detected temperatures and temperature profiles are compared with reference temperature values or reference temperature profiles which are to be expected during operation of the actuator in question, and which are stored in an electronic appliance control unit; comparing the detected value with the corresponding reference value; concluding by the appliance control unit that the actuator in question is functioning properly, or, if a deviation is detected, that it is malfunctioning and displaying, storing, and/or transmitting the results for evaluation, wherein at the beginning of each detection, the cooking appliance is in a defined initial state, such that at least two actuators can be checked in succession, the defined initial state of the at least second actuator test is produced by the preceding actuator test, and wherein the heating device is checked within the scope of the self-test as the first actuator; verifying within the scope of the self-test as a further actuator a recirculation pump for only cleaning of the cooking chamber compartment, the recirculation pump being configured for automatically circulating only cleaning liquid for cleaning of the cooking chamber compartment and additionally at least one of the following actuators of the cooking appliance: steam injector/generator, dehumidifier, drain pump for emptying a liquid reservoir; and determining the functionality through a functionality test of the recirculation pump of a cleaning system in that, after the cooking compartment has been heated and the recirculation pump has been turned on for cleaning, the cooking compartment temperature during the functionality testing drops by a predetermined amount in a predetermined time interval; wherein a long-distance service is carried out on the cooking appliance and wherein steam is only used for cooking and the recirculation pump is only used to circulate cleaning liquid.
2. The method of claim 1 wherein a temperature and/or humidity control and the cleaning of the cooking appliance can be checked by the self-test.
3. The method of claim 1 wherein the temperature control is checked in that convection mode, at a setting of 140° C., is carried out for 5 minutes, wherein the cooking compartment temperature must be in the range of 140° C.+/−3 Kelvin in the last two minutes.
4. The method of claim 1 wherein the functionality of the dehumidification by a dehumidifier is determined in that, after the cooking compartment has been heated and the dehumidification device has been opened, the temperature of a sensor thermally coupled to the dehumidification device, the sensor being in a feed air pipe, drops by a predetermined amount in a predetermined time interval.
5. The method of claim 1 wherein the functionality of the steam injector/generator is determined such that after the heating device has been heated to a predetermined temperature, the temperature drop under active steam injection/generation is detected.
6. The method of claim 1 wherein the functionality of the drain pump is determined in that, with the liquid reservoir full to start and the recirculation pump running, the drain pump is turned on and the cooking appliance is heated up in convection mode, whereupon a temperature greater than 100° C. is observed after a predetermined time interval.
7. The method of claim 1 wherein a sealing effect of the door seal is determined in that, after the cooking compartment has been heated to a predetermined temperature, the door is kept closed and the temperature drop is detected after the heating device has been turned off and the actuators deactivated.
8. The method of claim 1 wherein the cooking appliance is used for self-testing of a new appliance.
9. The method of claim 8 wherein the detected values are stored for later checking in a values table.
10. The method of claim 1 wherein the cooking appliance is started over a wired or wireless connection connected to the cooking appliance.
11. The method of claim 1 wherein the individual self-tests proceed automatically, and such results are displayed, transmitted and/or stored as data.
12. A cooking appliance in the form of a convection oven, a steamer, or a combination of the two, namely, a convection steamer, which comprises a cooking chamber or compartment, which can be closed by a cooking compartment door, a plurality of actuators such as pumps, at least one heating device, at least one steam injection/generating device, at least one flow-generating device, and flaps and/or valves as well as temperature sensors and an electronic appliance control unit, the cooking appliance being adapted to, and capable of, carrying out a self-testing method including through the use of the temperature sensors of the cooking appliance, the functionality of the actuators of the cooking appliance can be checked in that the detected temperatures and temperature profiles are compared with the reference temperature values or reference temperature profiles which are to be expected during operation of the actuator in question, and which are stored in the electronic appliance control unit, and, if the detected value agrees with the corresponding reference value, the appliance control unit concludes that the actuator in question is functioning properly, or, if a deviation is detected, that it is malfunctioning and displays, stores, and/or transmits the results for evaluation, wherein the cooking appliance begins the checking procedure only if it is in a defined initial state at the beginning of each detection, wherein at least two actuators are checked in succession, and wherein the defined initial state of the at least second actuator test is produced essentially by the preceding actuator test, and wherein the cooking appliance is able to check the heating device within the scope of the self-test, wherein within the scope of the self-test, the cooking appliance checks at least one of the following actuators: temperature controller, steam injector/generator, dehumidifier, recirculation pump, drain pump for emptying a liquid reservoir, and the cooking appliance determines the functionality of the steam injector/generator in that, after the heating compartment has been heated to predetermined temperature, the temperature drop under active steam injection/generation is detected.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Additional details, features, and advantages of the present invention can be derived from the following description of the exemplary embodiments illustrated in the attached drawings:
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
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(23) In front cover wall 5 there is a display and control panel 17, which is configured in the form of a touchscreen. An input signal to the appliance control unit can be transmitted by direct contact with certain fields.
(24) The subdivision of the display and control panel 17 is illustrated in more detail in
(25) Above the touchscreen 61 there is provided a panel 62 with a single row, on the left of which a loudspeaker 64 is provided, which is covered by a decorative foil and therefore cannot be seen on the appliance. On the right is provided an on/off button 66 for the cooking appliance 1, preferably also touch-sensitive. Under the touchscreen 61 another decorative surface 68 is provided, which, if desired, can also be configured as an additional display and control panel.
(26) For the sake of clarity, the cooking compartment door has been removed in
(27) As can be seen in
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(29) Blower wheel 29 is driven by a blower wheel motor 41, the speed and direction of which can be controlled.
(30) In the lower area of the technical space a vapors temperature sensor 43 and a pipe 45 for quenching the vapors are provided. A vapors quenching valve 47 is present, which is connected to the vapors quenching pipe 45 by a hose (not shown).
(31) A recirculation pump 49 and a drain pump (“siphon pump”) 51 are also provided. The recirculation pump serves to circulate cleaning liquid, whereas drain pump 51 serves to empty the liquid reservoir (not shown), located underneath the cooking compartment.
(32) In the following, the individual components of the self-testing method according to the invention are described. The starting point of the self-testing method is a defined initial state of the cooking appliance, i.e., the state which is present when the self-testing method is begun.
(33) As previously mentioned, the self-testing method is characterized in particular in that temperature measurements can be made by the temperature sensors already installed in the cooking appliance, as a result of which the functionality of specific actuators can be checked. The self-testing method according to the invention is based on the principle of evaluating specific rates of temperature change. For this purpose, reference is made to
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(35) The expected temperature drop during active dehumidification is illustrated by curve 58, corresponding to −15 degrees Kelvin in 60 seconds, for example.
(36) The fastest temperature drop is expected when the recirculation pump is running, namely, a drop of −15 degrees Kelvin in 30 seconds according to curve 59. If the drain pump is active and the recirculation pump is also running, however, the normal change in temperature shown by curve 56 is expected. In the case of a defect, namely, a defective drain pump, the temperature would change in the manner shown by curve 59.
(37) The evaluation depends, among other things, on the size of the appliance, on the type of energy and type of voltage, or on the type of gas. Thus appliance-dependent limit values are obtained. The temperature measurements are intended to confirm or rule out appliance defects.
(38) It is advantageous for the self-testing method to be used as part of the final inspection of the appliance before it is delivered to the customer. This situation will be referred to first.
(39) The self-testing method of the present invention comprises two areas; the compartment internal climate (temperature/humidity) control of the cooking appliance and the cleaning of the cooking appliance.
(40) The advantageous possibility is available to conduct the two tests either separately or together as a complete test. The complete test saves a corresponding amount of time, wherein the climate (temperature/humidity) test can be conducted without the need for any further preparation. In contrast, when a complete test is to be run or when only the cleaning test is to be run, it is necessary to make certain preparations first.
(41) The following actuators can be evaluated by the self-testing method:
(42) I. Climate (Temperature/Humidity) Control: 1. heating device, chain of solid-state relays (SSRs), heating element, wiring, failure of one phase or of a heating circuit; 2. temperature control and interaction between controller, sensor, heating element or gas burner fittings and gas heater; 3. steam injection/generation assembly; 4. dehumidifying device, especially the feed air flap.
(43) II. Cleaning: 1. reed contact of the cooking appliance door; 2. recirculation pump; 3. drain pump; 4. steam or vapors quenching valve.
(44) The self-testing method according to the invention is limited to the actuators which are not automatically checked during normal operation. These actuators are: the circulating air blower: error messages over the CAN bus, for example; gas ignition box and gas blower: error messages via MicroCom, for example; temperature sensors: sensor breakage detection; and components such as the main fuse.
(45) It is advantageous for the self-testing method to be turned off on the basis of a certain parameter; this corresponds to a blocking of certain users from conducting the self-testing method, depending on the concrete application desired. The self-testing method can thus be reserved solely for remote diagnosis. All times and temperatures are to be taken from an Excel table, which is stored in internal memory or in an XML file. According to the present invention, the following table is obtained by way of example:
(46) TABLE-US-00001 Component Test Target Value Heater Time (s) to heat from 50° C. T = 60 s to 90° C. Steam injector ΔT after 1 minute Δt = 10 K Dehumidifier ΔT after 1 minute Δt = 15 K Recirculation pump ΔT after 30 s Δt = 15 K Vapors quenching valve ΔT after 20 s Δt = 10 K Drain pump Temperature in ° C. after 90 s T = 130° C. Temperature controller Temperature in ° C. after 5 min T = 140
(47) If an appliance is tested for which no values have yet been defined, the self-test can be started in a special mode. For this purpose, the selection is displayed accordingly on the display panel 17, as shown in
(48) During learn mode, the selected test will not be stopped but will instead run to completion. The following temperature profiles are determined:
(49) Climate (Temperature/Humidity) Test: heating, duration in seconds for heating from 50° C. to 90° C.; steam generation/injection, temperature drop in degrees Kelvin after one minute; dehumidification (feed air flap open), temperature drop in degrees Kelvin after one minute.
(50) Cleaning Test: recirculation pump, temperature drop in degrees Kelvin after 30 seconds; vapors/steam quenching valve, temperature drop in degrees Kelvin after 20 seconds; drain pump, temperature in ° C. after 90 seconds.
(51) The expected values for the specific appliance in question are stored in a file (e.g., an XML file), which is automatically overwritten during the execution of learn mode. Thus even customized machines can be easily provided with the expected values. This file is not overwritten when an update occurs.
(52) If, at the start of the self-test, the appliance-specific file is not yet present, the corresponding values are read from the central file and written to the appliance-specific file. In the central file, the values are stored for all current models and can be selected automatically on the basis of the combination of appliance model and type of heating device. It is possible for this file to be overwritten when an update occurs.
(53) The test sequence is described below. Cooking appliance 1 is in a starting state: 1. Cold cooking compartment, not in operation for at least three hours. 2. Cooking compartment empty and clean, only air baffle and hook-in rack present. 3. Door is closed. 4. No external power optimization system (POS) is active. If the power optimization system is connected, it must be bridged in software, because otherwise a malfunction will result during the “appliance power test”. The POS transmits a signal to the cooking appliance when it is not supposed to draw power. This signal can usually be bridged in software, because the POS does not bring about an electrical separation. 5. Steam/vapors quenching is to be deactivated. 6. Safety mechanisms which prevent the test from running in its entirety are to be deactivated. Selecting the self-test from the service menu causes the display shown in
(54) The appliance can be tested completely in about 25 minutes by the automatic test procedure. The results and the date of the most recent preceding self-test are displayed. Alternatively, the test can be started over a network connection (ethernet, see below). The test of the door, i.e., of the door's reed contact, must be carried out beforehand.
(55) After the test has been started, the appliance first checks to determine whether the following temperatures are under 50° C.: cooking compartment temperature, core temperature sensor, possibly the humidity sensor. If this temperature is exceeded, the test program is stopped, and the error message “appliance too hot” is displayed. If the temperatures are in the desired range, the test begins.
(56) The appliance is preferably operated at all times so that the blower turns only in one direction (e.g., always toward the right) and at the “fast” speed setting. All of the tests proceed in sequence. As shown in
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(58) Most of the tests should be conducted in “convection mode”, because this advantageously prevents steam from being injected, which would falsify the test results.
(59) The cooking appliance shown in
(60) Door 7 must be closed before the self-test can begin. If door 7 is not closed, the test will not start, because if it is open it is impossible to detect a defect in the door contact reliably. Instead, a message is shown, as can be seen in
(61) After door 7 has been closed, the display according to
(62) The test of door 7 contact lasts until the signal “door closed” has been received for at least two seconds. This ensures that the door is properly latched. The present invention proposes that, if the door is not opened and closed again within the predetermined period, it is concluded that the door contact has failed the test. The complete self-test is terminated, and the corresponding results are displayed.
(63) To conduct the individual actuator tests, it is necessary to prepare the cooking appliance, i.e., to establish a predefined initial state, as shown in field 69 of
(64) The Complete Test now begins in step 3, as can be seen in
(65) The test can thus reliably determine whether or not: one of the phases is missing, as a result of which only half the heating power is available (twice the heating time). It can also be determined whether or not one of the two solid state relays is defective (longer heating time) or both are defective (appliance does not heat up at all); an external or internal fuse is defective; one or more of the heating elements are defective.
(66) Then, as part of the climate (temperature/humidity) test, the self-testing method continues with the test of the steam generator/injector, as shown in
(67) To test the dehumidifier, as shown in
(68) The test of the feed air flap concludes the climate (temperature/humidity) test.
(69) The cleaning test can now be carried out immediately thereafter, or, as previously mentioned, it can also be carried out separately.
(70) As shown in
(71) Then the test of the steam valve, i.e., of the steam/vapors quenching valve 47, is carried out, as shown in
(72) In the cleaning test, the next step is the testing of the siphon or drain pump 51. First, the drain pump 51 is turned on for about 20 seconds to empty the liquid reservoir. Then the cooking appliance is operated for about 2 minutes 30 seconds at 130° C. in convection mode, wherein the blower wheel 29 is operated continuously toward the right. The recirculation pump 49 is turned on during the heating phase. Within the operating time in convection mode, the appliance must reach a cooking compartment temperature of 130° C.+10 K/−5 K. If this not reached, the drain pump 51 is defective. The reason for this is that, while liquid is being circulated, it is not possible for the temperature in the cooking compartment to rise much above 100° C. (temperature at which water evaporates). An increase does not occur until after the water has evaporated; that is, until after the drain pump 51 has emptied the liquid reservoir. The liquid reservoir is now filled up again, which is done by first turning off the recirculation pump 49 and only then turning on the steam/vapors quenching valve 47 for essentially 20 seconds. In the case of higher-power appliances, the test is carried out at reduced power to avoid evaporating the water completely.
(73) If necessary, the temperature controller can be tested again as shown in
(74) The tolerances given above are cited merely as examples and can be different within the scope of the invention.
(75) Fields 65 and 69 of
(76) If, however, it has been discovered that a test was failed, as, for example, the test of recirculation pump 49, then, as shown in
(77) The following table shows the dependence of the malfunctions of the individual components on other components.
(78) TABLE-US-00002 Component Dependence Door contact -- none -- Heating power Blower, door contact Steam injector Blower, heating power, door contact Dehumidifier Blower, heating power, door contact Recirculation pump Blower, heating power, door contact Steam quenching valve Blower, heating power, door contact, recirculation pump Drain pump Blower, heating power, door contact, recirculation pump Controller, upper Blower, heating power, door contact temperature window
(79) The functionality test of blower 29 can be checked on the basis of, for example, significant temperature differences in the cooking compartment. For example, this can be done by comparing the measurement values of cooking compartment sensor 35 with those of the core temperature sensor (not shown). If the door contact or the heater are not working properly, the test is stopped, because the other tests will not work.
(80) If the test of recirculation pump 49 is negative, the result for steam injection valve 47 and drain pump 51 will not be evaluated, or these two tests will not be performed. A record will be kept, however, of the test result.
(81) According to the present invention, the self-testing procedure can be started in the form of a remote diagnosis. For this purpose, a wired or wireless connection to the cooking appliance can be used. In particular, this self-test can be initiated over an ethernet connection. For this purpose, for example, the protocol for the kitchen process control system can be used. By means of an additional command and an action number, the self-test can be started, stopped, or evaluated.
(82) TABLE-US-00003 Action Description 1 Start complete test. 2 Start complete test of a new appliance. 3 Start temperature/humidity test. 4 Start cleaning test. 5 Stop/interrupt self-test. 6 Determine current status. 7 Results of the self-test. 8 Self-test data of the new appliance.
(83) With the present invention, the possibility of self-testing a cooking appliance in the form of a convection oven, a steamer, or a combination of the two, namely, convection steamer, is created, which takes place essentially automatically and by means of which all of the essential actuators of the cooking appliance can be automatically checked in a short time, as a result of which the functionality of the cooking appliance can be displayed to the operating personnel and/or any malfunctions and defects can also be displayed. There also exists the possibility—especially relevant to customer service personnel—to gain remote access to the appliance, which may be installed a considerable distance away, and to learn from the self-test which components of the cooking appliance are possibly defective. This helps them to provide the necessary spare parts in an efficient manner.
(84) The self-testing methods can also be used to test new appliances and to calibrate them, which prevents partially defective appliances from being delivered to customers.
(85) The present invention is not limited to the exemplary embodiments described here In particular, the numerical values which are cited are given only by way of example, and deviations from them are also within the scope of the invention.