Air purifier and a method for controlling an air purifier
11318407 · 2022-05-03
Assignee
Inventors
- Catherine Wei (Eindhoven, NL)
- JING SU (EINDHOVEN, NL)
- RUI KE (EINDHOVEN, NL)
- Declan Patrick Kelly (Eindhoven, NL)
- Zhiqiang Zhang (Eindhoven, NL)
Cpc classification
B01D46/0038
PERFORMING OPERATIONS; TRANSPORTING
F24F11/39
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F8/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2110/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F8/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F24F11/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An air purifier (10) uses an air purifier filter unit (12) and a sensor (26) for sensing the matter to be filtered by the air purifier filter unit. By monitoring (18) the performance of the air purifier combined with information about the air purifier filter unit, it is possible to determine a volume of the space in which the air purifier (10) is deployed.
Claims
1. An air purifier, comprising: an air purifier filter unit; a sensor adapted to sense a matter to be filtered by the air purifier filter unit; a user interface; and a controller, wherein the controller is adapted to monitor a performance of the air purifier using the sensor by determining a clean air delivery rate, wherein the controller is further adapted to obtain air filtering capability information about the air purifier filter unit, wherein the controller is further adapted to determine a volume of a space in which the air purifier is deployed based on a comparison of the air filtering capability information about the air purifier filter unit and the performance of the air purifier using the sensor, and wherein the controller is further adapted to control the user interface for at least displaying the performance of the air purifier.
2. The air purifier as claimed in claim 1, wherein the air purifier filter unit includes a machine readable identifier which stores the air filtering capability information about the air purifier filter unit.
3. The air purifier as claimed in claim 1, wherein the controller is further adapted to determine a reference volume of the space from the clean air delivery rate obtained during a calibration procedure during which the air purifier is operated in the space and the space is configured to be non-ventilated.
4. The air purifier as claimed in claim 3, wherein the controller is further adapted to determine if the space is ventilated based on comparing a currently determined volume of the space with the reference volume of the space.
5. The air purifier as claimed in claim 1, further comprising a chemical release device, wherein the controller is further adapted to control the chemical release device in dependence on a currently determined volume of the space.
6. The air purifier as claimed in claim 5, wherein the controller is further adapted to control the chemical release device in dependence on a sensor output of the sensor.
7. The air purifier as claimed in claim 1, wherein the controller is further adapted to determine an end of life prediction information for the air purifier filter unit based on the air filtering capability information about the air purifier filter unit and a sensor output of the sensor.
8. The air purifier as claimed in claim 4, wherein the controller is further adapted to determine if the space is ventilated based on determining if the currently determined volume of the space is within a predefined range of the reference volume of the space.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Examples of the invention will now be described in detail with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(12) The invention provides an air purifier which uses an air purifier filter unit and a sensor for sensing the matter to be filtered by the air purifier filter unit. By monitoring the performance of the air purifier combined with information about the air purifier filter unit a volume of the space can be determined.
(13) One application of interest is the combination of an air purifier with a scent release device. Examples based on this combination will be described below. However, it will be understood that there are other applications for the invention. In general, determination of the volume in which an air purifier is used may have various benefits. The information may be used for the control of the air purifier itself, for example the fan speed, or it may be of interest for the control of other devices. These other devices are not limited to scent release devices by may be devices for releasing other chemicals. One example is the release of CO.sub.2 for managing plant growth. Another example is the release of chemicals for the treatment or health management of livestock or patients in enclosed spaces. Again, the volume of the enclosed space would be of interest. Indeed any application where the volume of an enclosed space is of interest, and in which air purification is employed, may be considered.
(14)
(15) The air purifier also includes a scent release device 24 which is also controlled by the master control unit 18, and a sensor 26 for sensing the pollutant to be filtered by the filter unit 12. In an alternative embodiment of the air purifier, the scent release device 24 may be located in a different physical housing than the filter unit 12, and the scent release device 24 may be controlled by the MCU 18 via a wireless connection.
(16) When the filter unit 12 is installed in the air purifier 10, the reader 16 reads the identifier 14 and transfers the data to the MCU 18. In the standalone case of
(17) The control of known scent release devices is limited by the sensitivity of aromatic sensors, and it means that the concentration of the released scent is generally not detected or controlled. The air purifier 10 of
(18) Based on the room volume, the scent release device can be controlled to avoid an overdose of scent delivery.
(19)
(20)
(21) In step 30, the air purifier is started at time t0.
(22) In step 32, a clean air delivery rate (CADR) curve is recorded by the sensor 26, which for example comprises a particle sensor.
(23) In step 34, the room size is calculated based on a first period of data, for example 20 minutes. This is completed at time t1. This volume size is named V1.
(24) When the air purifier is used for the first time, the user interface 22 instructs the customer to run the air purifier for the first time in a sealed room. The air purifier will then calculate the room volume in the manner explained above, to yield an initial room volume V0 based on the initial filter performance (CADR) which is read from the filter (or based on an initial program setting) and the CADR curve recorded in these first 20 minutes during the air purification process.
(25) When the current volume V1 has been determined, it is compared with the most recent room volume stored, for example the room volume V0 obtained during the calibration process. This comparison takes place in step 36, and it is determined if the currently measured volume V1 falls within the range 0.8V0 to 1.3V0. This volume determination process is reset each time the air purifier is located in a new room.
(26) If V1 is in indeed in the range of 0.8V0 to 1.3V0, then V1 is recorded as the current room volume in step 38. Thus, the stored room volume is updated to take account of small room volume changes, for example resulting from different amounts of furniture in the room.
(27) If V1 is out of the range of 0.8V0 to 1.3V0, then either the air purifier location has changed or the room is not properly sealed. In this case, scent release will not be applied, and this is represented by step 40.
(28) The air purifier continues to operate in step 42 until time t3 at which the air purifier stops because the indoor air is determined to be clean. After scanning the data collected from t0 to t3, the time when the last discontinuity in the sensed signal appears is defined as t2. This explained further below.
(29) If a window or door was opened at least once between times t0 to t3, then t2 expresses the last time when the window or door was open. A new room volume V2 is calculated in step 44 based on the data from time t2 to t3. This updated volume calculation of V2 may for example help to determine if the room is still connected to the outdoor air.
(30) In step 46 it is determined if the latest room volume calculation V2 is larger than 1.3V1. If it is, the room is still connected to the outdoor air, and the scent release will not be applied to avoid waste, as represented by step 48.
(31) If V2 is smaller than 1.3V1, which means the room was opened once and sealed afterwards, scent amount will be calculated in step 50 based on V1, and corresponding scent will be released by the scent release device 24 in step 52.
(32) This method thus releases a dose of scent after the air cleaning process has ended, in order to indicate to the user that the air is clean. It provides the scent release as a burst at the end of the air cleaning process.
(33) The scent release component contains a scent source, which could be solid, liquid, or gaseous. According to the calculation results, a certain amount of scent will be released from the scent release component through an accurately controlled approach, such as heating, spraying, or vibrating. The scent releasing process is only carried out once and completed within a few minutes. The types of scent can be pre-selected based on the customer preferences.
(34) At time t4 in step 54, the air purifier determines that the indoor air needs to be purified again, and the whole process is repeated from step 30.
(35) In order to prevent the negative effects of an overdose of scent, the room volume is calculated each time the air purifier has been operated, instead of using only the room volume V0 obtained during the calibration all the time. If new furniture is moved into the room, or many people are present in the room, the measured volume V1 will be smaller than V0, and V1 will then be used to calculate the scent release amount.
(36) If the air purifier location is changed, the initial room volume V0 will then be reset with the user guided to operate the air purifier in the new room with the room sealed for the new calibration step.
(37) The approach above is based only on calculations of the room volume. The customers may also type in the room volume (Vc) into the scent release controlling system (or to an app installed in a smartphone or other control device) to aid in determining the scent concentration. The scent concentration may be restricted to be under 1 ppm calculated based on V0, for example the scent concentration may be a maximum of 1 ppm*V0/Vc.
(38) The way the room volume may be calculated will now be described in further detail.
(39)
(40) The data collected are listed in the table below.
(41) TABLE-US-00001 Time/min 1 2 3 4 5 . . . i . . . 20 Ct Y.sub.1 Y.sub.2 Y.sub.3 Y.sub.4 Y.sub.5 . . . Y.sub.i . . . Y.sub.20
(42) The data can be fit to a linear formula: ln(Y)=−ax+k
(43) In the formula, the coefficient a is, in one example of best fit approach, calculated by the following formula:
(44)
(45) The calibration room volume (V0 in m.sup.3) is then calculated by the following formula:
(46)
(47) CADR is the filter unit performance in m.sup.3/h.
(48) The results of some experiments are now presented.
(49) In a first experiment, four air purifiers were applied in four rooms. The room volumes were calculated (Vcal) according to the CADR curve recorded by the particle sensor. At the same time, the total room volumes were measured by hand (Vmea). The results are shown in the table below together with the ratio Vcal/Vmea. The calculated volumes are mainly within 75% to 85% of the measured room volumes, which is reasonable if the volume of furniture and other decorative items occupy 15%˜25% of a room volume.
(50) TABLE-US-00002 V.sub.mea V.sub.cal (Measured room Room CADR (Calculate room volume, with No. (m.sup.3/h) volume, m.sup.3) furniture, m.sup.3) V.sub.cal/V.sub.mea 1 330.48 43.03 51.75 83.15% 2 339.84 79.77 104.70 76.19% 3 320.94 76.41 92.35 82.74% 4 324.72 58.82 69.91 84.17%
(51) The table below shows repeated measurements in four other rooms. Each row relates to measurement at a different time, and each column relates to a different room. The same air purifiers and filters were used during the experiments in each room.
(52) TABLE-US-00003 Calculated Calculated Calculated Calculated room 1 room 2 room 3 room 4 volume volume volume volume (m.sup.3) (m.sup.3) (m.sup.3) (m.sup.3) 50.53 76.23 79.77 86.27 47.08 87.29 78.67 76.41 64.80 66.81 79.77 90.66 59.23 73.14 99.37 82.29 63.31 65.20 80.91 86.27 65.57 88.72 97.66 77.52 Average 58.42 76.23 86.03 83.24 Measured room 51.75 69.91 104.70 92.35 volume (m.sup.3) V.sub.cal/V.sub.mea (%) 112.89 109.04 82.16 90.13
(53) For large rooms, considering the volume of furniture, the room volume calculation based on the CADR curve is quite reliable. For small rooms, because of the complex variation, the room volume calculation is typically 15 to 20% larger than the actual room volume. A correction factor may thus be used for rooms smaller than a certain volume (e.g. 80 m.sup.3).
(54) An unsealed situation can be detected by the system, for example if a calculated room volume is much greater than the calibration volume. The scent release device may then be controlled not to release scent when the calculated room volume is larger than a certain value (e.g. larger than 1.3 times the original room volume as in
(55) Measurement data for rooms 1 to 4 over a longer time period is plotted in
(56) The system described above additionally enables a more accurate end of life prediction for the air purifier filter unit to be obtained.
(57) The most common current approach for an air purifier is to remind consumers to change the filters based on air flow through the filter. In some cases, only a timer is used. For instance, a High-Efficiency Particulate Arresting (HEPA) filter is suggested to be replaced every half a year, and an activate carbon filter could be replaced every three months. Particle sensors may be used to determine the amount of pollution to which the filter has been exposed over time, but these count particles by numbers, whereas the filter performance or particle pollution limit are determined by the particle mass.
(58) Due to the various situations of indoor air and the pollution of outdoor air, deciding the filter life time based only on time or the air flow rate is far from ideal. For example, in a newly decorated room, an activated carbon filter should be replaced much more often than the other filters. Meanwhile, in heavy polluted cities, a HEPA filter needs to be changed more frequently.
(59) The ability to show consumers the real filter performance and the level of pollutants that have been removed, in combination with an accurate reminder for the time to change the filter is of particular interest to customers.
(60) The system described above provides a real-time filter performance (CADR) calculation. The CADR curve is automatically recorded by the pollutant sensor and calculated during the air cleaning process. The removed pollutant amounts may also be calculated based on the CADR curve.
(61) This information may then be presented to a user from a visual display, which explains the filter status. The real-time pollutant concentration may also be shown to give consumers a direct sense of the efficiency of the air purifier.
(62) An example of how to derive the required information will be explained based on a particle removing process as an example.
(63) An indoor particle concentration obeys the following formula based on the mass conservation law:
(64)
In the formula:
C Indoor particle concentration, mg/m.sup.3;
P.sub.P Penetration coefficient of particles from outdoor to indoor, normally in civil house this is around 0.8;
C.sub.out Outdoor particle concentration, mg/m.sup.3, could be obtained from an authorized website after setting the location;
k.sub.0 Particle natural sedimentation rate, h.sup.−1, normally around 0.2 h.sup.−1;
k.sub.v Air changing rate, h.sup.−1;
V Room volume, m.sup.3;
CADR Clean air delivery rate, m.sup.3/h.
(65)
C=m×e.sup.−kt
k is thus the exponential decay constant in respect of the concentration curve.
By combining the above two equations, the following formula is obtained:
(66)
By substituting −km×e.sup.−kt=−kC:
(67)
(68) As explained above, the initial CADR is used to calculate the initial room volume V0. This is obtained when the air purifier is operated for the first time in a sealed room.
(69) The system then calculates the room volume as explained above, and also the air changing rate (k.sub.v) in the room. A low air flow rate may be applied for an initial period, such as the 20 min period mentioned above, then a high air flow rate is applied to quickly remove the pollutants. Based on the data collected from these two periods, CADR curve under low flow rate (CADR.sub.l) and high flow rate (CADR.sub.h) can be derived, each with their own respective air changing rate k.sub.l and k.sub.h:
(70)
(71) The values CADR.sub.l and CADR.sub.h are CADR values obtained by experiments in an ideal laboratory chamber, and recorded as the filter's initial information.
(72) k.sub.l and k.sub.h are CADR curve coefficients obtained under low flow rate and high flow rate separately in consumer's home, based on the results of the initial running of the air purifier.
(73) C.sub.out is obtained from a database, for example of the internet, k.sub.l and k.sub.h are calculated from the first time running results.
(74) This means there are only two unknown parameters, V.sub.0 and k.sub.v, and these can be calculated based on the results of first time running V.sub.0 and k.sub.v can then be used as the initial parameters for the room the following tests to obtain real-time CADR values.
(75) In particular, by subtracting the two formulae above, V.sub.0 is calculated and recorded in the system as the room volume. By introducing a suitable maximum value of C (for example based on national standards for maximum concentration levels), such as 0.035 mg/m.sup.3, k.sub.v is obtained as the air changing rate of the current room.
(76)
(77)
(78) A window connecting the outdoor air is opened once and closed a short time later. For example, in
(79) A window connecting the outdoor air is kept open. For example, in
(80) Every time after running the air purifier to clean the indoor air, a real-time CADR is calculated according to the formula Eq. 1 above, since V.sub.0 and k.sub.v are already calculated and recorded in the system after the first time running. The exponential decay value k can be obtained by using a line of best fit for the data which is collected in the first 20 minutes from the CADR curve (or the first 20 minutes since the last discontinuous point), and C.sub.out is provided from an authorized website according to the location, as mentioned above.
(81) By introducing C as 0.035 mg/m.sup.3, the CADR value is calculated and recorded as the real-time CADR, which accurately relates to the current filter performance after cleaning indoor air.
(82) An amount of the removed pollutant can also be calculated. From the experiments in a laboratory chamber, the filter performance (CADR) and cumulate clean mass (CCM) has a very good linear relationship.
(83)
(84) The lifetime definition of a filter is the time when the real-time CADR has dropped to half of the initial CADR value. A visible reminder is provided to the consumer when the CADR drops to a certain level (e.g. 60% of initial CADR value), so that consumer is alerted to the need to change the filter in advance.
(85) When the air purifier location is changed to another room, a new room volume V2 is firstly calculated based on real-time CADR as explained above. Then a new V2 is recorded to calculate the new CADR value. k.sub.v is considered to be the same between rooms.
(86) The table below shows air purifier running cycles.
(87) TABLE-US-00004 Room CADR Run volume (m.sup.3/h) 1 V.sub.1 CADR.sub.1 2 V.sub.1 CADR.sub.2 . . . V.sub.1 . . . i − 1 V.sub.1 CADR.sub.i−1 i V.sub.2 CADR.sub.i . . . V.sub.2 . . . j V.sub.2 CADR.sub.j
(88) The life time identifier may be used for filters from multiple suppliers, if the initial CADR value and the CCM information is available. Thus, for filters without a machine readable identifier, the user interface enables consumers to type-in the information or a two dimensional code scan may be used to obtain the filter information.
(89) If the filter is moved to another type of purifier with different flow speeds which has the sensor reading and universal calculation function, the real-time filter status may be read from the recorded data base online.
(90) The CCM information for filter is read out and the corresponding CADR in chamber will be obtained.
(91) According to
(92) The one pass efficiency of the filter in the previous air purifier can be converted to take account of the new filter location. Using the one-pass efficiency of the previous air purifier, the chamber CADR value of the current air purifier can be calculated.
(93) The new CCM curve of the new air purifier can then be estimated according to chamber CADR value and the loaded CCM. A real-time CADR is then measured as before and the room size can be calculated as explained above. Consequently, the filter lifetime in new air purifier will be generated.
(94)
(95) In step 60 the matter to be filtered by the air purifier filter unit is sensed.
(96) In step 62 the performance of the air purifier is monitored, and in step 64 information is derived about the volume of the space in which the air purifier is deployed based on information about the air purifier filter unit and the sensor information.
(97) In step 66 a scent release device is controlled in dependence on the information about the volume.
(98) As is clear from the description above, information about the filter is needed by the master control unit. A number of methods can be considered to provide machine readable filter identification or information. Examples make use of optical fibers, color recognition, measurement of an electrical parameter such as resistance or inductance, light reflection properties, force measurement to determine a mechanical property, mechanical measurement of a pin configuration.
(99) One specific example makes use of a simple barcode or 2D barcode which is used to read the filter type or a unique filter ID. Such a solution has the advantage of simplicity, but has the limitation that it can be very easy for a third party to copy the bar code.
(100) An alternative solution is to use RF-ID tags on the filter as identifiers. In this case, an RF-ID reader (and optionally writer) is added to the air purifier. The RF-ID tag could instead be read via a mobile phone and a connected application can be used to communicate the result to the air purifier. Furthermore, RF-ID tags can be used to implement security features.
(101) The release of a scent is for example used to provide an indication that the air is clean. In the example above, there is a scent release at the end of the air purification process. There may of course be a periodic release of scent while the air remains clean to reassure the user. Thus a prolonged period with no scent may be an indication that the air purifier needs attention, for example a new filter.
(102) As discussed above, embodiments make use of a controller 18. The controller can be implemented in numerous ways, with software and/or hardware, to perform the various functions required. A processor is one example of a controller which employs one or more microprocessors that may be programmed using software (e.g., microcode) to perform the required functions. A controller may however be implemented with or without employing a processor, and also may be implemented as a combination of dedicated hardware to perform some functions and a processor (e.g., one or more programmed microprocessors and associated circuitry) to perform other functions.
(103) Examples of controller components that may be employed in various embodiments of the present disclosure include, but are not limited to, conventional microprocessors, application specific integrated circuits (ASICs), and field-programmable gate arrays (FPGAs).
(104) In various implementations, a processor or controller may be associated with one or more storage media such as volatile and non-volatile computer memory such as RAM, PROM, EPROM, and EEPROM. The storage media may be encoded with one or more programs that, when executed on one or more processors and/or controllers, perform at the required functions. Various storage media may be fixed within a processor or controller or may be transportable, such that the one or more programs stored thereon can be loaded into a processor or controller.
(105) Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measured cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.