Method and device for preventing impact vibration of lift system
11320021 · 2022-05-03
Assignee
Inventors
- Ziming Kou (Taiyuan, CN)
- Juan Wu (Taiyuan, CN)
- Yujin Li (Taiyuan, CN)
- Jianwei Yang (Taiyuan, CN)
- Jing Zhang (Taiyuan, CN)
- Yufei Xue (Taiyuan, CN)
Cpc classification
G16Z99/00
PHYSICS
F16F15/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G05B13/042
PHYSICS
F16F2230/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B66C13/04
PERFORMING OPERATIONS; TRANSPORTING
B66C13/16
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16F15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method and device for preventing impact vibration of a lift system include: acquiring a load weight in a lift container; obtaining preset basic parameters of a lift system; according to the load weight in the lift container and the basic parameters of the lift system, determining a fundamental wave vibration period of a lifting rope when the lift system starts; according to the fundamental wave vibration period and preset calculation parameters of the lift system, determining time-varying simulation parameters of an acceleration of the lift system during a lifting process; according to determined time-varying simulation parameters of the acceleration, lifting the lift container.
Claims
1. A method for preventing impact vibration of a hoisting system, comprising: acquiring load weight in a hoisting container; acquiring a preset hoisting system basic parameter; determining a fundamental wave vibration period of hoisting ropes when the hoisting system is started according to the load weight in the hoisting container and the preset hoisting system basic parameter; acquiring a preset hoisting system calculation parameter; determining a time-varying simulation parameter of acceleration of the hoisting system in a process of hoisting according to the fundamental wave vibration period and the preset hoisting system calculation parameter; and hoisting the hoisting container according to the determined time-varying simulation parameter of the acceleration, wherein the preset hoisting system basic parameter comprises: self-weight of the hoisting container, an expected hoisting height of the hoisting system, the number of the hoisting ropes, a linear mass of the hoisting ropes, an elastic modulus of the hoisting ropes and a sectional area of the hoisting ropes, wherein determining the fundamental wave vibration period of the hoisting ropes when the hoisting system is started through the acquired load weight in the hoisting container and the preset hoisting system basic parameter comprises: calculating a ratio β.sub.1 of self-weight of the ropes to a total load weight carried by the hoisting ropes according to a formula
2. The method according to claim 1, wherein the preset hoisting system calculation parameter comprises: an expected hoisting speed of the hoisting system, a ratio N of a time length of initial variable acceleration to the fundamental wave vibration period, and a ratio K.sub.N of a total time length of starting acceleration to the fundamental wave vibration period.
3. The method according to claim 2, wherein the ratio N of the time length of the initial variable acceleration to the fundamental wave vibration period and the ratio K.sub.N of the total time length of starting the acceleration to the fundamental wave vibration period are as follows: N=20 and K.sub.N=1.
4. The method according to claim 2, wherein determining the time-varying simulation parameter of the acceleration of the hoisting system through the fundamental wave vibration period and the preset hoisting system calculation parameter comprises: determining calculation formulas for the time-varying simulation parameter of starting the acceleration according to a setting to be:
5. A device for preventing impact vibration of a hoisting system, comprising: a weighing unit and a control unit, wherein the weighing unit is configured to detect load weight in a hoisting container, and transmit data about the detected load weight in the hoisting container to the control unit; and the control unit is configured to determine a fundamental wave vibration period of hoisting ropes when the hoisting system is started according to the load weight in the hoisting container and a preset hoisting system basic parameter, determine a time-varying simulation parameter of acceleration of the hoisting system according to the fundamental wave vibration period and a preset hoisting system calculation parameter, and control a power transmission device of the hoisting system to hoist the hoisting container according to the determined time-varying simulation parameter of the acceleration, wherein the preset hoisting system basic parameter comprises: self-weight of the hoisting container, an expected hoisting height of the hoisting system, the number of the hoisting ropes, a linear mass of the hoisting ropes, an elastic modulus of the hoisting ropes and a sectional area of the hoisting ropes, wherein the control unit is configured to determine the fundamental wave vibration period of the hoisting ropes when the hoisting system is started in the following manner: calculating a ratio β.sub.1 of self-weight of the ropes to total load weight carried by the hoisting ropes according to a formula
6. The device according to claim 5, further comprising: a storage unit, configured to store the preset hoisting system basic parameter and the preset hoisting system calculation parameter.
7. The device according to claim 5, wherein the preset hoisting system calculation parameter comprises: an expected hoisting speed of the hoisting system, a ratio N of a time length of initial variable acceleration to the fundamental wave vibration period and a ratio K.sub.N of a total time length of starting acceleration to the fundamental wave vibration period.
8. The device according to claim 7, wherein the ratio N of the time length of the initial variable acceleration to the fundamental wave vibration period and the ratio K.sub.N of the total time length of starting the acceleration to the fundamental wave vibration period are as follows: N=20 and K.sub.N=1.
9. The device according to claim 7, wherein the control unit is further configured to determine the time-varying simulation parameter of the acceleration of the hoisting system in the following manner: determining calculation formulas for the time-varying simulation parameter of starting the acceleration according to a setting to be:
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION
(6) The disclosure will further be described below in combination with the drawings in detail.
(7)
(8) The control unit 2 determines the time-varying simulation parameter of the acceleration by the following calculation method: first, a fundamental wave vibration period of hoisting ropes 4 connected with the hoisting container 5 when the hoisting system is started is determined according to the load weight sent by the weighing unit 1 and the preset hoisting system basic parameter, wherein the preset hoisting system basic parameter includes: self-weight of the hoisting container 5, an expected hoisting height of the hoisting system, the number of the hoisting ropes 4, a linear mass of the hoisting ropes 4, an elastic modulus of the hoisting ropes 4 and a sectional area of the hoisting ropes 4; and then, the time-varying simulation parameter of the acceleration of the hoisting system is determined according to the fundamental wave vibration period and the preset hoisting system calculation parameter, wherein the preset hoisting system calculation parameter includes: an expected hoisting speed of the hoisting system, a ratio N of a time length of initial variable acceleration to the fundamental wave vibration period and a ratio K.sub.N of a total time length of starting acceleration to the fundamental wave vibration period, wherein the ratio N of the time length of the initial variable acceleration to the fundamental wave vibration period and the ratio K.sub.N of the total time length of starting the acceleration to the fundamental wave vibration period are both specific numerical values obtained according to a hoisting system impact restriction theory.
(9) According to the above calculation method, when the load weight in the hoisting container 5 is determined, a time-varying simulation parameter suitable for the acceleration of the hoisting system this time may be timely determined, so that damage, caused by impact vibration to the hoisting system and the power transmission device 3 thereof due to the fact that the time-varying simulation parameter of the acceleration may not be timely regulated when the load weight changes during each time starting the hoisting system, may be prevented.
(10)
(11) In Step S01, the method is started.
(12) In Step S02, data about load weight in a hoisting container 5 is read, and the data is acquired and transmitted to a control unit 2 through a weighing unit 1.
(13) In Step S03, a preset hoisting system basic parameter is read, the read preset hoisting system basic parameter including: self-weight of the hoisting container 5, an expected hoisting height of the hoisting system, the number of hoisting ropes 4, a linear mass of the hoisting ropes 4, an elastic modulus of the hoisting ropes 4 and a sectional area of the hoisting ropes 4.
(14) In Step S04, a ratio of self-weight of the hoisting ropes 4 to total load weight currently carried by the hoisting ropes 4 is determined, a specific algorithm being as follows:
(15) the ratio β.sub.1 of the self-weight of the hoisting ropes 4 to the total load weight currently carried by the hoisting ropes 4 is calculated according to the following formula, i.e.:
(16)
(17) where N.sub.1 is the number of the hoisting ropes 4, P.sub.K is the linear mass of the hoisting ropes 4, h is the expected hoisting height of the hoisting system, m.sub.1 is the self-weight of the hoisting container 5, and m.sub.2 is the load weight in the hoisting container 5.
(18) In Step S05, a fundamental wave vibration frequency of the hoisting ropes 4 when the hoisting system is started is determined, a specific algorithm being as follows:
(19) the fundamental wave vibration frequency ω.sub.1 of the hoisting ropes 4 is calculated according to the following formula, i.e.:
(20)
(21) where λ.sub.1 is a solution of an equation λ.sub.1 tan λ.sub.1=β.sub.1 related to β.sub.1, h is the expected hoisting height of the hoisting system, and j is an elastic wave propagation speed of the hoisting ropes, wherein a calculation formula for the elastic wave propagation speed j is:
(22)
where E is the elastic modulus of the hoisting ropes 4, A is the sectional area of the hoisting ropes 4, and P.sub.K is the linear mass of the hoisting ropes.
(23) In Step S06, a fundamental wave vibration period when the hoisting system is determined, a specific algorithm being as follows:
(24) the fundamental wave vibration period T.sub.j1 is calculated according to the following formula, i.e.:
(25)
(26) where ω.sub.1 is the fundamental wave vibration frequency.
(27) In Step S07, a preset hoisting system calculation parameter is acquired, wherein the calculation parameter includes: an expected hoisting speed of the hoisting system, a ratio N of a time length of initial variable acceleration to the fundamental wave vibration period and a ratio K.sub.N of a total time length of starting acceleration to the fundamental wave vibration period.
(28) In Step S08, a time-varying simulation parameter of acceleration is determined, a specific algorithm being as follows.
(29)
(30) According to an acceleration curve shown in
(31)
(32) Therefore, the time-varying simulation parameter of the acceleration when the hoisting system is started may be determined according to the calculation formulas, the determined ratio N of the time length of the initial variable acceleration to the fundamental wave vibration period and ratio K.sub.N of the total time length of starting the acceleration to the fundamental wave vibration period (during specific calculation, N=20 and K.sub.N=1), the fundamental wave vibration period T.sub.j1 determined in Step S06 and the expected hoisting speed v the hoisting system is executed to reach in the preset hoisting system calculation parameter. A practical time-varying simulation parameter of the acceleration may also refer to
(33) Here, valuing methods for the ratio N of the time length of the initial variable acceleration to the fundamental wave vibration period and the ratio K.sub.N of the total time length of starting the acceleration to the fundamental wave vibration period are both obtained according to rules obtained by a hoisting system impact restriction theory. The hoisting system impact restriction theory and the valuing methods are as follows.
(34) a maximum value of the acceleration may be determined to be
(35)
according to the calculation formulas for the time-varying simulation parameter of the acceleration. Then, its numerical value varying along with the ratio N of the time length of the initial variable acceleration to the fundamental wave vibration period and the ratio K.sub.N of the total time length of starting the acceleration to the fundamental wave vibration period is shown in Table 1.
(36) TABLE-US-00001 TABLE 1 Numerical Value Table of α.sub.max Varying along with N and K.sub.N K.sub.N 0.5 1 1.5 2 α.sub.max (N = 10) 1.053 ν/T 1.111 ν/T 1.176 ν/T 1.25 ν/T α.sub.max (N = 20) 1.025 ν/T 1.053 ν/T 1.081 ν/T 1.111 ν/T
(37) From Table 1, it can be seen that the maximum value of the acceleration is gradually decreased along with increase of N; and the maximum value of the acceleration is gradually increased along with increase of K.sub.N, that is, impact vibration may also be reduced to a certain extent.
(38) The hoisting ropes 4 are considered as continuous elastic bodies, and their dynamic mathematic expression is:
(39)
(40) where u.sub.1 is sectional displacement of an ascending side of the hoisting ropes 4, η.sub.μ is a toughness coefficient of the ropes, a(t) is the system hoisting acceleration, E is the elastic modulus of the hoisting ropes 4, A is the sectional area of the hoisting ropes 4, and P.sub.K is the linear mass of the hoisting ropes.
(41) The above expression is solved by adopting a separation variable method and a generalized coordinate method to obtain a solution of displacement of each section of the hoisting ropes 4, and an expression of fundamental wave influence (acceleration influence) of the hoisting ropes 4 is further deduced, i.e.:
(42)
(43) where ω.sub.1 is the fundamental wave vibration frequency, and a is the acceleration system of the hoisting system.
(44) The calculation formulas for the time-varying simulation parameter of the acceleration, i.e. the following formula:
(45)
may be substituted into the expression of the fundamental wave influence (acceleration influence) of the hoisting ropes 4 to obtain an expression of the fundamental wave influence (acceleration influence) of the ropes under the time-varying simulation parameter of the acceleration, i.e.:
(46)
(47) It is set δ=A.sub.max/a.sub.max, that is, δ is a value representing a relationship between the fundamental wave influence of the hoisting ropes 4 of the hoisting system and the hoisting acceleration of the hoisting system, and may also reflect dynamic tension influence of the hoisting ropes 4. Thus it can be seen that, when δ=1, it is indicated that the fundamental wave influence (acceleration influence) is equivalent to the system acceleration, that is, elastic vibration of the hoisting ropes 4 is eliminated at this moment, elastic dynamic tension of the hoisting ropes 4 is equal to rigid dynamic tension, and elastic acceleration of the hoisting ropes 4 is equal to acceleration of a hoist.
(48) From the previous steps, it can be seen that the maximum value of the acceleration in the time-varying simulation parameter of the acceleration is
(49)
and the ratio of the time length of the initial variable acceleration to the fundamental wave vibration period is N=t.sub.1/T.sub.j1, where T.sub.j1 is the fundamental wave vibration period of the hoisting ropes 4. It is set that N=20, and a numerical value of δ varying along with K.sub.N is shown in Table 2.
(50) TABLE-US-00002 TABLE 2 Numerical Value of δ Varying along with K.sub.N K.sub.N 0 0.25 0.5 0.75 1 1.5 2 2.5 A.sub.max 2 1.924 1.679 1.35 1.053 1.31 1.111 1.288 δ 2 1.9 1.633 1.299 1 1.21 1 1.127
(51) From Table 2, it can be seen that values of A.sub.max and δ are both sharply decreased along with increase of K.sub.N. Such a circumstance shows that the dynamic tension of the hoisting ropes 4 is obviously reduced. When the value of K.sub.N is 1 and 2, δ=1.
(52) From the hoisting system impact restriction theory, it may be determined that a proper ratio N of a time length of initial variable acceleration to the fundamental wave vibration period and ratio K.sub.N of a total time length of starting acceleration to the fundamental wave vibration period are as follows respectively: N=20 and K.sub.N=1.
(53) In Step S09, a power transmission device 3 executes hoisting operation. The control unit 2 outputs the time-varying simulation parameter of the acceleration of the system to the power transmission device 3, and the power transmission device 3 starts acceleration to control hoisting of the container 5 according to the time-varying simulation parameter of the acceleration of the system.
(54) In Step S10, the method is ended.
(55)
(56)
(57) the weighing unit 1 is arranged at a bottom in a hoisting container 5 in the hoisting system, and is configured to detect load weight in the hoisting container 5 and transmit data about the detected load weight in the hoisting container to the control unit 2.
(58) The control unit 2 is configured to determine a fundamental wave vibration period of hoisting ropes 4 when the hoisting system is started according to the load weight in the hoisting container 5 and a preset hoisting system basic parameter. Here, the preset hoisting system basic parameter includes: self-weight of the hoisting container 5, an expected hoisting height of the hoisting system, the number of the hoisting ropes 4, a linear mass of the hoisting ropes 4, an elastic modulus of the hoisting ropes 4 and a sectional area of the hoisting ropes 4.
(59) Wherein, the control unit 2 determines the fundamental wave vibration period of the hoisting ropes 4 when the hoisting system is started according to the load weight, sent by the weighing unit 1, in the hoisting container 5 and the preset hoisting system basic parameter in the following manner:
(60) calculating a ratio β.sub.1 of self-weight of the ropes 4 to total load weight carried by the hoisting ropes 4 according to a formula
(61)
where N.sub.1 is the number of the hoisting ropes 4, P.sub.K is the linear mass of the hoisting ropes 4, h is the expected hoisting height of the hoisting system, m.sub.1 is the self-weight of the hoisting container 5, and m.sub.2 is the load weight in the hoisting container 5;
(62) calculating a fundamental wave vibration frequency ω.sub.1 when the hoisting system is started according to a formula
(63)
where λ.sub.1 is a solution of an equation λ.sub.1 tan λ.sub.1=β.sub.1 related to β.sub.1, h is the expected hoisting height of the hoisting system, j is an elastic wave propagation speed of the hoisting ropes 4, and a calculation formula for j is:
(64)
where E is the elastic modulus of the hoisting ropes 4, A is the sectional area of the hoisting ropes 4, and P.sub.K is the linear mass of the hoisting ropes 4; and
(65) calculating the fundamental wave vibration period T.sub.j1 according to a formula
(66)
(67) The control unit 2 is further configured to determine a time-varying simulation parameter of acceleration of the hoisting system according to the fundamental wave vibration period and a preset hoisting system calculation parameter. Here, the preset hoisting system calculation parameter includes: an expected hoisting speed of the hoisting system, a ratio N of a time length of initial variable acceleration to the fundamental wave vibration period and a ratio K.sub.N of a total time length of starting acceleration to the fundamental wave vibration period.
(68) Wherein, the control unit 2 determines the time-varying simulation parameter of the acceleration of the hoisting system according to the fundamental wave vibration period and the preset hoisting system calculation parameter in the following manner:
(69) determining calculation formulas for the time-varying simulation parameter of the acceleration according to a setting to be:
(70)
and
(71) determining the time-varying simulation parameter of the acceleration according to the calculation formulas and the determined ratio N of the time length of the initial variable acceleration to the fundamental wave vibration period, ratio K.sub.N of the total time length of starting the acceleration to the fundamental wave vibration period, fundamental wave vibration period T.sub.j1 and expected hoisting speed v of the hoisting system,
(72) where v is the expected hoisting speed of the hoisting system, [0,t.sub.1] is a time interval of initial variable acceleration, [t.sub.2,T] is a time interval of last variable acceleration, [t.sub.1,t.sub.2] is a time interval during which the acceleration is constant, T is the total time length of starting the acceleration during which a speed of the hoisting system reaches the expected hoisting speed v from 0, and t.sub.1=T−t.sub.2=K.sub.NT/N, that is, the time length of the initial variable acceleration is equal to the time length of the last variable acceleration, the ratio K.sub.N of the total time length of starting the acceleration to the fundamental wave vibration period is a real number greater than 0, and a ratio N=t.sub.1/T.sub.j1 of the time length of the initial variable acceleration to the fundamental wave vibration period is a positive integer greater than 0.
(73) The control unit 2 is further configured to control a power transmission device 3 of the hoisting system to hoist the hoisting container 5 according to the determined time-varying simulation parameter of the acceleration.
(74) The device for preventing impact vibration of the hoisting system in the embodiment shown in
(75) In the device of the embodiment shown in
(76)
(77) the weighing unit 1 is arranged at a connection position of a hoisting container 5 and hoisting ropes 4, and is configured to detect load weight in the hoisting container 5 and transmit data about the detected load weight in the hoisting container to the control unit 2.
(78) The control unit 2 is configured to determine a fundamental wave vibration period of the hoisting ropes 4 when the hoisting system is started according to the load weight in the hoisting container 5 and a preset hoisting system basic parameter. Here, the preset hoisting system basic parameter includes: self-weight of the hoisting container 5, an expected hoisting height of the hoisting system, the number of the hoisting ropes 4, a linear mass of the hoisting ropes 4, an elastic modulus of the hoisting ropes 4 and a sectional area of the hoisting ropes 4.
(79) Wherein, the control unit 2 determines the fundamental wave vibration period of the hoisting ropes 4 when the hoisting system is started according to the load weight, sent by the weighing unit 1, in the hoisting container 5 and the preset hoisting system basic parameter in the following manner:
(80) calculating a ratio β.sub.1 of self-weight of the hoisting ropes 4 to a total load weight carried by the hoisting ropes 4 according to a formula
(81)
where N.sub.1 is the number of the hoisting ropes 4, P.sub.K is the linear mass of the hoisting ropes 4, h is the expected hoisting height of the hoisting system, m.sub.1 is the self-weight of the hoisting container 5, and m.sub.2 is the load weight in the hoisting container 5;
(82) calculating a fundamental wave vibration frequency ω.sub.1 when the hoisting system is started according to a formula
(83)
where λ.sub.1 is a solution of an equation λ.sub.1 tan λ.sub.1=β.sub.1 related to β.sub.1, h is the expected hoisting height of the hoisting system, j is an elastic wave propagation speed of the hoisting ropes 4, and a calculation formula for j is:
(84)
where E is the elastic modulus of the hoisting ropes 4, A is the sectional area of the hoisting ropes 4, and P.sub.K is the linear mass of the hoisting ropes 4; and
(85) calculating the fundamental wave vibration period T.sub.j1 according to a formula
(86)
(87) The control unit 2 is further configured to determine a time-varying simulation parameter of acceleration of the hoisting system according to the fundamental wave vibration period and a preset hoisting system calculation parameter. Here, the preset hoisting system calculation parameter includes: an expected hoisting speed of the hoisting system, a ratio N of a time length of initial variable acceleration to the fundamental wave vibration period and a ratio K.sub.N of a total time length of starting acceleration to the fundamental wave vibration period.
(88) Wherein, the control unit 2 determines the time-varying simulation parameter of the acceleration of the hoisting system according to the fundamental wave vibration period and the preset hoisting system calculation parameter in the following manner:
(89) determining calculation formulas for the time-varying simulation parameter of the acceleration according to a setting to be:
(90)
and
(91) determining the time-varying simulation parameter of the acceleration according to the calculation formula and the determined ratio N of the time length of the initial variable acceleration to the fundamental wave vibration period, ratio K.sub.N of the total time length of starting acceleration to the fundamental wave vibration period, the fundamental wave vibration period T.sub.j1 and the expected hoisting speed v of the hoisting system,
(92) where v is the expected hoisting speed of the hoisting system, [0,t.sub.1] is a time interval of initial variable acceleration, [t.sub.2,T] is a time interval of last variable acceleration, [t.sub.1,t.sub.2] is a time interval during which the acceleration is constant, T is the total time length of starting acceleration during which a speed of the hoisting system reaches the expected hoisting speed v from 0, and t.sub.1=T−t.sub.2=K.sub.NT/N, that is, the time length of the initial variable acceleration is equal to the time length of the last variable acceleration, the ratio K.sub.N of the total time length of starting acceleration to the fundamental wave vibration period is a real number greater than 0, and a ratio N=t.sub.1/T.sub.j1 of the time length of the initial variable acceleration to the fundamental wave vibration period is a positive integer greater than 0.
(93) The control unit 2 is further configured to control a power transmission device 3 of the hoisting system to hoist the hoisting container 5 according to the determined time-varying simulation parameter of the acceleration.
(94) The device for preventing impact vibration of the hoisting system in the embodiment shown in
(95) In the device of the embodiment shown in