Method and apparatus for instantaneous on-line carbonation of water through electrostatic charging
11318427 · 2022-05-03
Assignee
Inventors
- Giancarlo FANTAPPIE (Rancho Palos Verdes, CA, US)
- Farshad Kamali (Beverly Hills, CA, US)
- Diego MACRELLINO (Torrance, CA, US)
- Joey Miyamot (Torrance, CA, US)
Cpc classification
B01F23/2323
PERFORMING OPERATIONS; TRANSPORTING
B01F33/053
PERFORMING OPERATIONS; TRANSPORTING
B01F33/811
PERFORMING OPERATIONS; TRANSPORTING
B67D1/04
PERFORMING OPERATIONS; TRANSPORTING
B01F25/3121
PERFORMING OPERATIONS; TRANSPORTING
B01F33/052
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/14
PERFORMING OPERATIONS; TRANSPORTING
B01F25/45231
PERFORMING OPERATIONS; TRANSPORTING
B01F23/236
PERFORMING OPERATIONS; TRANSPORTING
International classification
B67D1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Carbonation apparatus is provided for carbonating a mixed input flow of pressurized and refrigerated carbon dioxide and water. A first cartridge is disposed within the carbonation chamber, defining a porous micromesh net in fluid communication with the input flow and a central cavity in fluid communication with the carbonation chamber output port. The micromesh net is configured to break up chains of water molecules passing through the net, to enhance bonding between the water and carbon dioxide molecules within the cartridge. The net also responds to the flow of water and carbon dioxide molecules impacting and passing through the net by generating a passive polarizing field that has a polarizing influence on the water molecules to further enhance. Beads may be provided within the cartridge for capturing and stabilizing carbon dioxide molecules to yet further enhance bonding between the water and the carbon dioxide molecules.
Claims
1. A carbonation apparatus for carbonating a mixed input flow of pressurized and refrigerated carbon dioxide molecules and water molecules, the apparatus comprising: a first carbonation chamber defining an input port, an output port, and a central chamber, wherein the input port of the first carbonation chamber is in fluid communication with the mixed input flow; and a first cartridge disposed within the central chamber, wherein the first cartridge comprises a first micromesh net defining a porous outer surface, wherein the first cartridge is in fluid communication with the input port of the first carbonation chamber, and wherein the first cartridge further comprises a central cavity in fluid communication with the output port of the first carbonation chamber; wherein the first micromesh net is sized and configured to break up chains of water molecules passing through the first micromesh net to enhance bonding of water molecules and carbon dioxide molecules within the central chamber; and wherein the porous outer surface of the first micromesh net is configured to respond to the flow of water molecules and carbon dioxide molecules impacting upon and passing through the first micromesh net by generating a passive polarizing field that has a polarizing influence on water molecules passing through the first micromesh net, to further enhance bonding of the water molecules and the carbon dioxide molecules within the central chamber.
2. The apparatus as recited in claim 1, further comprising: a plurality of first beads disposed within the central cavity of the first cartridge, wherein each of the plurality of first beads defines an outer surface comprising molecule capturing irregularities for capturing and stabilizing carbon dioxide molecules to further enhance bonding of the water molecules and the carbon dioxide molecules within the central chamber.
3. The apparatus as recited in claim 1, further comprising: a second carbonation chamber defining an input port, an output port, and a central chamber, wherein the input port of the second carbonation chamber is in fluid communication with the output port of the first carbonation chamber; and a second cartridge disposed within the central chamber of the second carbonation chamber, wherein the second cartridge comprises a second micromesh net defining a porous outer surface, wherein the second cartridge is in fluid communication with the input port of the second carbonation chamber, and wherein the second cartridge further comprises a central cavity in fluid communication with the output port of the second carbonation chamber; wherein the second micromesh net is sized and configured to break up chains of water molecules passing through the second micromesh net to enhance bonding of the water molecules and the carbon dioxide molecules within the central chamber of the second carbonation chamber; and wherein the porous outer surface of the second micromesh net is configured to respond to the flow of water molecules and carbon dioxide molecules impacting upon and passing through the second micromesh net by generating a passive polarizing field that has a polarizing influence on water molecules passing through the second micromesh net, to further enhance bonding between the water molecules and the carbon dioxide molecules within the central chamber of the second carbonation chamber.
4. The apparatus as recited in claim 2, further comprising: a second carbonation chamber defining an input port, an output port, and a central chamber, wherein the input port of the second carbonation chamber is in fluid communication with the output port of the first carbonation chamber; and a second cartridge disposed within the central chamber of the second carbonation chamber, wherein the second cartridge comprises a second micromesh net defining a porous outer surface, wherein the second cartridge is in fluid communication with the input port of the second carbonation chamber, and wherein the second cartridge comprises a central cavity in fluid communication with the output port of the second carbonation chamber; wherein the second micromesh net is sized and configured to break up chains of water molecules passing through the second micromesh net to enhance bonding of water molecules and carbon dioxide molecules within the central chamber of the second carbonation chamber; and wherein the porous outer surface of the second micromesh net is configured to respond to the flow of water molecules and carbon dioxide molecules impacting upon and passing through the second micromesh net by generating a passive polarizing field that has a polarizing influence on water molecules passing through the second micromesh net, to further enhance bonding between the water molecules and the carbon dioxide molecules within the central chamber of the second carbonation chamber; and a plurality of second beads disposed within the central cavity of the second cartridge, wherein each of the plurality of second beads defines an outer surface comprising molecule capturing irregularities for capturing and stabilizing carbon dioxide molecules for further enhancing bonding of the carbon dioxide molecules with the water molecules within the central chamber of the second carbonation chamber.
5. The apparatus as recited in claim 4, wherein each of the first and second carbonation chambers defines an internal volume of 2 to 400 cm.sup.3.
6. The apparatus as recited in claim 5, wherein each of the first and second micromesh nets are formed of stainless steel strands of 2 to 100μ in diameter.
7. The apparatus as recited in claim 4, wherein the first micromesh net defines an open mesh area of 5 to 500μ.
8. The apparatus as recited in claim 5, wherein the second micromesh net defines an open mesh area of 100 to 800μ.
9. The apparatus as recited in claim 4, wherein each bead of the plurality of first beads has a diameter of 0.5 to 5 mm.
10. The apparatus as recited in claim 4, wherein the plurality of second beads has a diameter that is smaller than a diameter of the plurality of first beads.
11. The apparatus as recited in claim 10, wherein each bead of the plurality of second beads has a diameter of 0.5 to 5 mm.
12. The apparatus as recited in claim 4, wherein the first cartridge defines a 100μ micromesh net and the plurality of first beads define a 5 mm diameter; and wherein the second cartridge defines a 400μ micromesh net and the plurality of second beads define a diameter of 0.5 to 3 mm.
13. The apparatus as recited in claim 4, wherein the first carbonation chamber is configured to receive the mixed input flow at a pressure of 160 pounds per square inch (psi) and at a flow rate of 1.5 gallons per minute (GPM).
14. The apparatus as recited in claim 13, wherein the apparatus is configured to provide carbonated water at the inlet port of the second carbonation chamber at a pressure of 65 psi and at a flow rate of 1.1 GPM.
15. The apparatus as recited in claim 13, further comprising a flow compensator in fluid communication with the output port of the second carbonation chamber, wherein the flow compensator is configured to reduce a pressure and a flow rate of water from the second carbonation chamber to a pressure of 15 psi and a flow rate of 0.5 to 1.0 GPM.
16. The apparatus as recited in claim 1, further comprising a mixing apparatus in fluid communication with the input port of the first carbonation chamber, the mixing apparatus having a first input port in communication with a source of pressurized and refrigerated water, and a second input port in communication with a source of carbon dioxide, the mixing apparatus being configured to mix the water and carbon dioxide to form the mixed input flow, the mixed input flow having free water molecules and carbon dioxide molecules in aqueous solution.
17. The apparatus as recited in claim 16, wherein the first input port of the mixing apparatus is configured to receive the pressurized and refrigerated water at a pressure of 90 psi and at a flow rate of 1.8 GPM.
18. The apparatus as recited in claim 17, wherein the second input port of the mixing apparatus is configured to receive carbon dioxide port at a pressure of 75 psi.
19. A carbonation apparatus, comprising: a carbonation chamber comprising an input port and an output port, wherein the input port is configured to receive a mixed input flow of pressurized and refrigerated water and carbon dioxide; and a cartridge disposed within the carbonation chamber, wherein the cartridge comprises a micromesh net having a porous outer surface, wherein the cartridge is in fluid communication with the input port of the carbonation chamber, wherein the cartridge defines a cavity in fluid communication with the output port of the carbonation chamber, and wherein the micromesh net is configured to break up chains of water molecules passing through the micromesh net to enhance bonding of water molecules and carbon dioxide molecules in the carbonation chamber.
20. The carbonation apparatus of claim 19, wherein the micromesh net comprises a cylindrical configuration.
21. The carbonation apparatus of claim 19, wherein the micromesh net comprises a metal.
22. The carbonation apparatus of claim 19, further comprising a plurality of beads disposed in the cavity of the cartridge.
23. The carbonation apparatus of claim 22, wherein each of the plurality of beads comprises glass.
24. The carbonation apparatus of claim 22, wherein each of the plurality of beads comprises an outer surface having irregularities configured to capture carbon dioxide molecules.
25. A method for carbonating water using a carbonation apparatus, comprising: receiving a mixed input flow of pressurized and refrigerated carbon dioxide and water into an input port of a carbonation chamber of the carbonation apparatus; flowing the mixed input flow through a porous outer surface of a micromesh net of a cartridge disposed within the carbonation chamber to break apart chains of water molecules and to polarize the water molecules; and bonding the polarized water molecules with carbon dioxide molecules in the carbonation chamber to generate carbonated water.
26. The method of claim 25, further comprising forming the mixed input flow by combining a stream of refrigerated liquid water with carbon dioxide gas in a mixing apparatus.
27. The method of claim 25, further comprising capturing carbon dioxide molecules on surfaces of beads arranged within a cavity defined by the micromesh net.
28. The method of claim 25, further comprising: flowing the carbonated water into a second carbonation chamber containing a second cartridge comprising a second micromesh net; flowing the carbonated water through the second micromesh net of the second cartridge to break apart chains of water molecules and to polarize the water molecules; and bonding the polarized water molecules with carbon dioxide molecules in the second carbonation chamber to increase a level of carbonation of the carbonated water.
29. The method of claim 25, further comprising reducing a pressure and a flow rate of the carbonated water by a flow compensator.
30. The apparatus of claim 1, wherein the first micromesh net comprises a metal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other advantages and features of the invention will be better appreciated in view of the following drawings and descriptions in which like numbers refer to like parts throughout, and in which:
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DETAILED DESCRIPTION
(17) In general, the present invention modifies previously existing techniques and apparatus for the enhancement of carbonation of water or other beverages (i.e. utilizing low temperature and high pressure) with the addition of the techniques and apparatus as described below. Such modified techniques and apparatus are directed toward breaking the molecular structure of water compounds, while orienting polarized molecules of water and carbon dioxide to enhance and multiply the bonds between carbon dioxide and water molecules as described in more detail below. In the described embodiments, the techniques and apparatus are primarily designed and optimized for use in conjunction with a point of use soda/sparkling water dispenser.
(18) In accordance with the present invention, water is carbonated by the process and using a system generally shown in
(19) In accordance with the carbonation apparatus 10, shown at
(20) Carbon dioxide nozzle(s) 43, 47 and water nozzle(s) 45, 49 are provided at the intersection of the streams and oriented substantially perpendicular to each other, to cause a low-pressure area to be created downstream from the point where the carbon dioxide and water merge. As noted above, the low-pressure area creates a Venturi effect, enhancing the flow of the carbon dioxide and water and facilitating the mixing of the carbon dioxide and water molecules to initial carbonation levels prior to entry into the carbonation chamber(s).
(21) The enhanced mixture of the water and carbon dioxide facilitates the functionality of the carbonation chamber(s) by stabilizing the flow into the first carbonation chamber, avoiding multiple laminar flows that may mitigate the bonding of the water and carbon dioxide molecules in the first carbonation chamber.
(22) In another alternate embodiment, water supply nozzles 45, 49 and the carbon dioxide supply nozzles 43, 47 are oriented such that one or more of the nozzle(s) (e.g., the carbon dioxide nozzle 43, 47 is oriented to have a leading-edge that substantially coincides with the flow axis from the associated water nozzle 45, 49. That leading-edge may further be rounded and canted away from the flow of the pressurized water to enhance the flow across the face of the canted carbon dioxide nozzle resulting in a more defined low-pressure area. This permits a higher regulation of the Venturi, and therefore the flow, in response to adjustment of the pressure of the water impacting upon the canted carbon dioxide nozzle.
(23) As further shown in
(24) As shown at
(25) As noted above, bonding between the carbon molecules and the water molecules may, in accordance with the present invention, be further enhanced by polarization of the molecules, so that the molecules are better oriented for bonding. Such orientation may be done in various ways. In one embodiment of the present invention, orientation of the molecules is effected as a result of a polarized magnetic field passively created on the micromesh grid, as a consequence of the activity of the hydrogen molecules and carbon dioxide molecules as they impact, break up and pass through the micromesh net. Such passive polarization of the micromesh net is understood to result in stripping away electrons from the upstream surface of the micromesh net (e.g., which may be formed of stainless steel), creating a small temporary positive charge on the upstream surface of the net, with a more negative charge on the downstream side of the netting. Such an induced polarization is believed to occur in a manner similar to that which occurs when a glass rod is rubbed with a silk cloth, stripping some electrons from the surface of the glass rod and temporarily giving the glass rod a positive charge.
(26) As the water molecules pass through the micromesh net, the charge on the net is believe to influence water molecules to be oriented with the more positively charged oxygen atom to be oriented towards the net and the less positively charged hydrogen atom to be oriented away from the net, i.e., towards the direction of flow, for bonding with the carbon dioxide molecules in the flow and/or captured and stabilized on the surface of the beads. Such passive polarization, created as a consequence of the interaction of the molecules and the net, thereby enhances the dipole bonding between the water and carbon dioxide molecules.
(27) Alternatively, the micromesh net may be implemented as a pair of concentric nets connected to a voltage source, to provide active polarization of the nets to enhance orientation of the water molecules passing through the net. As will apparent to those of ordinary skill in the art, the particular orientation of current flow through the nets may be implemented in accordance with the desired polarization of the water molecules as they pass through the nets.
(28) As indicated above, the first carbonation chamber may include the micromesh net, through which the input water and gas mix passes, is preferably formed of one or more independent rings of micromesh metal, such as stainless steel. The passage of the carbonated water through the micromesh net, breaks the long molecule compounds of water while creating a weak electrostatic field due to the high-speed passage of more polarized molecules which, within a short period of time (less than one second) the more polarized molecules of the fluid mix (water and carbon dioxide) so the short (broken) chains of water molecules have a higher likelihood of forming dipole to dipole electrostatic connections with the carbon dioxide molecules. In the present embodiment, static electric fields are self-induced by the passage of polarized molecules: creating electrical induction. Other embodiments of the same apparatus may utilize a process in which electric fields are artificially generated externally, through a common DC power supply, or multiple DC power supplies, resulting in highly polarized water and gas molecules that are immediately oriented, in accordance with the electrical field generated on the net. Whichever is the solution adopted (induced electrical field or artificially generated), the result is high polarization and orientation of the molecules of liquid and gas. In case of passively induced electrical fields, not only does the induced static electric field contribute to the polarization of molecules transiting within, but the polarization itself modifies the electric field that is generated.
(29) Although the electrostatic field herein generated by the passage of polarized molecule is expected to be relatively weak, the resulting increase in the polarization of water molecules increases the likelihood of the formation of bonds between the water molecules and the carbon dioxide molecules. This is because as the degree of polarization of each water molecule is increased the total number of water molecules with a high degree of polarization is increased. By breaking the long chains of molecules and gradually orienting the same, in response to the electrostatic field, there is an increase in the (temporary) formation of carbonic acid inside the water, and the resulting water has been found to be more highly carbonated. In addition, the water molecules have been found to retain a bond with the carbon dioxide molecules that mitigates dispersion of the carbon dioxide molecules, (i.e., bubbling, when the carbonated water is exposed to air during dispensing). As bonds are increased, the carbonization in water is higher and more durable over time, as the carbonated water sits in an open glass or bottle.
(30) The electrostatic field created by the metal mesh tends to align the water molecules with respect to the electrostatic field because of the dipolar character of water molecules. The alignment could lead to longitudinal electrostriction causing water molecules to become denser and include cross-sectional dilation. The longitudinal electrostriction and cross-sectional dilation increases the probability of the partially negative charged water molecules interacting with the carbon dioxide molecules, which possess partially positive charged carbon moieties, and could be present in the system, to form stable carbonic acid molecules.
(31) In the illustrated embodiments, the micro mesh nets are formed of thin stainless-steel strands of approximately 2 to 100μ in diameter, having an open mesh area of approximately 5 to 800μ.sup.2. However, it is anticipated that the micro mesh net may be formed of other materials, and the size of the strands/open mesh areas, may be varied as suited for specific pressure levels, flow rates, desired levels of carbonation and other factors.
(32) When the carbonated water is discharged from the first carbonated chamber, the output is communicated to the second carbonation chamber, where the carbonation level is further enhanced. As noted above, while the first carbonated chamber may or may not include beads, as shown in
(33) It is anticipated that if 10% of collisions have favorable molecular orientation initially, adding surface catalysts into the flow can increase that to 30%. This means that the rate at which the formation of bonds between water molecules and carbon dioxide molecules will triple (if all other conditions remain the same). This means that the water molecules and carbon dioxide molecules have a substantially greater chance to bond when one of them is more stationary than the other, rather than both moving freely.
(34) In comparison to the water and carbon dioxide molecules, the surface catalyst has a massive amount of surface area relative to the size of the water and carbon dioxide molecules. The seemingly smooth surface of glass beads, is quite bumpy at the atomic scale. That bumpiness, or surface irregularity, serves to capture and therefore stabilize, water molecules. This enhances the ability of water compatible molecules to bond to the captured water molecules.
(35) The surface irregularities in the glass beads may match with, or otherwise be compatible with, the shape or spacing of the carbon dioxide molecules and/or the water molecules. As such, a carbon dioxide molecule, for example, may bump into the surface of the glass bead and stick to it. Once the carbon dioxide is no longer moving freely, the likelihood of a well-oriented collision with a water molecule, i.e., in which the molecule may bond, goes up dramatically. In this way, the surface catalyst helps to produce more carbonic acid and fewer free carbon dioxide molecules, resulting in a carbonation that persists for a much longer lasting period of time.
(36) Once bonded, the impact of other colliding molecules can knock the trapped carbonic acid molecules free of the glass bead surface. The water molecules or carbon dioxide molecules, trapped but unbounded, may similarly be released or knocked free. However, the release of the carbonated molecules is expected to be of minimal significance as another passible molecule will likely be quickly trapped. Once a water molecule and a carbon dioxide molecule are hydrogen bonded to form carbonic acid, they are more easily retained in carbonated water. This leads to a carbonated beverage which stays carbonated for longer and retains the preferred taste profile.
(37) In the presently preferred embodiment, the carbonation apparatus 10 includes two carbonation chambers 20, as depicted in
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(39) The carbonation apparatus 20 shown in
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(41) The cartridge 27 defines a micromesh net 34 about the interior chamber 33, in which the glass beads 38 may be disposed. The cartridge 27 is disposed in fluid sealing engagement with the cap 25, by engagement of the sealing member 35 to the side wall 19 of cap 25. As shown at
(42) Fluid flow into and out of the carbonation chambers may be varied to enter or exit the cartridge through the upper port or the side port, as may be illustrated by a comparison of the flow paths in
(43) In the presently preferred embodiment, each carbonation chamber, is of substantially cylindrical geometry, as shown at
(44) Carbonated water output from the second carbonation chamber may be communicated to a flow compensator, which is further described below. Different embodiments of suitable flow compensators are set forth at
(45) The carbonated water output from the second carbonation chamber is typically at a higher level of carbonation than the output from the first carbonation chamber, despite the flow of the molecules remaining substantially indiscriminate. Flow compensators, function to reduce the turbulent flow and increase the semi-laminar flow of the highly carbonated water, instantaneously bringing the pressure of the mixture down to atmospheric pressure. The flow compensator additionally functions to regulate the pressure and flow of the carbonated water to levels suitable for input to a point of use dispenser, e.g., to a pressure of 15 psi and a flow rate between 0.5 to 1.6 GPM. Different embodiments of a flow compensator useful in conjunction with the present invention are shown at
(46) In the embodiment shown at
(47) Other embodiments may include a compensator that functions using the same physics principles (reducing the pressure and stabilizing the flow) but with a different geometry. The embodiment shown at
(48) The carbonation levels and other characteristics of the carbonated water output from the flow compensator is described in the chart set forth at
(49) As shown in
(50) The particulars shown herein are by way of example and are only for purposes of illustrative discussion. They are presented to provide what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the various embodiments of the methodology and apparatus for providing a stabilized, highly carbonated beverage. In this regard, no attempt is made to show any more detail than is necessary to provide a fundamental understanding of the different features of the various embodiments and the descriptions given with the drawings to make apparent to those skilled in the art, how these may be implemented in practice.
(51) As such, the above description is given by way of example and not limitation. Given the above disclosure; it is determined that one who is skilled in the art and trade could devise variations that are within the scope and spirit of the invention disclosed herein. This would include various ways of enhancing and stabilizing carbon dioxide levels of water. Further, the various features of the embodiments disclosed herein can be used alone, or in varying combinations with each other and are not intended to be limited to the specific combination described herein. Thus, the scope of the claims is not to be limited by the illustrated embodiments.